Weather-resistant modified bunch structure

By incorporating a prompting mechanism and bending groove at the bottom of the cable harness tube, and using engineering plastic material, the problems of difficult cable harness identification and loose wires are solved. This enables rapid identification and stable arrangement in complex environments, improving maintenance efficiency and the reliability of electrical connections.

CN224068275UActive Publication Date: 2026-03-31QINGDAO SHENGXINSEN ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In confined spaces with insufficient lighting, multiple wire bundles are difficult to distinguish and identify, affecting maintenance efficiency. Furthermore, in complex wiring environments, wires are prone to loosening and shifting, leading to a high risk of equipment failure.

Method used

A notification mechanism is installed at the bottom of the cable management tube, using Velcro hooks and loops to connect fluorescent strips to form a distinctive identifier; bending grooves are made on the cable management tube and equipped with rubber straps for fixation, combined with engineering plastic materials to improve weather resistance and strength.

Benefits of technology

The use of fluorescent strips for differentiated identification of wire harnesses ensures stable wiring in complex environments, reduces the risk of misoperation, and improves maintenance efficiency and electrical connection reliability.

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Abstract

The utility model discloses a weather-resistant modified bunching structure, and relates to the field of bunching structures. The wire bunching device comprises a wire bunching structure, the wire bunching structure comprises a wire bunching pipe, the bottom of the wire bunching pipe is provided with a prompting mechanism, a strong colloid, a Velcro hook surface, a Velcro loop surface and a fluorescent strip, the strong colloid is adhered to the Velcro hook surface of the wire bunching pipe, and the fluorescent strip with the Velcro loop surface is arranged below the Velcro hook surface. The colors of the fluorescent strips on the bunching pipes are different from each other to form differentiated marks, and different colors correspond to different wiring harness functions, so that the problems that a plurality of wiring harnesses are low in color distinction degree, limited in space and complex in arrangement in a narrow environment and under the condition of insufficient illumination, so that a worker is difficult to quickly and accurately identify and lock a wiring harness group, and the wiring harness group cannot be quickly and accurately locked are solved. In addition, the hook-and-loop fastener hook surface and the hook-and-loop fastener loop surface are matched, so that quick replacement and disassembly can be carried out.
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Description

Technical Field

[0001] This utility model relates to the field of wire harness structures, specifically to weather-resistant modified wire harness structures. Background Technology

[0002] Weather-resistant modified wire harness structures are integrated wire harness tubes made of engineering plastics. These structures maintain stable physical and chemical properties and possess excellent resistance to high and low temperatures. In extremely cold winters, they do not become brittle or easily broken due to low temperatures; in hot summers, they can withstand high temperatures without softening or deforming, ensuring reliable operation of the integrated wire harness tube in various temperature environments. This structure typically integrates multiple wires and cables neatly and orderly. Its smooth inner wall design effectively reduces friction during wire and cable threading, making threading easier and smoother, and greatly improving construction efficiency.

[0003] When multiple weather-resistant modified wire harness structures are installed in a confined space, even if the wire harness surfaces are set with different colors, they are difficult to distinguish in low light conditions. Due to the limited space in the confined space, multiple wire harness structures are close to each other, making identification inherently difficult. In low light, the wire harness colors look similar; for example, red and orange wire harnesses appear dark in the dim light, making them difficult to distinguish. Therefore, the operator's vision is easily affected, and they may have to get close to see or use lighting tools. However, due to space limitations and the complex arrangement of wire harnesses, it is still difficult to identify them quickly and accurately, making it impossible to quickly locate the wire harness group during maintenance. Utility Model Content

[0004] To achieve the above objectives, this utility model provides the following technical solution: a weather-resistant modified wire harness structure, comprising a wire harness structure, wherein the wire harness structure includes a wire harness tube, and a prompting mechanism is provided at the bottom of the wire harness tube, wherein the prompting mechanism includes a hook and loop fastener, and the hook and loop fastener is bonded to the wire harness tube by a strong adhesive.

[0005] A fluorescent strip is provided below the hook side of the hook and loop fastener, and a hook and loop rough side is provided above the fluorescent strip. The hook and loop rough side is adhered to the hook and loop fastener.

