Waste gas separation device for basic epoxy resin production

Abstract

The utility model relates to the technical field of waste gas separation devices, and discloses a basic epoxy resin production waste gas separation device which comprises a mixing barrel and a waste gas box, one side of the waste gas box is fixedly connected with an air pump, the input end of the air pump is fixedly connected with an exhaust pipe, and the exhaust pipe is arranged in the mixing barrel in a penetrating mode. The output end of the air pump is fixedly connected with an air supply pipe, the air supply pipe is arranged in the waste gas box in a penetrating manner, one side of the waste gas box is fixedly connected with a fan, the input end of the fan is fixedly connected with an air suction pipe, the air suction pipe is arranged in the waste gas box in a penetrating manner, and the output end of the fan is fixedly connected with an exhaust pipe. According to the waste gas treatment device, the first motor drives the rotating column, the rotating column drives the supporting frame and the activated carbon filter in the supporting frame to rotate in the waste gas box, waste gas can make contact with the activated carbon filter in all directions and fully react with a filtering medium, and the problem that the treatment effect is poor due to the fact that the waste gas cannot make contact with and react with the filtering medium fully is solved.

Description

Technical Field

[0001] This utility model relates to the technical field of waste gas separation devices, and in particular to a waste gas separation device for basic epoxy resin production. Background Technology

[0002] In the production of basic epoxy resins, waste gas treatment is a crucial and highly challenging aspect. During the production process, especially in key steps such as mixing, large quantities of waste gases containing various harmful substances, such as benzene compounds and phenols, are generated. These waste gases not only pollute the production workshop environment and endanger the health of operators, but also have a serious negative impact on the surrounding atmospheric environment. With increasingly stringent environmental protection requirements, how to efficiently and thoroughly treat the waste gases generated during the production of basic epoxy resins has become an urgent problem to be solved in the industry. Developing a device that can effectively separate and filter waste gases is of great significance for ensuring the sustainability of production, meeting environmental regulations, and enhancing the company's social image.

[0003] Traditional methods for treating waste gas from basic epoxy resin production mainly rely on simple ventilation and filtration devices. Ventilation typically involves using large exhaust fans to extract waste gas from the production equipment and then directly discharge it to the outside. Filtration devices generally use filter screens or other filter media that are fixedly installed in pipes. When the waste gas passes through these filter media, some impurities and harmful substances are adsorbed.

[0004] However, existing technologies suffer from poor waste gas treatment performance. Traditional fixed filtration devices, due to their stationary filter media, allow waste gas to only come into contact with a portion of the filter surface as it passes through, failing to fully interact and react with the filter media. This results in incomplete filtration and adsorption of impurities and harmful substances in the waste gas. In particular, the waste gas generated during the basic epoxy resin mixing process is complex, containing various fine particles and chemical substances, leading to a large amount of insufficiently treated waste gas being emitted into the environment, causing serious pollution. Therefore, a waste gas separation device for basic epoxy resin production is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a basic epoxy resin production waste gas separation device, which aims to improve the problem in the prior art that the waste gas can only contact a part of the filter screen surface when passing through, and cannot fully contact and react with the filter medium, resulting in poor treatment effect.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A waste gas separation device for basic epoxy resin production includes a mixing tank and a waste gas box. An air pump is fixedly connected to one side of the waste gas box. An air extraction pipe is fixedly connected to the input end of the air pump and passes through the inside of the mixing tank. An air delivery pipe is fixedly connected to the output end of the air pump and passes through the inside of the waste gas box. A fan is fixedly connected to one side of the waste gas box. An air intake pipe is fixedly connected to the input end of the fan and passes through the inside of the waste gas box. An exhaust pipe is fixedly connected to the output end of the fan. A filter assembly is installed inside the waste gas box. A mixing assembly is installed inside the mixing tank.

[0008] The filtration assembly includes a rotating column, a support frame, and an activated carbon filter. The rotating column is rotatably connected inside the exhaust gas chamber. One side of the support frame is fixedly connected to one end of the rotating column. The activated carbon filter is disposed inside the support frame. A motor is fixedly connected to the other side of the exhaust gas chamber, and the output end of the motor is connected to the rotating column.

[0009] As a further description of the above technical solution:

[0010] The mixing assembly includes a stirring rod and a stirring blade. The stirring rod is rotatably connected inside the mixing tank, and one side of the stirring blade is fixedly connected to the outer wall of the stirring rod.

[0011] As a further description of the above technical solution:

[0012] A second motor is fixedly connected to the bottom of the mixing tank, and the output end of the second motor is connected to the stirring rod.

[0013] As a further description of the above technical solution:

[0014] A scraper is fixedly connected to the outer wall of the stirring rod, and a scraper is fixedly connected to the outer wall of the stirring rod.

