Inspection and detection device for pressure pipeline of pressure container

Abstract

The utility model is suitable for the technical field of pipeline inspection devices, and provides a pressure container pressure pipeline inspection and detection device, which comprises a support frame, the adjusting shaft is rotationally installed on the supporting frame, the supporting shaft is detachably installed on the supporting frame, and protective sleeves are arranged on the adjusting shaft and the supporting shaft; the first electric telescopic rod is fixed on the protective sleeve, and a clamping plate used for stabilizing a pressure pipeline of the pressure container is fixed on an output rod of the first electric telescopic rod. According to the inspection and detection device for the pressure pipeline of the pressure vessel, the suds are smeared on the surface of the pressure pipeline of the pressure vessel, and ventilation is performed in the pipeline, so that the integrity of the pipeline is monitored, and the situation that the pressure resistance of the pipeline is misjudged due to the fact that an operator difficultly finds pipeline damage with naked eyes in time is prevented.

Description

TECHNICAL FIELD

[0001] The utility model belongs to pipeline inspection device technical field, especially, relate to a pressure vessel pressure pipeline inspection detection device. BACKGROUND

[0002] Pressure pipeline refers to all pressure pipelines that bear internal pressure or external pressure, regardless of the medium in the pipeline, the pressure pipeline is a part of the pressure pipeline, and the pressure pipeline is an assembled assembly composed of pipes, pipe fittings, flanges, bolt connections, gaskets, valves, other components or pressure parts and supporting parts for conveying, distributing, mixing, separating, discharging, metering, controlling and stopping fluid flow. During the production process of the pressure pipeline, the pressure pipeline needs to be inspected.

[0003] The existing inspection device only applies internal and external pressure to the pipeline, and no corresponding structure for detecting whether the pipeline is broken is provided, and it is difficult to discover the pipeline damage in time by naked eye observation, such as the patent document with the authorization announcement number CN220419010U. UTILITY MODEL CONTENT

[0004] The utility model provides a pressure vessel pressure pipeline inspection detection device, aims at solving the problem that the existing inspection device only applies internal and external pressure to the pipeline and no corresponding structure for detecting whether the pipeline is broken is provided.

[0005] To solve the above problems, the utility model is realized in this way, a pressure vessel pressure pipeline inspection detection device, comprising: a support frame; an adjusting shaft rotatably installed on the support frame and a support shaft detachably installed on the support frame, a protective sleeve is arranged on the adjusting shaft and the support shaft; a first electric telescopic rod is fixed on the protective sleeve, a clamping plate for stabilizing the pressure vessel pressure pipeline is fixed on the output rod of the first electric telescopic rod; a coating structure for coating soap water on the pressure vessel pressure pipeline is arranged on the support frame; a pressure increasing assembly for increasing the internal pressure of the pressure vessel pressure pipeline is arranged on the support frame.

[0006] Preferably, the coating structure comprises an adjusting block slidably installed on the support frame, a second electric telescopic rod fixed on the top of the adjusting block, a box body installed on the output rod of the second electric telescopic rod for storing soap water, a coating pad installed on the top of the box body and capable of contacting the outer wall of the pressure vessel pressure pipeline for coating soap water, a piston plate arranged in the box body and a third electric telescopic rod installed on the box body for adjusting the height of the piston plate, the output rod of the third electric telescopic rod can extend into the box body and be connected with the piston plate.

[0007] Preferably, the booster assembly includes an air pump mounted on the support frame and an exhaust pipe fixed to the exhaust end of the air pump and rotatably connected to the adjusting shaft. Both the adjusting shaft and the support shaft are provided with gas passages. The exhaust pipe is provided with a one-way valve, and the support shaft is provided with an electric valve.

[0008] Preferably, a servo motor is mounted on the support frame, and gears are fixed on both the output shaft and the adjustment shaft of the servo motor, with the two gears meshing for transmission.

