Cutting device for special-shaped glass processing

Abstract

The utility model belongs to the technical field of glass processing, and particularly relates to a cutting device for processing special-shaped glass, which comprises a platform, a fixed supporting rod is fixedly mounted at the top of the platform, and a fixed chassis is fixedly mounted at the top of the platform; a fixing assembly is arranged at the top of the fixing chassis, and a lifting mechanism is arranged on the inner wall of the fixing supporting rod. The fixing assembly comprises multiple sets of suction cups and a vacuum pump, the multiple sets of suction cups are fixedly installed at the top of the fixing base plate, the vacuum pump is fixedly installed at the bottom of the platform, and the output end of the vacuum pump and the suction cups are fixedly installed. Through the arrangement of a suction cup and a vacuum pump, the suction cup and the vacuum pump are matched for use, so that glass can be fixed through strong suction force, the glass is prevented from shaking during cutting, and meanwhile, the glass can be prevented from being traced through adsorption type fixing.

Description

Technical Field

[0001] This utility model belongs to the field of glass processing technology, specifically a cutting device for processing irregularly shaped glass. Background Technology

[0002] In the fields of architectural curtain walls, smart terminal displays, and art glass products, irregularly shaped glass has become a mainstream market demand due to its unique shapes. However, traditional glass cutting technology has significant bottlenecks: First, conventional straight-line cutting equipment (such as diamond wheel cutters) is only suitable for straight-line cutting of flat glass. When dealing with irregular contours such as arcs and polygons, multiple manual marking and segmented cutting are required, which is inefficient and has an error rate of over 8%, making it difficult to meet the precision requirements of complex shapes. Second, although laser cutting can achieve curved cutting, it has defects such as large thermal deformation and severe edge chipping for special glass with a thickness of over 10mm (such as bulletproof glass and Low-E insulated glass), resulting in a finished product qualification rate of less than 70%.

[0003] Existing irregular-shaped glass processing equipment generally suffers from poor structural compatibility: the fixing method mostly uses a single vacuum chuck, which fails to adsorb glass with irregular edges or uneven surfaces; the motion system relies on single-axis or dual-axis drive, making it unable to complete three-dimensional curved surface cutting; the cooling system is often mainly based on single air cooling, which is difficult to cope with the local high temperatures during the cutting of high-hardness glass, resulting in a reduction in tool life of more than 40%. According to industry statistics, the cost of irregular-shaped glass processing losses due to insufficient equipment adaptability accounts for 35% of the total cost, and the average daily output is reduced by 60% compared to standard parts processing.

[0004] Therefore, this utility model provides a cutting device for processing irregularly shaped glass. Utility Model Content

[0005] To overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, a cutting device for processing irregularly shaped glass is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A cutting device for processing irregularly shaped glass, comprising a platform; a fixed support rod is fixedly installed on the top of the platform, and a fixed base is fixedly installed on the top of the platform; a fixing component is provided on the top of the fixed base, and a lifting mechanism is provided on the inner wall of the fixed support rod; the fixing component includes suction cups and a vacuum pump, wherein several sets of suction cups are provided, and the several sets of suction cups are fixedly installed on the top of the fixed base; the vacuum pump is fixedly installed on the bottom of the platform, and the output end of the vacuum pump is fixedly installed with the suction cups; the combined use of the suction cups and the vacuum pump can fix the glass with strong suction, preventing the glass from shaking during cutting, and the suction-type fixing can also prevent marks from appearing on the glass.

[0007] Preferably, the lifting mechanism includes a hydraulic cylinder, a sliding block, and a supporting plate. The hydraulic cylinder is fixedly installed on both sides of the inner wall of the fixed support rod. The output end of the hydraulic cylinder is fixedly installed with the sliding block. The sliding block is slidably installed with the fixed support rod. The inner wall of the sliding block is fixedly installed with the supporting plate. In this scheme, the coordinated use of the hydraulic cylinder, the sliding block, and the supporting plate can realize the automatic adjustment of the height of the cutter so that it can maintain a certain height with the glass when not in use, and can contact the glass when in use.

[0008] Preferably, the rotating mechanism includes a first servo motor, a turntable, and a rectangular slot. The first servo motor is fixedly mounted on the top of the supporting plate, and the turntable is rotatably mounted on the bottom of the supporting plate. The output end of the first servo motor is fixedly mounted to the turntable, and a rectangular slot is provided on the bottom of the turntable. In this scheme, the combined use of the first servo motor, the turntable, and the rectangular slot can adjust the cutting direction of the cutter, so that it is not limited to cutting in the same direction, thereby improving the flexibility of the cutter and enabling it to cut irregularly shaped glass.