[0015] As a further description of the above technical solution:

[0016] The mixing tank has a discharge port inside, and one side of scraper one and scraper two are in contact with the inner wall of the mixing tank.

[0017] As a further description of the above technical solution:

[0018] A feeding frame is fixedly connected to the outer wall of the mixing tank, and a sealing cover is slidably connected inside the feeding frame, the sealing cover being fitted into the discharge port.

[0019] As a further description of the above technical solution:

[0020] An electric push rod is fixedly connected to one side of the feeding frame, and the output end of the electric push rod is connected to the sealing cover. A slide rail is fixedly connected to the top of the feeding frame.

[0021] As a further description of the above technical solution:

[0022] A support rod is fixedly connected to the top of the sealing cover, and a pulley is rotatably connected to the outer wall of the support rod. The pulley is slidably connected inside the slide rail.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, a motor drives a rotating column, which in turn drives the support frame and the activated carbon filter inside to rotate within the waste gas chamber. This allows the waste gas to come into full contact with the activated carbon filter and react fully with the filter medium. This solves the problem that when the waste gas passes through, it can only come into contact with a portion of the filter screen surface and cannot fully contact and react with the filter medium, resulting in poor treatment effect. This improves the practicality of the waste gas separation device.

[0025] 2. In this utility model, the stirring rod and the scrapers on its outer wall, driven by the second motor, are rotated to stir and scrape the epoxy resin in the mixing tank. After mixing, the electric push rod moves the sealing cover to open the discharge port. The first and second scrapers rotate to push the mixed epoxy resin out of the mixing tank and into the feeding frame. This achieves the effect of effectively mixing and feeding the epoxy resin evenly, solving the problems of insufficient mixing and unsmooth feeding that delay production in traditional production, thereby improving the production efficiency of epoxy resin. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a basic epoxy resin production waste gas separation device proposed in this utility model.

[0027] Figure 2 This is a schematic diagram of the fan structure of a basic epoxy resin production waste gas separation device proposed in this utility model.

[0028] Figure 3 This is a schematic diagram of the internal structure of the waste gas box of a basic epoxy resin production waste gas separation device proposed in this utility model.

[0029] Figure 4 This is a schematic diagram of the internal structure of the mixing tank of a basic epoxy resin production waste gas separation device proposed in this utility model.

[0030] Figure 5 This is a schematic diagram of the internal structure of the feeding frame of a basic epoxy resin production waste gas separation device proposed in this utility model.

[0031] Legend:

[0032] 1. Mixing tank; 2. Waste gas box; 3. Air pump; 4. Extraction pipe; 5. Air supply pipe; 6. Exhaust pipe; 7. Intake pipe; 8. Fan; 9. Motor 1; 10. Rotating column; 11. Support frame; 12. Activated carbon filter; 13. Motor 2; 14. Stirring rod; 15. Scraper 1; 16. Scraper 2; 17. Stirring blade; 18. Discharge port; 19. Feeding frame; 20. Electric push rod; 21. Sealing cover; 22. Slide rail; 23. Support rod; 24. Pulley. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figures 1-3 This utility model provides an embodiment of a waste gas separation device for basic epoxy resin production, comprising a mixing tank 1 and a waste gas box 2. An air pump 3 is fixedly connected to one side of the waste gas box 2 to extract the waste gas generated in the mixing tank 1 and introduce it into the waste gas box 2 for treatment. The main task of the waste gas box 2 is to further purify the waste gas extracted from the mixing tank 1 through the extraction pipe 4. The input end of the air pump 3 is fixedly connected to the extraction pipe 4, which passes through the inside of the mixing tank 1. The output end of the air pump 3 is fixedly connected to the air delivery pipe 5, which passes through the inside of the waste gas box 2. A fan 8 is fixedly connected to one side of the waste gas box 2. The input end of the fan 8 is fixedly connected to the suction pipe 7, which passes through the inside of the waste gas box 2. The output end of the fan 8 is fixedly connected to the exhaust pipe 6. The fan 8 extracts the filtered air from the waste gas box 2 and discharges it into the external environment through the exhaust pipe 6. A filter assembly is provided inside the waste gas box 2, and a mixing assembly is provided inside the mixing tank 1.

[0035] The filtration assembly includes a rotating column 10, a support frame 11, and an activated carbon filter 12. The rotating column 10 is rotatably connected inside the exhaust gas chamber 2. One side of the support frame 11 is fixedly connected to one end of the rotating column 10. The activated carbon filter 12 is installed inside the support frame 11 and is used to adsorb harmful substances in the exhaust gas. A motor 9 is fixedly connected to the other side of the exhaust gas chamber 2. The output end of the motor 9 is connected to the rotating column 10. The rotating column 10 is driven to rotate by the motor 9. During the rotation, the activated carbon filter 12 inside the support frame 11 can continuously contact the exhaust gas and adsorb harmful substances and odors in the exhaust gas, ensuring that the exhaust gas is effectively purified.