[0009] Preferably, one of the protective sleeves is fixed on the adjusting shaft, and the other protective sleeve is rotatably mounted on the supporting shaft. Both protective sleeves are fitted with sealing gaskets for preventing air leakage on their adjacent sides. The sealing gaskets can contact both ends of the pressure vessel's pressure pipeline.

[0010] Preferably, a fixing frame is fixed on the support frame, a hydraulic rod is fixed on the fixing frame, and an extrusion plate for applying external pressure to the pressure pipeline of the pressure vessel is installed on the output rod of the hydraulic rod. The number of extrusion plates is not less than two and they are located on both sides of the pressure pipeline of the pressure vessel.

[0011] Preferably, the support frame is provided with an electric guide rail for adjusting the position of the adjusting block, the support frame is provided with a battery box, and the box is provided with an isolation net for assisting in dispersing and discharging soap liquid.

[0012] Compared with related technologies, the pressure vessel and pressure pipeline inspection and testing device provided by this utility model has the following advantages:

[0013] Compared with existing technologies, the pressure vessel and pressure pipeline inspection and testing device provided in this solution achieves efficient and accurate inspection of pressure vessels and pressure pipelines by integrating modules such as support frame, adjusting shaft, support shaft, protective sleeve, electric telescopic rod, clamping plate, coating structure, and pressurization component. The device can automatically apply soapy water to detect tiny cracks in the pipeline, increase the internal pressure of the pipeline through the pressurization component to simulate actual working conditions, and use servo motor and gear transmission mechanism to precisely control the pipeline angle, as well as apply external pressure through hydraulic rod and extrusion plate. The design of electric guide rail, battery box and isolation net further improves the portability, flexibility and inspection efficiency of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main sectional view of a pressure vessel and pressure pipeline inspection and testing device provided by this utility model;

[0015] Figure 2 This is a schematic diagram of the front cross-sectional structure of the coating structure in this utility model;

[0016] Figure 3 for Figure 1 An enlarged structural diagram of part A shown in the figure;

[0017] Figure 4 This is a top view of the fixed frame, hydraulic rod, and extrusion plate in this utility model.

[0018] Reference numerals: 1. Support frame; 2. Adjusting shaft; 3. Support shaft; 4. Protective sleeve; 5. First electric telescopic rod; 6. Clamping plate; 7. Sealing gasket; 8. Fixing frame; 9. Extrusion plate; 10. Air pump; 11. Exhaust pipe; 12. Electric valve; 13. Electric guide rail; 14. Adjusting block; 15. Second electric telescopic rod; 16. Box; 17. Coating pad; 18. Isolation net; 19. Third electric telescopic rod; 20. Piston plate; 21. Battery box; 22. Servo motor; 23. Gear; 24. Hydraulic rod. Detailed Implementation

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] This utility model provides a pressure vessel and pressure pipeline inspection and testing device, such as... Figures 1-4As shown, the pressure vessel pressure pipeline inspection and testing device includes: a support frame 1; an adjusting shaft 2 rotatably mounted on the support frame 1 and a support shaft 3 detachably mounted on the support frame 1, both the adjusting shaft 2 and the support shaft 3 being provided with protective sleeves 4; a first electric telescopic rod 5 fixed on the protective sleeves 4, the output rod of the first electric telescopic rod 5 being fixed with a clamping plate 6 for stabilizing the pressure vessel pressure pipeline; a coating structure provided on the support frame 1 for applying soapy water to the pressure vessel pressure pipeline; and a pressure boosting component provided on the support frame 1 for increasing the internal pressure of the pressure vessel pressure pipeline.