[0006] By adopting the above technical solution, a warning mechanism consisting of a hook and loop fastener, a strong adhesive layer, and a fluorescent strip with a hook and loop texture is installed at the bottom of the cable bundle. The easy installation and removal of the hook and loop fasteners facilitates the replacement and maintenance of the fluorescent strip. The fluorescent strip provides a prominent warning in low-light conditions, helping workers quickly identify the cable bundle structure and improving operational efficiency.

[0007] Furthermore, the fluorescent strips on the multiple wire harness tubes are of different colors, forming a differentiated identifier, and different colors correspond to different wire harness functions.

[0008] By adopting the above technical solution, the fluorescent strips on multiple cable trays are of different colors and correspond to different cable tray functions, forming a differentiated identification. This allows staff to quickly distinguish cable trays with different functions based on color in complex wiring environments, reducing the possibility of misoperation and improving work accuracy and efficiency.

[0009] Furthermore, the cable bundle has multiple bending grooves, and rubber-supported straps are provided between the multiple bending grooves.

[0010] By adopting the above technical solution, multiple bending grooves are opened on the cable bundle tube, and rubber strapping rods are installed between the grooves. The bending grooves guide the bending of the cable bundle tube, allowing the cable bundle structure to bend flexibly in a predetermined direction to adapt to different wiring needs. The rubber strapping rods not only have a certain degree of flexibility and will not hinder bending, but also enhance the strength of the cable bundle tube at the bending points, extending its service life.

[0011] Furthermore, the strapping rods are divided into multiple groups, and each group of strapping rods is further divided into multiple straps, with a first strap and a second strap respectively provided on each group of strapping rods.

[0012] By adopting the above technical solution, the binding rods are divided into multiple groups, with each group equipped with a first binding strap and a second binding strap. This design allows for the binding and fixing of internal wires at multiple locations within the wire harness structure. This ensures that the wires are neatly and stably arranged within the wire harness tube, preventing loosening or displacement of the wires during transportation, installation, or use, and guaranteeing the reliability of electrical connections.

[0013] Furthermore, the top of the wire harness tube is provided with a guide groove, which is used to insert the wire clamp.

[0014] By adopting the above technical solution, a guide groove is provided at the top of the cable bundle for inserting the wire clamp, which facilitates the fixing and guiding of the wires. The wire clamp can firmly fix the wires to the cable bundle structure, preventing the wires from shaking randomly. At the same time, the design of the guide groove makes the installation position of the wire clamp clear, which helps to maintain the neatness and standardization of the wiring.

[0015] Furthermore, the wire harness structure is made of engineering plastic.

[0016] By adopting the above technical solution, the wire harness structure is made of engineering plastic. Engineering plastic has good weather resistance and can resist the effects of harsh environments such as ultraviolet rays, humidity, and high temperature, ensuring that the wire harness structure can be used stably under different environmental conditions. In addition, engineering plastic also has a certain strength and toughness, which can withstand a certain amount of external impact and is easy to process and mold, meeting the design and use requirements of the wire harness structure.

[0017] In summary, the present invention has the following main advantages:

[0018] 1. This utility model solves the technical problem that in confined spaces and under insufficient lighting conditions, multiple wire harnesses are difficult for workers to quickly and accurately identify and locate, thus affecting maintenance efficiency. The invention also incorporates a prompting mechanism, a strong adhesive, a hook and loop fastener, a hook and loop fastener texture, and a fluorescent strip. The strong adhesive is bonded to the hook and loop fastener, and a fluorescent strip with a hook and loop fastener texture is located below the hook and loop fastener. The fluorescent strips on multiple wire harnesses are of different colors, forming a differentiated identification. Different colors correspond to different wire harness functions. This invention solves the technical problem that in confined spaces and under insufficient lighting conditions, multiple wire harnesses are difficult to identify and locate quickly due to low color differentiation, space limitations, and complex arrangement. Moreover, the hook and loop fastener can be used to quickly replace and remove wire harnesses.

