Stirring device
By designing a bidirectional stirring device, the problem of co-current caused by unidirectional stirring was solved, achieving uniform mixing of raw materials and improving mixing efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2026-04-03
AI Technical Summary
Existing mixing devices are prone to co-current phenomena during unidirectional mixing, which reduces mixing efficiency and affects feed processing quality.
A mixing device comprising a tank structure, a stirring mechanism, and a bulking mechanism was designed. It adopts a bidirectional stirring method, in which the stirring paddle is driven by first and second drive motors to rotate in both directions, thereby achieving uniform mixing of raw materials.
It significantly improves mixing efficiency, ensures the uniformity of raw materials, reduces variability and waste, and guarantees the quality and consistency of feed.
Smart Images

Figure CN224071725U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment technology, specifically a mixing device. Background Technology
[0002] Mixing equipment is a commonly used type of mechanical equipment in industrial production, mainly used to mix different substances evenly to meet the needs of reaction, processing, and manufacturing. Mixing devices are also needed in feed production and processing. Among them, the "mixing device" disclosed in publication number "CN218688616U" has solved the technical drawback of not being able to change the mixing force by adjusting the tilt angle. However, in actual use, similar mixing devices still have many defects. For example, the overall structure is relatively simple, and in use, the raw materials are mostly mixed in a unidirectional manner. When the raw materials are mixed in a unidirectional manner, there will be a downstream flow. When the raw materials are downstream, the mixing speed will be reduced, thus affecting the mixing efficiency of the device in feed processing. To this end, we have designed a mixing device to solve the above problems. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides a stirring device that solves the problem that unidirectional stirring causes co-current flow between raw materials, resulting in reduced mixing efficiency during feed processing.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a stirring device, including a tank structure and a stirring mechanism assembled at the center of the top of the tank structure, and a material dispersing mechanism assembled on one side of the top of the tank structure. The tank structure includes a stirring tank, an observation window is fixedly installed on the front of the stirring tank, a top plate is fixedly installed on the top of the stirring tank, a maintenance pipe is fixedly installed on the other side of the top of the top plate, a discharge pipe is fixedly installed on the lower side of one side of the stirring tank, and a control valve is fixedly installed inside the discharge pipe.
[0005] The stirring mechanism includes a mounting base, a sleeve rotatably mounted inside the mounting base, a first transmission gear fixedly mounted on the top of the sleeve, a transmission rod rotatably mounted inside the sleeve, a second transmission gear fixedly mounted on the top of the transmission rod, a rotating rod fixedly mounted on the bottom of the transmission rod, and a stirring paddle fixedly mounted on the outer walls of both the sleeve and the rotating rod. A first drive motor and a second drive motor are fixedly mounted on the front and rear sides of the mounting base, respectively, and drive gears are fixedly mounted on the output ends of both the first drive motor and the second drive motor.
[0006] The bulk material handling mechanism includes a bulk material motor, a bulk material wheel is fixedly installed at the output end of the bulk material motor, and two sets of feed pipes are fixedly installed on one side of the bulk material motor.
[0007] Preferably, multiple sets of protruding rods are fixedly installed on the top of the bulk material wheel.
[0008] Preferably, a rotating disk is fixedly installed between the first transmission gear and the second transmission gear.
[0009] Preferably, a protective cover is fixedly installed at the center of the top of the top plate, and the protective cover has heat dissipation holes on both the front and back.
[0010] Preferably, a closing cover is fixedly installed on the top of the inspection pipe, and two sets of operating levers are fixedly installed on the top of the closing cover.
[0011] Preferably, a base plate is fixedly installed at the bottom of the mixing tank, and multiple sets of fixing plates are fixedly installed on the outer wall of the base plate.
[0012] This invention provides a stirring device. Compared with the prior art, it has the following advantages:
[0013] This mixing device, through the cooperation between the mixing tank and the mixing paddle, can store and mix raw materials. With the help of the first and second drive motors, the raw materials inside the mixing tank can be mixed in both directions. Through bidirectional mixing, raw materials of different types, sizes and shapes can be mixed evenly in a short time, which significantly improves the mixing efficiency during feed production. Moreover, the bidirectional mixing technology can ensure the uniformity of raw material mixing, reduce product variability and waste, thereby ensuring the quality and consistency of feed. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a side view of the present invention.