[0036] Specifically, when using this epoxy resin production waste gas separation device, the epoxy resin raw material is first placed into the mixing tank 1 for uniform mixing. During this process, the air pump 3 is started, which drives the suction pipe 4 at the input end to quickly extract the waste gas generated inside the mixing tank 1. The waste gas is introduced into the waste gas box 2 for treatment by the action of the air pump 3. After the waste gas enters the waste gas box 2, the output end of the motor 9 drives the rotating column 10 to rotate. The rotating column 10 is connected to the support frame 11 at one end, causing the support frame 11 to rotate inside the waste gas box 2. An activated carbon filter 12 is installed inside the support frame 11. Under the rotation of the support frame 11, this filter continuously contacts the waste gas, exerting the adsorption effect of activated carbon to effectively remove impurities, odors and harmful substances in the waste gas. The treated air is then extracted through the suction pipe 7 and finally discharged into the external environment through the exhaust pipe 6, thereby achieving the separation and emission of waste gas.

[0037] Reference Figure 1 , Figure 4 and Figure 5 The mixing assembly includes a stirring rod 14 and a stirring blade 17. The stirring rod 14 is rotatably connected inside the mixing tank 1, and one side of the stirring blade 17 is fixedly connected to the outer wall of the stirring rod 14. The stirring rod 14 is driven to rotate by a motor 13, thereby driving the stirring blade 17 to quickly stir the mixture and ensure thorough mixing of the epoxy resin raw materials. The bottom of the mixing tank 1 is fixedly connected to the motor 13, and the output end of the motor 13 is connected to the stirring rod 14. A scraper 15 and a scraper 16 are fixedly connected to the outer wall of the stirring rod 14. A discharge port 18 is provided inside the mixing tank 1 to facilitate the discharge of the processed material after mixing. One side of both scraper 15 and scraper 16 is connected to the mixing tank 1. The inner walls are in contact, which can effectively clean the adhering substances on the inner wall of the mixing tank 1, prevent material residue, and thus improve the mixing efficiency. A feeding frame 19 is fixedly connected to the outer wall of the mixing tank 1. A sealing cover 21 is slidably connected inside the feeding frame 19. The sealing cover 21 fits into the discharge port 18. The sealing cover 21 ensures that no leakage occurs when the material is mixed by fitting into the discharge port 18. An electric push rod 20 is fixedly connected to one side of the feeding frame 19. The output end of the electric push rod 20 is connected to the sealing cover 21. A slide rail 22 is fixedly connected to the top of the feeding frame 19. A support rod 23 is fixedly connected to the top of the sealing cover 21. A pulley 24 is rotatably connected to the outer wall of the support rod 23. The pulley 24 is slidably connected inside the slide rail 22.

[0038] Specifically, during the mixing of epoxy resin, motor 13 drives the stirring rod 14 to rotate via its output end. Simultaneously, the stirring rod 14 is connected to scrapers 15 and 16 on the outer wall. During rotation, scrapers 15 and 16 rub and scrape against the inner wall of the mixing tank 1, ensuring uniform distribution of the epoxy resin raw materials within the mixing tank 1 and preventing localized accumulation and incomplete mixing. The scraper design not only ensures material uniformity but also reduces residue, ensuring ideal results with each mixing operation. After mixing, the mixture is conveyed by the electric push rod 20... The outlet drives the sealing cover 21 to slide, and the sealing cover 21 connects with the discharge port 18 of the feeding frame 19. During the sliding process, the sealing cover 21, through cooperation with the slide rail 22, drives the pulley 24 on the outer wall to slide along the slide rail 22, so that the sealing cover 21 can be smoothly disengaged from the discharge port 18 of the mixing tank 1. When the sealing cover 21 is disengaged, the rotation of scraper 15 and scraper 26 pushes the uniformly mixed epoxy resin out of the mixing tank 1 and into the feeding frame 19 for collection, ensuring smooth feeding and effective collection of epoxy resin, reducing material waste and improving production efficiency.