[0019] 2. This utility model, by setting up binding rods, a first binding strap, and a second binding strap, allows the bending groove at the bending point of the wire harness structure to guide the wire harness tube to bend in a predetermined direction. At the same time, the rubber binding rods have a certain degree of flexibility and elasticity, and will not hinder the bending of the wire harness tube. The first and second binding straps on each set of binding rods can cooperate with each other to bind and fix the internal wires located at the bending groove, preventing the wires from loosening or shifting at the bending point. This ensures that the wires are neatly and stably arranged within the wire harness structure, improving the reliability and stability of the wire harness structure in complex wiring environments. It is especially suitable for application scenarios that require frequent bending or have high requirements for wire fixation. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;

[0022] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A;

[0023] Figure 4 This utility model Figure 2 A magnified structural diagram at point B in the middle.

[0024] In the diagram: 1. Cable harness structure; 101. Cable harness tube; 102. Bending groove; 103. Guide groove; 104. Strap rod; 105. First strap; 106. Second strap; 2. Reminder mechanism; 201. Strong adhesive; 202. Hook and loop fastener; 203. Hook and loop fastener; 204. Fluorescent strip. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0026] Example 1:

[0027] Weather-resistant modified wire structures, such as Figure 1-4 As shown, it includes a cable harness structure 1, which includes a cable harness tube 101. A prompting mechanism 2 is provided at the bottom of the cable harness tube 101. The prompting mechanism 2 includes a hook and loop fastener 202, which is bonded to the cable harness tube 101 by a strong adhesive 201.

[0028] A fluorescent strip 204 is located below the hook and loop fastener 202, and a hook and loop fastener textured surface 203 is located on top of the fluorescent strip 204. The textured surface 203 is adhered to the hook and loop fastener 202. A guiding mechanism 2 is located at the bottom of the cable management tube 101. The hook and loop fastener 202 is adhered to the cable management tube 101 via a strong adhesive 201, and the textured surface 203 on top of the fluorescent strip 204 is adhered to the hook and loop fastener 202. This design makes the installation and removal of the fluorescent strip 204 extremely convenient. When the fluorescent strip 204 becomes worn, aged, or needs to be changed to a different color to suit a new scene, staff can quickly replace it without the need for complex tools, simply by gently separating the hook and loop fasteners. This greatly saves maintenance time and costs. Furthermore, the fluorescent strip 204 clearly indicates the position of the cable management tube 101 in low light conditions, improving operational efficiency.

[0029] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The fluorescent strips 204 on multiple cable trays 101 are each a different color, forming a differentiated identification. Each color corresponds to a different cable harness function. In complex electrical systems, numerous cable harnesses are intertwined, making it easy for workers to become confused. This design uses different colors to visually distinguish cable harnesses with different functions. Workers can quickly identify the cable harness they need to operate based on the color, effectively avoiding misoperation, reducing the risk of equipment failure due to incorrect cable harness connections, and improving work accuracy and safety.

[0030] Example 2:

[0031] See Figure 1 , Figure 2 , Figure 3 , Figure 4The cable tie 101 has multiple bending grooves 102, and rubber-supported binding rods 104 are installed between the bending grooves 102. The bending grooves 102 and the rubber binding rods 104 between the grooves provide precise guidance for bending the cable tie 101. In actual wiring, it is often necessary to bend the cable tie 101 according to the site conditions. The bending grooves 102 ensure accurate bending direction, allowing the cable tie 101 to be flexibly arranged according to the predetermined path. The rubber binding rods 104 not only enhance the strength of the bending area, preventing the cable tie 101 from breaking at the bend, but also, due to their flexibility, do not hinder the bending action, ensuring the service life of the cable tie 101 and the flexibility of the wiring.

[0032] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The cable tie rods 104 are divided into multiple groups, and each group of cable tie rods 104 is further divided into multiple sets. Each group of cable tie rods 104 is equipped with a first cable tie 105 and a second cable tie 106. This design enables omnidirectional fixation of the wires within the cable tie tube 101. At different positions within the cable tie tube 101, the first cable tie 105 and the second cable tie 106 work together to securely bind the wires to the cable tie rods 104, effectively preventing the wires from moving or shifting within the cable tie tube 101 and ensuring that the wires are arranged neatly and orderly. This helps reduce mutual interference between wires, improves the stability of electrical connections, and reduces the probability of signal transmission problems or electrical faults caused by loose wires.