[0016] Figure 3 This is a cross-sectional structural diagram of the present invention;
[0017] Figure 4 This is a schematic diagram of a partial cross-sectional structure of the sleeve of this utility model;
[0018] Figure 5 This is a schematic diagram of the bulk material wheel structure of this utility model;
[0019] In the diagram: 1. Tank structure; 101. Mixing tank; 102. Bottom plate; 103. Fixing plate; 104. Discharge pipe; 105. Control valve; 106. Observation window; 107. Top plate; 108. Inspection pipe; 109. Closing cover; 1010. Operating lever; 2. Mixing mechanism; 201. Mounting base; 202. First drive motor; 203. Second drive motor; 204. Drive gear; 205. Protective cover; 206. Heat dissipation hole; 3. Material dispersing mechanism; 301. Material dispersing motor; 302. Feed pipe; 303. Material dispersing wheel; 304. Protruding rod; 4. Sleeve; 401. First transmission gear; 402. Transmission rod; 403. Second transmission gear; 404. Rotary disk; 405. Rotating rod; 406. Mixing paddle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-5 This utility model provides a technical solution: a stirring device, including a tank structure 1 and a stirring mechanism 2 assembled at the center of the top of the tank structure 1, and a material dispersing mechanism 3 assembled on one side of the top of the tank structure 1. The tank structure 1 includes a stirring tank 101, an observation window 106 fixedly installed on the front of the stirring tank 101, a top plate 107 fixedly installed on the top of the stirring tank 101, a maintenance pipe 108 fixedly installed on the other side of the top of the top plate 107, a discharge pipe 104 fixedly installed on the lower side of one side of the stirring tank 101, and a control valve 105 fixedly installed inside the discharge pipe 104. The stirring mechanism 2 includes a mounting base 201, a sleeve 4 rotatably installed inside the mounting base 201, and a fixed top of the sleeve 4. The sleeve 4 is equipped with a first transmission gear 401. A transmission rod 402 is rotatably installed inside the sleeve 4. A second transmission gear 403 is fixedly installed on the top of the transmission rod 402. A rotating rod 405 is fixedly installed on the bottom of the transmission rod 402. A stirring paddle 406 is fixedly installed on the outer walls of both the sleeve 4 and the rotating rod 405. A first drive motor 202 and a second drive motor 203 are fixedly installed on the front and rear sides of the mounting base 201, respectively. A drive gear 204 is fixedly installed on the output ends of both the first drive motor 202 and the second drive motor 203. The material dispersing mechanism 3 includes a material dispersing motor 301. A material dispersing wheel 303 is fixedly installed on the output end of the material dispersing motor 301. Two sets of feed pipes 302 are fixedly installed on one side of the material dispersing motor 301.
[0022] Based on the above structural configuration, the mixing device consists of a tank body 1, a mixing mechanism 2, and a dispersing mechanism 3. The tank body 1 serves as a raw material storage mechanism, the mixing mechanism 2 is a mixing and blending mechanism for the raw materials, enabling bidirectional mixing of the materials, and the dispersing mechanism 3 is the feeding mechanism for the device, dispersing the raw materials entering the device to facilitate mixing. Specifically, during operation, the mixing tank 101 stores the raw materials, the top plate 107 seals the top of the mixing tank 101, and two sets of feed pipes 302 are fixedly installed on the top plate 107. On one side, the feed pipe 302 is connected to an external raw material pipeline, facilitating the entry of production raw materials into the mixing tank 101. The material dispersing motor 301 drives the material dispersing wheel 303 to disperse the raw materials in the feed pipe 302 by centrifugation, thus ensuring that the raw materials enter the mixing tank 101 evenly. The mounting base 201 is fixedly installed at the center of the top of the top plate 107. The sleeve 4 is rotatably installed inside the mounting base 201, and a transmission rod 402 is rotatably installed inside the sleeve 4. A rotating rod 405 with the same diameter as the sleeve 4 is fixedly installed at the bottom of the transmission rod 402. The outer walls of both the sleeve 4 and the rotating rod 405 are fixed. Multiple sets of stirring paddles 406 are fixedly installed. A first transmission gear 401 is fixedly installed on the top of the sleeve 4. A second transmission gear 403 is fixedly installed on the top of the transmission rod 402 extending out of the sleeve 4. The first drive motor 202 can drive the first transmission gear 401, the sleeve 4, and the stirring paddles 406 on its outer wall to rotate clockwise through the drive gear 204. The second drive motor 203 can drive the second transmission gear 403, the transmission rod 402, the rotating rod 405, and the stirring paddles 406 on its outer wall to rotate counterclockwise through the drive gear 204. This achieves the function of bidirectional stirring of the raw materials inside the stirring tank 101. The mixing device can uniformly mix raw materials of different types, sizes and shapes in a short time, significantly improving the mixing efficiency and ensuring the uniformity of the raw material mixture, reducing the variability and waste of raw materials, thereby ensuring the quality and consistency of the final product. The observation window 106 allows the staff to observe and understand the inside of the device during operation, and the maintenance pipe 108 facilitates the staff to maintain and clean the inside of the device later. The discharge pipe 104 can discharge the raw materials after the mixing is completed, so that the device can mix subsequent raw materials. The control valve 105 can control the opening and closing of the discharge pipe 104.
