Automatic go gauge detection device for motor iron core
By designing an automatic gauge inspection device, the problem of low efficiency in manual inspection of motor cores was solved, achieving automated inspection, improving inspection efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-31
AI Technical Summary
In the existing technology, the inspection of motor core gauges relies on manual operation, which leads to low efficiency and cannot meet the needs of automated production.
An automatic go gauge inspection device was designed, including a fixture placement plate, a core placement plate, a lifting mechanism, and a go gauge fixture. The lifting mechanism drives the core placement plate to move up and down, and the detection elements on the go gauge fixture are used to automatically inspect the inner diameter hole, process hole, and process groove of the motor core.
It enables automated testing of motor cores, improving testing efficiency and automation. At the same time, it has a simple structure, low cost, and significant industrial application value.
Smart Images
Figure CN224067015U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic go gauge inspection device for motor cores, belonging to the field of motor core stamping technology. Background Technology
[0002] Motor cores manufactured using stamping technology typically have inner diameter holes and process holes and / or process grooves. Therefore, it is necessary to perform sizing gauge inspection on the machined motor cores to check for foreign objects in the inner diameter holes, process holes and / or process grooves, and to check whether the dimensions of the inner diameter holes, process holes and / or process grooves meet the specifications. Currently, sizing gauge inspection of motor cores is performed manually using a special conforming combination fixture, which is time-consuming, labor-intensive, and inefficient, and cannot meet the needs of today's automated production. Utility Model Content
[0003] In view of the above-mentioned problems and needs of the existing technology, the purpose of this utility model is to provide an automatic go gauge detection device for motor cores.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] An automatic go gauge inspection device for motor cores includes a horizontally arranged fixture placement plate, a core placement plate horizontally positioned directly above the fixture placement plate, a lifting mechanism connected to the core placement plate, the core placement plate capable of vertical linear movement driven by the lifting mechanism, and a detection area adapted to the motor core to be inspected on the core placement plate. A go gauge fixture is positioned directly below the detection area on the fixture placement plate, and a detection element corresponding to and adapted to the part of the motor core to be inspected is vertically arranged on the go gauge fixture. The detection area has several through holes through which the detection element passes.
[0006] In one embodiment, vertically downward guide shafts are provided on both sides of the bottom of the iron core placement plate, and through holes are provided on the fixture placement plate for the guide shafts to pass through. A guide sleeve adapted to the guide shaft is vertically fixed at the bottom of the through holes. The upper end of the guide shaft is fixedly connected to the bottom of the iron core placement plate, and the lower end of the guide shaft is freely inserted into the guide sleeve.
[0007] In one embodiment, the lifting mechanism is a vertically arranged lifting cylinder, the output end of the lifting cylinder is connected to a horizontally arranged pressure plate, the front part of the pressure plate is fixedly provided with a vertically downward connecting plate, and the iron core placement plate is fixedly connected to the lower front part of the connecting plate.
[0008] In a preferred embodiment, the core placement plate and the connecting plate are detachably fixedly connected.
[0009] In one embodiment, a slider is fixedly provided on the back of the connecting plate, and a vertically upward linear guide rail is fixedly provided at the rear of the fixture placement plate. The slider is provided with a groove that matches the linear guide rail.
[0010] In one embodiment, the automatic go gauge detection device further includes a frame, on which the lifting cylinder, linear guide rail, and fixture placement plate are all mounted.
[0011] In one embodiment, the main body of the lifting cylinder is fixedly installed on the back of the frame, the linear guide rail is vertically installed on the front of the frame, and the fixture placement plate is horizontally installed in the middle of the frame and located in front of the lower end of the linear guide rail.
[0012] In one embodiment, the pressure plate is T-shaped, and the top of the frame has an opening through which the longitudinal support arm of the T-shaped pressure plate passes.