[0033] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The top of the cable management tube 101 is provided with a guide groove 103 for inserting wire clips. This guide groove 103 provides a standardized solution for fixing and organizing wires. The guide groove 103 clearly defines the installation position of the wire clips, allowing them to be neatly arranged and securely fixed to the cable management tube 101. This not only makes the wiring more aesthetically pleasing and standardized but also facilitates subsequent maintenance and repair. Workers can clearly see the direction and fixing position of each wire, quickly locate and resolve problems, improving work efficiency and wiring quality.

[0034] See Figure 1 , Figure 2 , Figure 3 , Figure 4The wire harness structure 1 is made of engineering plastic, which gives it excellent weather resistance and mechanical properties. Engineering plastic can resist the corrosion of harsh environments such as ultraviolet rays, humidity, high temperature, and low temperature, ensuring that the wire harness structure 1 can be used stably for a long time in various complex environments, and is not prone to aging or deformation. At the same time, engineering plastic has a certain strength and toughness, and can withstand certain external impacts without damage, providing reliable protection for the internal wires. Furthermore, engineering plastic is easy to process and mold, and wire harness structures 1 of various shapes and sizes can be manufactured according to actual needs to meet the requirements of different scenarios.

[0035] The implementation principle of this embodiment is as follows: A prompting mechanism is set at the bottom of the cable harness tube. A strong adhesive is used to firmly bond the hook and loop fastener to the cable harness tube, and then a fluorescent strip with a textured hook and loop fastener is attached to the hook and loop fastener. Utilizing the characteristics of hook and loop fasteners, which allow for quick installation and removal, when the fluorescent strip is damaged, needs to be replaced with a different color to match the new cable harness function markings, or needs cleaning, the operator can easily detach the fluorescent strip from the hook and loop fastener with a gentle force. Afterward, a new fluorescent strip with a textured hook and loop fastener is pressed onto the hook and loop fastener, quickly completing the installation without the need for complicated tools or tedious steps.

[0036] Multiple fluorescent strips of different colors form a differentiated identification, and different colors correspond to different wire harness functions, so that in small and poorly lit environments, staff can quickly and accurately identify different wire harnesses by means of the eye-catching colors and differentiated features of the fluorescent strips.

[0037] Meanwhile, multiple bending grooves are opened on the cable bundle tube, and rubber binding rods are installed between the bending grooves. The binding rods are equipped with a first binding strap and a second binding strap. When the cable bundle structure needs to be bent, the bending grooves guide the cable bundle tube to bend in a predetermined direction. The binding rods and the binding straps on them can bind and fix the internal wires at the bend, ensuring that the wires are neatly and stably arranged and preventing loosening and displacement.

[0038] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A weather-resistant modified wire harness structure, characterized in that: The cable bundle structure (1) includes a cable bundle tube (101), and a prompting mechanism (2) is provided at the bottom of the cable bundle tube (101). The prompting mechanism (2) includes a hook and loop fastener (202), which is bonded to the cable bundle tube (101) by a strong adhesive (201). A fluorescent strip (204) is provided below the hook and loop fastener (202), and a hook and loop fastener (203) is provided on the top of the fluorescent strip (204). The hook and loop fastener (203) is adhered to the hook and loop fastener (202).

2. The weather-resistant modified wire harness structure according to claim 1, characterized in that: The fluorescent strips (204) on the multiple wire harness tubes (101) are of different colors, forming a differentiated identifier, and different colors correspond to different wire harness functions.

3. The weather-resistant modified wire harness structure according to claim 1, characterized in that: The cable bundle (101) has multiple bending grooves (102), and rubber straps (104) are provided between the multiple bending grooves (102).

4. The weather-resistant modified wire structure according to claim 3, characterized in that: The binding rods (104) are divided into multiple groups, and each group of binding rods (104) is further divided into multiple groups. Each group of binding rods (104) is provided with a first binding strap (105) and a second binding strap (106).

5. The weather-resistant modified wire harness structure according to claim 1, characterized in that: The top of the wire harness tube (101) is provided with a guide groove (103), and the guide groove (103) is used to insert the wire clamp.

6. The weather-resistant modified wire harness structure according to claim 1, characterized in that: The wire harness structure (1) is made of engineering plastic.