[0023] Furthermore, multiple sets of protruding rods 304 are fixedly installed on the top of the material distribution wheel 303. The protruding rods 304 increase the friction on the top of the material distribution wheel 303, thereby improving the uniformity and stability of the material distribution wheel 303 when dispersing raw materials.
[0024] Furthermore, a rotating disk 404 is fixedly installed between the first transmission gear 401 and the second transmission gear 403. The rotating disk 404 can provide rotational support for the first transmission gear 401 and the second transmission gear 403, ensuring the stability of the first transmission gear 401 and the second transmission gear 403 during operation.
[0025] Furthermore, a protective cover 205 is fixedly installed at the center of the top of the top plate 107. Both the front and back of the protective cover 205 are provided with heat dissipation holes 206. The protective cover 205 can shield and protect the mixing mechanism 2 from the outside during operation, increasing the safety of the mixing mechanism 2 during operation, while the heat dissipation holes 206 can ventilate and dissipate heat inside the protective cover 205.
[0026] Furthermore, a closing cover 109 is fixedly installed on the top of the inspection pipe 108, and two sets of operating levers 1010 are fixedly installed on the top of the closing cover 109. The closing cover 109 can close and seal the top of the inspection pipe 108 when it is not in use, and the operating levers 1010 facilitate the operation of the closing cover 109 by the staff.
[0027] Furthermore, a base plate 102 is fixedly installed at the bottom of the mixing tank 101, and multiple sets of fixing plates 103 are fixedly installed on the outer wall of the base plate 102. The base plate 102 can support the bottom of the mixing tank 101, and the fixing plates 103 can be fixed to the base plate 102 with bolts to ensure the stability of the device during operation.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stirring device, characterized by: The utility model provides a kind of stirring mechanism (2) and the assembly in the central position of the tank mechanism (1) top, and the assembly in the side of the tank mechanism (1) top bulk material mechanism (3), the tank mechanism (1) includes stirring tank (101), the front of the stirring tank (101) is fixedly installed with observation window (106), the top of the stirring tank (101) is fixedly installed with top plate (107), the other side of the top plate (107) top is fixedly installed with overhaul pipe (108), the lower side of the stirring tank (101) is fixedly installed with discharge pipe (104), the inside of the discharge pipe (104) is fixedly installed with control valve (105); The stirring mechanism (2) includes a mounting seat (201), a sleeve (4) is rotatably installed inside the mounting seat (201), a first transmission gear (401) is fixedly installed on the top of the sleeve (4), a transmission rod (402) is rotatably installed inside the sleeve (4), a second transmission gear (403) is fixedly installed on the top of the transmission rod (402), a rotating rod (405) is fixedly installed on the bottom of the transmission rod (402), stirring paddles (406) are fixedly installed on the outer walls of the sleeve (4) and the rotating rod (405), a first drive motor (202) and a second drive motor (203) are fixedly installed on the front side and the back side of the mounting seat (201), respectively, drive gears (204) are fixedly installed on the output ends of the first drive motor (202) and the second drive motor (203). The bulk material mechanism (3) includes a bulk material motor (301), a bulk material wheel (303) is fixedly installed on the output end of the bulk material motor (301), two groups of feeding pipes (302) are fixedly installed on one side of the bulk material motor (301).
2. A stirring device according to claim 1, characterized in that A plurality of protruding rods (304) are fixedly installed on the top of the bulk material wheel (303).
3. A stirring device according to claim 1, characterized in that: A rotating disc (404) is fixedly installed between the first transmission gear (401) and the second transmission gear (403).
4. A stirring device according to claim 1, characterized in that: A protective cover (205) is fixedly installed on the top of the central position of the top plate (107), heat dissipation holes (206) are arranged on the front and back of the protective cover (205).
5. A stirring device according to claim 1, characterized in that: A closure cover (109) is fixedly installed on the top of the overhaul pipe (108), two groups of operating rods (1010) are fixedly installed on the top of the closure cover (109).
6. A stirring device according to claim 1, characterized in that: A bottom plate (102) is fixedly installed on the bottom of the stirring tank (101), a plurality of fixed plates (103) are fixedly installed on the outer wall of the bottom plate (102).