[0022] In this embodiment, the support frame 1 serves as the supporting foundation for the entire testing device, used to install and fix other components, ensuring the stability and reliability of the entire testing process. The adjusting shaft 2, by adjusting its angle, can drive the pressure vessel's pressure pipeline to rotate. Combined with the coating structure, it can coat the pressure vessel's pressure pipeline with soapy water. The support shaft 3, in conjunction with the adjusting shaft 2, jointly supports and fixes the pressure vessel's pressure pipeline to be tested, ensuring the pipeline's stability during testing. The protective sleeve 4 helps improve the safety of the testing process. The first electric telescopic rod 5, through its telescopic movement, can adjust the clamping force between the clamping plate 6 and the pipeline, ensuring that the pipeline will not shift or deform due to external forces during testing. The clamping plate 6 is used to stabilize the pressure vessel's pressure pipeline, preventing the testing results from being affected by pipeline shaking or movement during testing. The coating structure is used to apply soapy water to the pressure vessel's pressure pipeline. The soapy water forms a thin film on the pipeline surface. When there are tiny cracks or damages in the pipeline, the soapy water will seep in and generate bubbles, thus helping testing personnel to detect pipeline damage in a timely manner. This testing method is simple and intuitive, effectively improving testing efficiency and accuracy. The pressurizing component is used to increase the internal pressure of the pressure vessel's pressure pipeline.

[0023] In a further preferred embodiment of this utility model, the coating structure includes an adjusting block 14 slidably mounted on the support frame 1, a second electric telescopic rod 15 fixed to the top of the adjusting block 14, a box 16 for storing soapy water mounted on the output rod of the second electric telescopic rod 15, a coating pad 17 for applying soapy water mounted on the top of the box 16 and in contact with the outer wall of the pressure pipe of the pressure vessel, a piston plate 20 disposed in the box 16, and a third electric telescopic rod 19 mounted on the box 16 for adjusting the height of the piston plate 20. The output rod of the third electric telescopic rod 19 can extend into the box 16 and connect to the piston plate 20.

[0024] In this embodiment, the sliding function of the adjusting block 14 allows the coating structure to be adjusted according to pressure vessels and pressure pipelines of different sizes or positions, ensuring that the coating pad 17 can accurately and evenly apply soapy water. The extension and retraction of the second electric telescopic rod 15 is used to adjust the distance between the box 16 and the coating pad 17 and the pipeline, ensuring that the coating pad 17 can closely contact the outer wall of the pipeline and evenly apply soapy water. The design of the box 16 allows the soapy water to be stored in a concentrated manner and evenly applied to the pipeline surface through the coating pad 17, improving the coating efficiency and uniformity. The coating pad 17 is made of a soft, absorbent material, which can evenly apply soapy water to the pipeline surface without damaging the pipeline. The up and down movement of the piston plate 20 can control the outflow of soapy water in the box 16, thereby adjusting the amount of soapy water on the coating pad 17 and ensuring the stability and controllability of the coating process. The extension and retraction of the third electric telescopic rod 19 is used to drive the piston plate 20 to move up and down, thereby controlling the outflow of soapy water.

[0025] In a further preferred embodiment of the present invention, the pressurization component includes an air pump 10 mounted on the support frame 1 and an exhaust pipe 11 fixed to the exhaust end of the air pump 10 and rotatably connected to the adjusting shaft 2. Both the adjusting shaft 2 and the support shaft 3 are provided with gas channels. The exhaust pipe 11 is provided with a one-way valve, and the support shaft 3 is provided with an electric valve 12.

[0026] In this embodiment, the air pump 10 serves as the power source for the pressurization assembly, generating high-pressure gas to provide internal pressurization for the pressure vessel and pressure pipeline. The exhaust pipe 11 transmits the high-pressure gas generated by the air pump 10 to the gas channel within the regulating shaft 2, ensuring that the gas can smoothly enter the pipeline. Since the exhaust pipe 11 is rotatably connected to the regulating shaft 2, even if the angle of the regulating shaft 2 changes, the exhaust pipe 11 can maintain a tight connection with the regulating shaft 2, ensuring continuous gas transmission. The gas channel serves as the transmission path for the high-pressure gas, guiding the gas transmitted from the exhaust pipe 11 into the pipeline to achieve pressurization of the pipeline. The one-way valve prevents the gas from flowing back to the air pump 10 during the pressurization process, ensuring the stability and continuity of the pressurization process. The electric valve 12 is used to control the opening and closing of the gas channel, thereby achieving precise adjustment of the internal pressure of the pipeline. By controlling the on / off state of the electric valve 12, the internal pressure level of the pipeline can be adjusted according to the detection requirements.

