Reaction kettle for low-temperature efficient modification of environment-friendly recycled plastic

By introducing a purification mechanism and a stirring system into the low-temperature modification reactor for recycled plastics, the problem of unfriendly exhaust gas treatment was solved, and efficient stirring and status monitoring were achieved, thus improving environmental protection and production efficiency.

CN224071968UActive Publication Date: 2026-04-03MISSION RECYCO NEW MATERIAL(JIANGSU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing low-temperature modification reactors for recycled plastics lack adequate environmental protection measures for exhaust gas treatment, leading to pollution problems in the production environment.

Method used

A purification mechanism was designed, including a cooling coil, an activated carbon filter, and an exhaust fan, for rapid treatment of the reactor exhaust gas. Combined with a stirring system and a viewing panel design, it enables efficient stirring and status monitoring.

Benefits of technology

It achieves environmentally friendly treatment of reactor exhaust gas, improves stirring efficiency, and enables real-time monitoring of reaction status, thereby reducing environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic modification, and discloses an environment-friendly reaction kettle for low-temperature efficient modification of recycled plastics, which comprises a kettle body, a top cover is fixedly mounted at the top end of the kettle body, and an air outlet pipe is fixed on the right side of the top end of the top cover. In the using process of the environment-friendly reaction kettle for low-temperature efficient modification of the regenerated plastic, tail gas generated in the kettle body can be directly led out through a gas outlet pipe and a connecting pipe, some tail gas with heat enters a cooling coil pipe and then passes through a cold wall pipe of the cooling coil pipe which is arranged in a disc shape, auxiliary cooling can be conducted on the tail gas, and therefore the tail gas can be recycled. Meanwhile, an air blower is started to blow and dissipate heat of a cooling coil, the cooling efficiency is improved, after cooled tail gas enters the machine shell, harmful substances in the tail gas can be purified and filtered in an auxiliary mode through two sets of activated carbon filter elements, pollutants in the tail gas are reduced, and more environment friendliness is achieved; the problem that environment-friendly treatment on the tail gas of the reaction kettle is inconvenient is solved.
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Description

Technical Field

[0001] This utility model relates to the field of plastic modification technology, specifically to an environmentally friendly, low-temperature, high-efficiency reaction vessel for modifying recycled plastics. Background Technology

[0002] Recycled plastics are plastic raw materials obtained by physically or chemically processing waste plastics. In the process of processing recycled plastics, in order to improve and enhance some properties of recycled plastics and make them valuable new materials, some modification treatments are carried out on recycled plastics. In the process of plastic modification, a reaction vessel for low-temperature modification of recycled plastics is required.

[0003] However, in actual use, the reactors used for low-temperature modification of recycled plastics generally treat some harmful exhaust gases generated during the plastic modification process simply and then discharge them directly. The internal treatment measures for harmful substances are insufficient, which can easily cause air pollution in the production environment, which is not conducive to environmental protection and makes it difficult to carry out environmentally friendly treatment of the reactor exhaust gases.

[0004] Now, a novel environmentally friendly reactor for low-temperature, high-efficiency modification of recycled plastics is proposed to address the above-mentioned shortcomings. Utility Model Content

[0005] The purpose of this invention is to provide an environmentally friendly low-temperature and high-efficiency reaction vessel for modifying recycled plastics, so as to solve the problem mentioned in the background art of the inconvenience of environmentally friendly treatment of the tail gas of the reaction vessel.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly low-temperature high-efficiency modification reactor for recycled plastics, comprising a reactor body, a top cover fixedly installed on the top of the reactor body, and an exhaust pipe fixedly installed on the right side of the top of the top cover, and a purification mechanism for rapidly treating the exhaust gas of the reactor body is provided on the right side of the reactor body.

[0007] The purification mechanism includes a connecting pipe, a blower, a mounting frame, a cooling coil, a housing, slots, an activated carbon filter, and an exhaust fan. The housing is fixedly mounted on the right side of the vessel body, and the mounting frame is fixedly mounted on the top of the housing. The cooling coil is fixedly mounted inside the mounting frame, and the blower is fixedly mounted on the left side of the mounting frame. Slots are respectively opened at the top and bottom of the front end of the housing, and activated carbon filter elements are inserted into the slots. An exhaust fan is fixedly mounted inside the bottom end of the housing, and a connecting pipe is fixedly mounted on the top of the exhaust pipe.