[0009] Preferably, the cutting mechanism includes a screw, a second servo motor, a threaded block, a fixed cylinder, a shaft bracket, a cutter, and a third servo motor. The screw is rotatably mounted in a rectangular groove at the bottom of the turntable. The second servo motor is fixedly mounted on one side of the turntable surface, with its output end fixedly mounted to the screw. The threaded block is threaded onto the surface of the screw, with its bottom fixedly mounted to the fixed cylinder. The bottom of the fixed cylinder is fixedly mounted to the shaft bracket. The cutter is rotatably mounted on the inner wall of the shaft bracket. The third servo motor is fixedly mounted on one side of the shaft bracket, with its output end fixedly mounted to the cutter. In this design, the combined use of the screw, the second servo motor, the threaded block, and the fixed cylinder allows for adjustment of the cutter's cutting position, enabling it to move freely at the bottom of the turntable, thus allowing for a more comprehensive cut. The combined use of the shaft bracket, the cutter, and the third servo motor enables the cutting of glass.

[0010] Preferably, the heat dissipation mechanism includes a support frame, a nozzle, an infusion pipe, and a connection port. Two sets of support frames are provided, and the two sets of support frames are fixedly installed on both sides of the surface of the fixed cylinder. The inner wall of the support frame is fixedly installed with the nozzle, the input end of the nozzle is fixedly installed with the infusion pipe, and one side of the infusion pipe is fixedly installed with the connection port. In this solution, the cooperation of the support frame, nozzle, infusion pipe, and connection port can connect to an external water supply device, and continuously cool the cutting area through the nozzle during cutting, while the water flow can also carry away glass fragments.

[0011] Preferably, the collection component includes a collection tank, a drain pipe, and a filter screen. The collection tank is fixedly installed on the surface of the platform, and one side of the collection tank is fixedly installed with the drain pipe. The inner wall of the drain pipe is fixedly installed with the filter screen. In this solution, the collection tank can recycle the water sprayed from the nozzle to prevent water waste. The combined use of the drain pipe and the filter screen can drain the clean water inside the collection tank, while debris will be blocked.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The cutting device for processing irregularly shaped glass described in this utility model, through the arrangement of a suction cup and a vacuum pump, enables the glass to be fixed by strong suction, preventing the glass from shaking during cutting. At the same time, the suction-type fixing can also prevent marks from appearing on the glass.

[0014] 2. The cutting device for processing irregularly shaped glass described in this utility model, through the arrangement of hydraulic cylinder, sliding block and supporting plate, enables the automatic adjustment of the height of the cutter so that it can maintain a certain height with the glass when not in use, and can contact the glass when in use. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a front perspective view of the present invention;

[0017] Figure 2 This is a bottom view of the present invention;

[0018] Figure 3 yes Figure 1 Enlarged view of a portion of point A in the middle;

[0019] Figure 4 yes Figure 1 Enlarged view of a section at point B in the middle;

[0020] Figure 5 yes Figure 2 Enlarged view of a section at point C.

[0021] Legend:

[0022] 1. Platform; 2. Fixed support rod; 3. Fixed chassis; 4. Fixed assembly; 41. Suction cup; 42. Vacuum pump; 5. Lifting mechanism; 51. Hydraulic cylinder; 52. Sliding block; 53. Support plate; 6. Rotating mechanism; 61. First servo motor; 62. Turntable; 63. Rectangular groove; 7. Cutting mechanism; 71. Screw; 72. Second servo motor; 73. Threaded block; 74. Fixed cylinder; 75. Shaft bracket; 76. Cutter; 77. Third servo motor; 8. Heat dissipation mechanism; 81. Support frame; 82. Nozzle; 83. Infusion tube; 84. Connection port; 9. Collection assembly; 91. Collection tank; 92. Drain pipe; 93. Filter screen. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Specific implementation examples are given below.