[0013] Compared with the prior art, the beneficial technical effects of this utility model are as follows:
[0014] The automatic go gauge testing device provided by this utility model can realize automatic go gauge testing of motor iron core, which has the advantages of high testing efficiency and high degree of automation. In addition, this utility model also has the advantages of simple structure, convenient use and low cost, and has significant industrial application value. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of an automatic go gauge detection device for motor cores provided in the embodiment;
[0016] Figure 2 This is a schematic diagram of the structure of an automatic go gauge detection device for motor cores in the initial working state provided in the embodiment;
[0017] Figure 3 This is a schematic diagram of the automatic go gauge detection device for motor cores provided in the embodiment from another perspective in its initial working state;
[0018] Figure 4 This is a schematic diagram of the automatic go gauge detection device for motor cores provided in the embodiment during the detection operation.
[0019] Figure 5 This is a schematic diagram of the automatic go gauge detection device for motor cores provided in the embodiment, viewed from another perspective when it is in the detection working state;
[0020] The labels in the diagram are as follows:
[0021] 1. Fixture placement plate; 1-1. Perforation; 2. Iron core placement plate; 2-1. Through hole; 3. Lifting mechanism; 4. Motor iron core; 4-1. Inner diameter hole; 4-2. Process hole; 4-3. Process groove; 5. Go gauge fixture; 5-1. Inner diameter inspection shaft; 5-2. Inspection pin; 5-3. Inspection groove plate; 6. Guide shaft; 7. Guide sleeve; 8. Pressure plate; 8-1. Longitudinal support arm; 9. Connecting plate; 10. Slider; 11. Linear guide rail; 12. Frame; 12-1. Opening. Detailed Implementation
[0022] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be noted that the terminology used in this utility model is for the purpose of describing specific embodiments only and is not intended to limit the utility model. Unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by those skilled in the art. Terms such as "inner," "outer," "upper," "lower," "top," "bottom," "front," "rear," "left," "right," "vertical," and "horizontal," indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms “set up,” “install,” “connect,” “link,” “fix,” etc., should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; they can refer to a direct connection or an indirect connection. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. It should also be noted that when an element is referred to as “fixed to” or “set on” another element, it can be directly on the other element or there may be an intermediate element.
[0023] Example
[0024] Please combine Figures 1 to 5As shown: This embodiment provides an automatic go gauge inspection device for motor cores, including a horizontally arranged fixture placement plate 1, and a core placement plate 2 horizontally arranged directly above the fixture placement plate 1. The core placement plate 2 is connected to a lifting mechanism 3, and the core placement plate 2 can move vertically up and down under the drive of the lifting mechanism 3. The core placement plate 2 is provided with a detection area adapted to the motor core 4 to be inspected (the marking is omitted in the figure, the part where the motor core 4 is placed is the detection area). The fixture placement plate 1 is provided with a go gauge fixture 5 located directly below the detection area. The go gauge fixture 5 is vertically provided with detection elements (detection inner diameter shaft 5-1, detection pin 5-2 and detection groove 5-3 shown in the figure) that correspond to and are adapted to the parts of the motor core 4 to be inspected (inner diameter hole 4-1, process hole 4-2 and process groove 4-3 shown in the figure). The detection area is provided with several through holes 2-1 for the detection elements to pass through.
[0025] In this invention, the core placement plate 2 and the go gauge fixture 5 can be replaced according to the specific structural shape of the motor core 4 to be tested. Therefore, the go gauge fixture 5 is detachably fixed on the fixture placement plate 1 so as to replace the corresponding go gauge fixture 5 according to the shape and size of the motor core 4 to be tested.
[0026] In this embodiment, taking the annular rotor as the motor core 4 to be tested as an example, the method of using the automatic go gauge testing device for motor cores described in this utility model is explained in detail:
[0027] like Figure 2 and Figure 3 As shown, the motor core 4 has an inner diameter hole 4-1 at its center. Multiple process holes 4-2 are arranged around the inner diameter hole 4-1. Multiple process grooves 4-3 are evenly distributed along the circumferential direction on the edge of the motor core 4. Correspondingly, the gauge fixture 5 is vertically provided with a detection inner diameter shaft 5-1, a detection pin 5-2, and a detection groove plate 5-3 that correspond to and are compatible with the inner diameter hole 4-1, process holes 4-2, and process grooves 4-3 of the motor core 4 to be tested (the inner diameter hole 4-1, process holes 4-2, and process grooves 4-3 are the parts of the motor core 4 to be tested). The detection area of the core placement plate 2 is provided with several through holes 2-1 for the detection inner diameter shaft 5-1, detection pin 5-2, and detection groove plate 5-3 to pass through.