[0039] Working Principle: When using this epoxy resin production waste gas separation device, the epoxy resin is first placed into the mixing tank 1 for uniform mixing. During this process, the air pump 3 is started, which drives the suction pipe 4 at the input end to extract the waste gas generated inside the mixing tank 1. At the same time, the air supply pipe 5 sends the waste gas into the waste gas box 2. At this time, the output end of motor 9 drives the rotating column 10 to rotate, which drives the support frame 11 at one end to rotate, causing the activated carbon filter 12 inside the support frame 11 to rotate inside the waste gas box 2, thereby filtering and adsorbing impurities in the waste gas inside the waste gas box 2. Subsequently, the blower 8 drives the suction pipe 7 to extract the filtered gas inside the waste gas box 2 and discharge it through the exhaust pipe 6 at the output end of the blower 8, thereby achieving the effect of effectively separating and filtering the waste gas. When mixing the epoxy resin, the output end of motor 13... The stirring rod 14 and the scraper 15 on its outer wall rotate inside the mixing tank 1. At the same time, the stirring rod 14 also drives the scraper 15 and scraper 16 on the outer wall to rotate, so that the scraper 15 and scraper 16 scrape the inner wall of the mixing tank 1, thereby uniformly mixing the epoxy resin inside the mixing tank 1. After mixing, the sealing cover 21 can be slid inside the discharge frame 19 by the output end of the electric push rod 20. The sealing cover 21 drives the top slide rail 22 to move, and the slide rail 22 drives the pulley 24 on the outer wall to slide in the slide rail 22, thereby causing the sealing cover 21 to detach from the discharge port 18 inside the mixing tank 1. At this time, the rotation of the scraper 15 and scraper 16 pushes the mixed epoxy resin out of the mixing tank 1 and into the discharge frame 19 for collection, thereby achieving the effect of effectively mixing and discharging the epoxy resin.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste gas separation device for basic epoxy resin production, comprising a mixing tank (1) and a waste gas box (2), characterized in that: A gas pump (3) is fixedly connected to one side of the exhaust gas box (2). A suction pipe (4) is fixedly connected to the input end of the gas pump (3). The suction pipe (4) passes through the inside of the mixing tank (1). A gas delivery pipe (5) is fixedly connected to the output end of the gas pump (3). The gas delivery pipe (5) passes through the inside of the exhaust gas box (2). A fan (8) is fixedly connected to one side of the exhaust gas box (2). A suction pipe (7) is fixedly connected to the input end of the fan (8). The suction pipe (7) passes through the inside of the exhaust gas box (2). An exhaust pipe (6) is fixedly connected to the output end of the fan (8). A filter assembly is installed inside the exhaust gas box (2). A mixing assembly is installed inside the mixing tank (1). The filter assembly includes a rotating column (10), a support frame (11), and an activated carbon filter (12). The rotating column (10) is rotatably connected inside the exhaust gas box (2). One side of the support frame (11) is fixedly connected to one end of the rotating column (10). The activated carbon filter (12) is set inside the support frame (11). A motor (9) is fixedly connected to the other side of the exhaust gas box (2). The output end of the motor (9) is connected to the rotating column (10).

2. The waste gas separation device for basic epoxy resin production according to claim 1, characterized in that: The mixing assembly includes a stirring rod (14) and a stirring blade (17). The stirring rod (14) is rotatably connected inside the mixing tank (1), and one side of the stirring blade (17) is fixedly connected to the outer wall of the stirring rod (14).

3. The waste gas separation device for basic epoxy resin production according to claim 2, characterized in that: The bottom of the mixing tank (1) is fixedly connected to a motor (13), and the output end of the motor (13) is connected to the stirring rod (14).

4. The waste gas separation device for basic epoxy resin production according to claim 3, characterized in that: The outer wall of the stirring rod (14) is fixedly connected to a scraper (15), and the outer wall of the stirring rod (14) is fixedly connected to a scraper (16).

5. The waste gas separation device for basic epoxy resin production according to claim 4, characterized in that: The mixing tank (1) has a discharge port (18) inside, and one side of the scraper (15) and the scraper (16) are in contact with the inner wall of the mixing tank (1).

6. The waste gas separation device for basic epoxy resin production according to claim 5, characterized in that: The mixing tank (1) is fixedly connected to the outer wall of the feeding frame (19), and the feeding frame (19) is slidably connected to the inside of the sealing cover (21), which is fitted into the discharge port (18).

7. The waste gas separation device for basic epoxy resin production according to claim 6, characterized in that: An electric push rod (20) is fixedly connected to one side of the feeding frame (19), and the output end of the electric push rod (20) is connected to the sealing cover (21). A slide rail (22) is fixedly connected to the top of the feeding frame (19).

8. The waste gas separation device for basic epoxy resin production according to claim 7, characterized in that: The top of the sealing cover (21) is fixedly connected to a support rod (23), and a pulley (24) is rotatably connected to the outer wall of the support rod (23). The pulley (24) is slidably connected inside the slide rail (22).

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