[0027] In a further preferred embodiment of the present invention, a servo motor 22 is mounted on the support frame 1, and gears 23 are fixed on both the output shaft of the servo motor 22 and the adjustment shaft 2, and the two gears 23 mesh with each other for transmission.

[0028] In this embodiment, the servo motor 22 serves as a power source and features high precision, high stability, and ease of control. It is used to drive the rotation of the adjustment shaft 2. Two gears 23 mesh to form a gear transmission mechanism, which transmits the rotational power of the servo motor 22 to the adjustment shaft 2, thereby achieving precise control of the angle of the adjustment shaft 2. By precisely controlling the rotation angle and speed of the servo motor 22, precise adjustment of the angle of the adjustment shaft 2 can be achieved.

[0029] In a further preferred embodiment of this utility model, one of the protective sleeves 4 is fixed on the adjusting shaft 2, and the other protective sleeve 4 is rotatably mounted on the support shaft 3. Both of the protective sleeves 4 are fitted with a sealing gasket 7 for preventing air leakage on the side that is close to each other. The sealing gasket 7 can contact both ends of the pressure pipeline of the pressure vessel.

[0030] In this embodiment, the sealing gasket 7 is made of a soft and elastic material, which can make tight contact with both ends of the pressure vessel pressure pipeline to form an effective seal and prevent gas leakage during pressurization. When the pressure vessel pressure pipeline is placed on the adjusting shaft 2 and the support shaft 3, the sealing gasket 7 on the two protective sleeves 4 will contact both ends of the pipeline respectively. As the adjusting shaft 2 and the support shaft 3 clamp the pipeline, the sealing gasket 7 will be compressed and pressed tightly against the pipeline surface to form a tight seal. During pressurization, the sealing gasket 7 can effectively prevent gas from leaking from both ends of the pipeline, ensuring the stability and accuracy of the pressurization process.

[0031] In a further preferred embodiment of the present invention, a fixing frame 8 is fixed on the support frame 1, a hydraulic rod 24 is fixed on the fixing frame 8, and an extrusion plate 9 for applying external pressure to the pressure pipeline of the pressure vessel is installed on the output rod of the hydraulic rod 24. The number of extrusion plates 9 is not less than two and they are respectively located on both sides of the pressure pipeline of the pressure vessel.

[0032] In this embodiment, the fixed frame 8 serves as the support structure for the hydraulic rod 24, ensuring that it can be stably installed on the support frame 1. The hydraulic rod 24 serves as a power source, and through the extension and retraction of its output rod, it achieves precise control of the position of the extrusion plate 9. The hydraulic rod 24 has the characteristics of high precision, high stability, and easy control, and can meet the requirements of applying external pressure to the pressure vessel and pressure pipeline. The extrusion plate 9 is made of a sturdy and durable material, which can withstand large pressure without deformation or damage. Driven by the hydraulic rod 24, the extrusion plate 9 can apply uniform external pressure to the pipeline to simulate the stress state of the pipeline under actual working conditions.

[0033] In a further preferred embodiment of the present invention, the support frame 1 is provided with an electric guide rail 13 for adjusting the position of the adjusting block 14, the support frame 1 is provided with a battery box 21, and the box body 16 is provided with an isolation net 18 for assisting in dispersing and discharging soap liquid.

[0034] In this embodiment, the electric guide rail 13 is used to adjust the position of the adjusting block 14, which can coat the outer wall of the pressure vessel and pressure pipeline with soapy water. The battery box 21 is used to store the battery that provides power to the device, ensuring that the device can work normally without an external power source. This increases the portability and flexibility of the device, enabling it to perform inspection and testing of pressure vessels and pressure pipelines in various environments. The isolation net 18 is used to assist in dispersing and discharging the soapy water, preventing the soapy water from being too concentrated during discharge, which would cause waste or affect the testing effect. Through the dispersing effect of the isolation net 18, the soapy water can be more evenly covered on the pipeline surface, improving the accuracy and efficiency of the test.