[0025] like Figures 1 to 5As shown in the embodiment of this utility model, a cutting device for processing irregularly shaped glass includes a platform 1; a fixed support rod 2 is fixedly installed on the top of the platform 1, and a fixed base 3 is fixedly installed on the top of the platform 1; a fixed assembly 4 is provided on the top of the fixed base 3, and a lifting mechanism 5 is provided on the inner wall of the fixed support rod 2; the fixed assembly 4 includes a suction cup 41 and a vacuum pump 42, several sets of suction cups 41 are provided, and several sets of suction cups 41 are fixedly installed on the top of the fixed base 3, and the vacuum pump 42 is fixedly installed on the bottom of the platform 1, with the output end of the vacuum pump 42 fixedly installed with the suction cups 41; the lifting mechanism 5 includes a hydraulic cylinder 51, a sliding block 52, and a support connecting rod. Plate 53 and hydraulic cylinder 51 are fixedly installed on both sides of the inner wall of the fixed support rod 2. The output end of the hydraulic cylinder 51 is fixedly installed with the sliding block 52. The sliding block 52 is slidably installed with the fixed support rod 2. The inner wall of the sliding block 52 is fixedly installed with the supporting plate 53. The rotating mechanism 6 includes a first servo motor 61, a turntable 62 and a rectangular groove 63. The first servo motor 61 is fixedly installed on the top of the supporting plate 53. The turntable 62 is rotatably installed on the bottom of the supporting plate 53. The output end of the first servo motor 61 is fixedly installed with the turntable 62. A rectangular groove 63 is opened at the bottom of the turntable 62. The cutting mechanism 7 includes a screw 71, a second servo motor 72 and a screw... The system comprises a threaded block 73, a fixed cylinder 74, a shaft bracket 75, a cutter 76, and a third servo motor 77. A screw 71 is rotatably mounted within a rectangular slot 63 at the bottom of the turntable 62. The second servo motor 72 is fixedly mounted on one side of the surface of the turntable 62, with its output end fixedly mounted to the screw 71. A threaded block 73 is threaded onto the surface of the screw 71, with its bottom fixedly mounted to the fixed cylinder 74. The bottom of the fixed cylinder 74 is fixedly mounted to the shaft bracket 75. The cutter 76 is rotatably mounted on the inner wall of the shaft bracket 75. The third servo motor 77 is fixedly mounted on one side of the shaft bracket 75, with its output end fixedly mounted to the cutter 76. The blade 76 is fixedly installed. The heat dissipation mechanism 8 includes a support frame 81, a nozzle 82, an infusion pipe 83, and a connection port 84. Two sets of support frames 81 are provided, and the two sets of support frames 81 are fixedly installed on both sides of the surface of the fixed cylinder 74. The inner wall of the support frame 81 is fixedly installed with the nozzle 82. The input end of the nozzle 82 is fixedly installed with the infusion pipe 83. One side of the infusion pipe 83 is fixedly installed with the connection port 84. The collection component 9 includes a collection tank 91, a drain pipe 92, and a filter screen 93. The collection tank 91 is fixedly installed on the surface of the platform 1. One side of the collection tank 91 is fixedly installed with the drain pipe 92. The inner wall of the drain pipe 92 is fixedly installed with the filter screen 93.

[0026] like Figures 1 to 5As shown, the suction cup 41 and vacuum pump 42 work together to fix the glass with strong suction, preventing it from shaking during cutting. This suction-based fixing also prevents marks on the glass. The hydraulic cylinder 51, sliding block 52, and support plate 53 work together to automatically adjust the height of the cutter 76, ensuring it remains at a certain height with the glass when not in use, and allowing it to contact the glass during use. The first servo motor 61, turntable 62, and rectangular groove 63 work together to adjust the cutting direction of the cutter 76, preventing it from being limited to cutting in the same direction and increasing its flexibility to cut irregularly shaped glass. The screw 71, second servo motor 72, threaded block 73, and fixed cylinder are also included. The combination of 74 allows for adjustment of the cutting position of the cutter 76, enabling it to move freely at the bottom of the turntable 62, thus achieving a more comprehensive cutting shape. The combination of the shaft frame 75, the cutter 76, and the third servo motor 77 enables the cutting of glass. The combination of the support frame 81, the nozzle 82, the infusion pipe 83, and the connection port 84 allows for connection to an external water supply device. During the cutting process of the cutter 76, the nozzle 82 continuously cools the cutting area, while the water flow also carries away glass debris. The collection tank 91 can recycle the water sprayed from the nozzle 82 to prevent water waste. The combination of the drain pipe 92 and the filter screen 93 allows the clean water inside the collection tank 91 to be drained, while debris is blocked.