[0028] Place the motor core 4 to be inspected into the inspection area of the core placement plate 2 (specifically, it can be positioned and placed into the inspection area of the core placement plate 2 by a robotic arm), so that the inner diameter hole 4-1, process hole 4-2, and process groove 4-3 of the motor core 4 correspond one-to-one with the inner diameter shaft 5-1, inspection pin 5-2, and inspection groove plate 5-3 of the go gauge fixture 5; start the lifting mechanism 3, and the core placement plate 2, together with the motor core 4, is driven downwards by the lifting mechanism 3. During the linear motion, as the motor core 4 descends, the inner diameter detection shaft 5-1, detection pin 5-2, and detection slot 5-3 on the gauge fixture 5 perform gauge checks on the inner diameter hole 4-1, process hole 4-2, and process slot 4-3 of the motor core 4, respectively. If the detection elements (inner diameter detection shaft 5-1, detection pin 5-2, and detection slot 5-3) can all pass smoothly through the corresponding parts to be detected on the motor core 4 (inner diameter hole 4-1, process hole 4-2, and process slot 4-3) (e.g.) Figure 4 and Figure 5 If the inner diameter hole 4-1, process hole 4-2, and process groove 4-3 are free of foreign objects and their dimensions meet the requirements, then the motor core 4 is a good product. Otherwise, the motor core 4 is a defective product.
[0029] After the inspection is completed, the iron core placement plate 2, together with the motor iron core 4, moves upward in a straight line to its original position under the drive of the lifting mechanism 3. The motor iron core 4 separates from the go gauge fixture 5, and then the inspected motor iron core 4 is removed by the robotic arm. The next motor iron core 4 to be inspected is then placed in the inspection area on the iron core placement plate 2. This process is repeated continuously, so that several motor iron cores 4 can be automatically inspected by go gauge. It has the advantages of high inspection efficiency and high degree of automation.
[0030] In this embodiment, vertically downward guide shafts 6 are respectively provided on both sides of the bottom of the iron core placement plate 2. The fixture placement plate 1 is provided with through holes 1-1 for the guide shafts 6 to pass through. A guide sleeve 7 adapted to the guide shaft 6 is vertically fixed at the bottom of the through holes 1-1. The upper end of the guide shaft 6 is fixedly connected to the bottom of the iron core placement plate 2, and the lower end of the guide shaft 6 is freely inserted into the guide sleeve 7. Through the provided guide shafts 6 and guide sleeves 7, the lifting and lowering movements of the iron core placement plate 2 and the motor iron core 4 on the iron core placement plate 2 can be guided, thereby ensuring that the iron core placement plate 2 and the motor iron core 4 on the iron core placement plate 2 can perform vertical linear movements.
[0031] In this embodiment, the lifting mechanism 3 is a vertically arranged lifting cylinder. The output end of the lifting cylinder 3 is connected to a horizontally arranged pressure plate 8. A vertically downward connecting plate 9 is fixedly provided at the front of the pressure plate 8. The iron core placement plate 2 is fixedly connected to the lower front side of the connecting plate 9 (preferably a detachable fixed connection, so as to facilitate the replacement of the corresponding iron core placement plate 2 according to the shape and size of the motor iron core 4 to be tested). During operation, the lifting cylinder 3 drives the pressure plate 8 to move up and down linearly, which in turn drives the connecting plate 9 to move up and down linearly, and in turn drives the iron core placement plate 2 and the motor iron core 4 on the iron core placement plate 2 to move up and down linearly.