[0035] In summary, compared with related technologies, this device, by integrating modules such as support frame 1, adjusting shaft 2, support shaft 3, protective sleeve 4, electric telescopic rod, clamping plate 6, coating structure, and pressurization component, achieves efficient and accurate detection of pressure vessels and pressure pipelines. This device can automatically apply soapy water to detect tiny cracks in pipelines, increase internal pipeline pressure through the pressurization component to simulate actual working conditions, precisely control pipeline angle using servo motor 22 and gear 23 transmission mechanism, and apply external pressure through hydraulic rod 24 and extrusion plate 9. The design of electric guide rail 13, battery box 21, and isolation net 18 further enhances the device's portability, flexibility, and detection efficiency.

[0036] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A pressure vessel and piping inspection apparatus, characterized by comprising: The utility model relates to a pressure vessel pressure pipeline automatic coating and pressure increasing device, which comprises the following parts: Support frame; Adjusting shaft and support shaft rotatably installed on the support frame, and protective sleeve arranged on the adjusting shaft and the support shaft; First electric telescopic rod fixed on the protective sleeve, and clamping plate for stabilizing pressure pipeline of pressure vessel fixed on the output rod of the first electric telescopic rod; Coating structure arranged on the support frame for coating soap water on the pressure pipeline of pressure vessel; Pressure increasing assembly arranged on the support frame for increasing internal pressure of the pressure pipeline of pressure vessel.

2. The pressure vessel and piping inspection apparatus of claim 1, wherein, The coating structure comprises adjusting block slidably arranged on the support frame, second electric telescopic rod fixed on the top of the adjusting block, box body arranged on the output rod of the second electric telescopic rod for storing soap water, coating pad arranged on the top of the box body and capable of contacting the outer wall of the pressure pipeline of pressure vessel for coating soap water, piston plate arranged in the box body, and third electric telescopic rod arranged on the box body for adjusting the height of the piston plate, wherein the output rod of the third electric telescopic rod can extend into the box body and is connected with the piston plate.

3. The pressure vessel and piping inspection apparatus of claim 1, wherein, The pressure increasing assembly comprises air pump arranged on the support frame, and exhaust pipe fixed on the exhaust end of the air pump and rotatably connected with the adjusting shaft, wherein gas passages are arranged in the adjusting shaft and the support shaft, a one-way valve is arranged on the exhaust pipe, and an electric valve is arranged on the support shaft.

4. The pressure vessel and piping inspection apparatus of claim 1, wherein, Servo motor is arranged on the support frame, and gears are fixed on the output shaft of the servo motor and the adjusting shaft, and the two gears are engaged for transmission.

5. The pressure vessel and piping inspection apparatus of claim 1 wherein, Any one of the protective sleeves is fixed on the adjusting shaft, and the other protective sleeve is rotatably arranged on the support shaft, and sealing pads for preventing air leakage are arranged on the sides of the two protective sleeves close to each other, and the sealing pads can contact the two ends of the pressure pipeline of pressure vessel.

6. The pressure vessel and piping inspection apparatus of claim 1 wherein, Fixed frame is fixed on the support frame, hydraulic rod is fixed on the fixed frame, extrusion plates for applying external pressure to the pressure pipeline of pressure vessel are arranged on the output rod of the hydraulic rod, and the number of the extrusion plates is not less than two and the extrusion plates are arranged on the two sides of the pressure pipeline of pressure vessel.

7. The pressure vessel and piping inspection apparatus of claim 2 wherein, Electric guide rail for adjusting the position of the adjusting block is arranged on the support frame, battery box is arranged on the support frame, and isolation net for assisting in dispersing and discharging soap water is arranged on the box body.

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