[0027] Working principle: During operation, platform 1 is first placed on a flat surface. Then, the glass to be cut is placed on top of suction cup 41, and vacuum pump 42 is activated to generate suction that holds the glass in place through suction cup 41. Next, third servo motor 77 is activated to drive cutter 76 to rotate. Then, hydraulic cylinder 51 is activated to retract, causing sliding block 52 and support plate 53 to move downwards. As support plate 53 moves downwards, cutter 76 contacts and cuts the glass. During cutting, first servo motor 61 is activated to drive turntable 62 to rotate. The rotation of turntable 62 adjusts the cutting edge angle of cutter 76. Simultaneously, second servo motor 72 is activated to drive screw 71 to rotate. The rotation of screw 71 drives the thread... The movement of block 73 allows the position of cutter 76 to be adjusted. The user can precisely control the cutting position of cutter 76 through the intelligent control program, enabling it to cut glass of different shapes. Before use, the connection port 84 needs to be connected to an external water supply mechanism. When cutter 76 is cutting, nozzle 82 can continuously spray water onto the cutting area of ​​cutter 76 to achieve a cooling effect. The water sprayed by nozzle 82 can not only remove heat but also remove debris at the same time. The rinsed water will flow into collection tank 91. At that time, the user needs to connect drain pipe 92 to water pump to send water back to connection port 84. When the water flows out of drain pipe 92, filter screen 93 will filter out glass debris in the water to prevent damage to water pump.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cutting device for processing special-shaped glass, comprising a platform (1); characterized in that: The top of the platform (1) is fixedly installed with a fixed support rod (2), and the top of the platform (1) is fixedly installed with a fixed base plate (3); the top of the fixed base plate (3) is provided with a fixed assembly (4), and the inner wall of the fixed support rod (2) is provided with a lifting mechanism (5); The fixed assembly (4) comprises a suction disc (41) and a vacuum pump (42), a plurality of groups of the suction disc (41) are fixedly installed on the top of the fixed base plate (3), and the vacuum pump (42) is fixedly installed on the bottom of the platform (1); and the output end of the vacuum pump (42) is fixedly installed with the suction disc (41). The lifting mechanism (5) comprises a hydraulic cylinder (51), a sliding block (52) and a supporting web (53), the hydraulic cylinder (51) is fixedly installed on both sides of the inner wall of the fixed support rod (2), the output end of the hydraulic cylinder (51) is fixedly installed with the sliding block (52), the sliding block (52) is slidingly installed with the fixed support rod (2), and the inner wall of the sliding block (52) is fixedly installed with the supporting web (53).

2. The cutting apparatus for processing glass of different shapes according to claim 1, wherein: The top of the supporting web (53) is provided with a rotating mechanism (6), and the bottom of the supporting web (53) is provided with a cutting mechanism (7).

3. The cutting apparatus for processing glass of various shapes according to claim 2, wherein: The bottom of the supporting web (53) is provided with a heat dissipation mechanism (8), and the bottom of the supporting web (53) is provided with a collecting assembly (9).

4. The cutting apparatus for processing special-shaped glass according to claim 3, characterized in that: The rotating mechanism (6) comprises a first servo motor (61), a rotating disc (62) and a rectangular groove (63), the first servo motor (61) is fixedly installed on the top of the supporting web (53), the rotating disc (62) is rotatably installed on the bottom of the supporting web (53), the output end of the first servo motor (61) is fixedly installed with the rotating disc (62), and the bottom of the rotating disc (62) is provided with the rectangular groove (63).

5. The apparatus according to claim 4, wherein: The cutting mechanism (7) comprises a screw rod (71), a second servo motor (72), a threaded block (73), a fixed cylinder (74), an axle bracket (75), a cutter (76) and a third servo motor (77), the screw rod (71) is rotatably installed in the rectangular groove (63) formed in the bottom of the rotating disc (62), the second servo motor (72) is fixedly installed on one side of the surface of the rotating disc (62), the output end of the second servo motor (72) is fixedly installed with the screw rod (71), the threaded block (73) is threadedly installed on the surface of the screw rod (71), the bottom of the threaded block (73) is fixedly installed with the fixed cylinder (74), the bottom of the fixed cylinder (74) is fixedly installed with the axle bracket (75), the cutter (76) is rotatably installed on the inner wall of the axle bracket (75), the third servo motor (77) is fixedly installed on one side of the axle bracket (75), and the output end of the third servo motor (77) is fixedly installed with the cutter (76).

6. The apparatus according to claim 5, wherein: The heat dissipation mechanism (8) includes support frame body (81), spray head (82), infusion tube (83) and connecting port (84), the support frame body (81) is provided with two groups, two groups of support frame body (81) are fixedly installed on the surface of fixed cylinder (74) two sides, the inner wall of support frame body (81) is fixedly installed with spray head (82), the input end of spray head (82) is fixedly installed with infusion tube (83), one side of infusion tube (83) is fixedly installed with connecting port (84).

7. The apparatus according to claim 6, wherein: The collecting assembly (9) includes a collecting groove (91), a drain pipe (92) and a filter screen (93), the collecting groove (91) is fixedly installed on the surface of the platform (1), one side of the collecting groove (91) is fixedly installed with the drain pipe (92), the inner wall of the drain pipe (92) is fixedly installed with the filter screen (93).

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