[0032] In this embodiment, a slider 10 is fixedly mounted on the back of the connecting plate 9, and a vertically upward linear guide rail 11 is fixedly mounted on the rear of the fixture placement plate 1. The slider 10 is provided with a groove that matches the linear guide rail 11. During operation, the lifting cylinder 3 drives the pressure plate 8 to move up and down linearly, thereby driving the slider 10 connected to the connecting plate 9 to move up and down linearly along the linear guide rail 11, which in turn drives the iron core placement plate 2 and the motor iron core 4 on the iron core placement plate 2 to move up and down linearly. The slider 10 and the linear guide rail 11 can further guide the lifting and lowering movements of the iron core placement plate 2 and the motor iron core 4 on the iron core placement plate 2, thereby ensuring that the iron core placement plate 2 and the motor iron core 4 on the iron core placement plate 2 can move up and down linearly smoothly, and at the same time, effectively improving the stability of the iron core placement plate 2 and the motor iron core 4 on the iron core placement plate 2 moving up and down linearly.
[0033] In this embodiment, the automatic gauge inspection device further includes a frame 12, on which the lifting cylinder 3, linear guide rail 11, and fixture placement plate 1 are all mounted. Specifically, the main body of the lifting cylinder 3 is fixedly installed on the back of the frame 12, the linear guide rail 11 is vertically installed on the front of the frame 12, and the fixture placement plate 1 is horizontally installed in the middle of the frame 12 and located in front of the lower end of the linear guide rail 11.
[0034] Furthermore, the pressure plate 8 is T-shaped, and the top of the frame 12 has an opening 12-1 through which the longitudinal support arm 8-1 of the T-shaped pressure plate 8 passes (see [link]). Figure 5 As shown), during operation, the pressure plate 8 can move up and down linearly within the opening 12-1 under the drive of the lifting cylinder 3. Correspondingly, two linear guide rails 11 are vertically arranged on both sides of the opening 12-1.
[0035] Finally, it should be pointed out that the above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automatic gage detection device for a motor core, characterized by: The automatic gauge detection device comprises a horizontally arranged jig placing plate, an iron core placing plate horizontally arranged above the jig placing plate, a lifting mechanism connected to the iron core placing plate, the iron core placing plate being capable of moving up and down linearly under the driving of the lifting mechanism, and a detection area adapted to the motor iron core to be detected arranged on the iron core placing plate, a gauge jig arranged below the detection area, a detection element vertically arranged on the gauge jig and corresponding to the part to be detected of the motor iron core, and a plurality of through holes for the detection element to pass through arranged on the detection area.
2. The automatic go-no go gauge detection device for a motor core according to claim 1, characterized by: Two vertically downward guide shafts are arranged on the bottom of the iron core placing plate, a through hole is arranged on the jig placing plate for the guide shafts to pass through, a guide sleeve adapted to the guide shafts is vertically and fixedly arranged on the bottom of the through hole, and the upper end of the guide shaft is fixedly connected to the bottom of the iron core placing plate, and the lower end of the guide shaft is freely arranged in the guide sleeve.
3. The automatic go-no go gauge detection device for a motor core according to claim 1, characterized by: The lifting mechanism is a vertically arranged lifting cylinder, the output end of the lifting cylinder is connected to a horizontally arranged pressing plate, the front part of the pressing plate is fixedly provided with a vertically downward connecting plate, and the iron core placing plate is fixedly connected to the front lower part of the connecting plate.
4. The automatic go-no go gauge detection device for a motor core according to claim 3, characterized by: The iron core placing plate and the connecting plate are detachably fixedly connected.
5. The automatic go-no go gauge detection device for a motor core according to claim 3, characterized by: A sliding block is fixedly arranged on the back of the connecting plate, a vertically upward linear guide rail is fixedly arranged on the back of the jig placing plate, and the sliding block is provided with a sliding groove adapted to the linear guide rail.
6. The automatic go-no go gauge detection device for a motor core according to claim 5, characterized by: The automatic gauge detection device further comprises a rack, and the lifting cylinder, the linear guide rail and the jig placing plate are arranged on the rack.
7. The automatic go-no go gauge detection device for a motor core according to claim 6, characterized by: The main body of the lifting cylinder is fixedly installed on the back of the rack, the linear guide rail is vertically installed on the front of the rack, and the jig placing plate is horizontally installed on the middle of the rack and located in front of the lower end of the linear guide rail.