[0008] As a further technical solution of this utility model, the top and bottom ends of the cooling coil pass through the interior of the top and bottom ends of the mounting frame, respectively. The right side of the connecting pipe is fixedly connected to the top end of the cooling coil, and the bottom end of the cooling coil is fixedly connected to the top end of the housing.

[0009] As a further technical solution of this utility model, ventilation openings are respectively provided inside the two sides of the mounting frame, and the blower is connected to the interior of the mounting frame.

[0010] As a further technical solution of this utility model, a top seat is fixed to the top of the top cover, and a reducer is fixed to the top of the top seat. A drive motor is fixed to the top of the reducer. A main stirring shaft is vertically arranged in the middle of the interior of the vessel body, and auxiliary stirring shafts are respectively arranged on both sides of the main stirring shaft. The top of the main stirring shaft passes through the interior of the top of the top cover and the top of the top seat. The tops of the two sets of auxiliary stirring shafts pass through the interior of the top of the top cover and are movably connected to the top of the interior of the top seat. A gear one is fixed to the top of the auxiliary stirring shaft, a gear three is fixed to the top of the main stirring shaft, and a gear two is movably installed on both sides of the interior of the top seat.

[0011] As a further technical solution of this utility model, the output shaft of the drive motor is fixedly connected to the input shaft of the reducer, the output shaft of the reducer is fixedly connected to the top end of the main stirring shaft, the gear three is meshed with the gear two, and the gear two is meshed with the gear one.

[0012] As a further technical solution of this utility model, the auxiliary stirring shaft is symmetrically arranged about the vertical center line of the main stirring shaft.

[0013] As a further technical solution of this utility model, a fixing tube is welded and fixed to the rear end of the top of the top cover, and a fixing ring is welded and fixed to the top end of the fixing tube. An installation ring is installed and fixed to the top end of the fixing ring, and a viewing plate is fixed inside the installation ring.

[0014] As a further technical solution of this utility model, a heating sleeve is installed on the outside of the kettle body, and support legs are fixed at the four corners of the bottom of the heating sleeve. A discharge pipe is fixed at the bottom of the kettle body, and a feeding port is fixed on the left side of the top of the top cover.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the environmentally friendly low-temperature high-efficiency modification reactor for recycled plastics not only facilitates the environmentally friendly treatment of reactor exhaust gas and the efficient stirring and mixing of plastic materials and additives inside the reactor, but also facilitates the inspection of the reaction state of materials inside the reactor.

[0016] (1) By setting up a vessel body, top cover, gas outlet pipe, connecting pipe, blower, mounting frame, cooling coil, housing, slot, activated carbon filter element and exhaust fan, the exhaust gas generated inside the vessel body during the use of the reactor can be directly discharged to the outside through the gas outlet pipe and connecting pipe. Some exhaust gas with heat enters the interior of the cooling coil and is cooled by the cold wall tube of the cooling coil arranged in a disc shape. At the same time, the blower is turned on to blow air and dissipate heat from the cooling coil, improving the cooling efficiency. After the cooled exhaust gas enters the interior of the housing, it is filtered by two sets of activated carbon filter elements to purify and filter harmful substances in the exhaust gas, reducing pollutants inside the exhaust gas and making it more environmentally friendly.

[0017] (2) By setting up a vessel body, top seat, reducer, drive motor, auxiliary stirring shaft, main stirring shaft, gear one, gear two and gear three, during the use of the reactor, in the process of stirring and mixing the internal materials, the drive motor can be started by controlling the reducer to drive the main stirring shaft to rotate. At the same time as the main stirring shaft rotates, gear three, two sets of gear two and two sets of gear one can drive two sets of auxiliary stirring shafts to rotate. Multi-position stirring can efficiently stir and mix plastic materials and additives inside the reactor.

[0018] (3) By setting a top cover, mounting ring, viewing plate, fixing pipe and fixing ring, during the use of the reactor, the mounting ring and viewing plate are installed on the fixing pipe at the rear end of the top cover. Through the viewing plate, the material status inside the reactor can be directly checked and viewed from the outside of the reactor, and the reaction status of the material can be quickly understood. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a top view of the top cover structure of this utility model;

[0021] Figure 3 This is a partial cross-sectional view of the top seat of this utility model.

[0022] Figure 4 This is a side view of the fixed tube structure of this utility model.

[0023] In the diagram: 1. Support leg; 2. Heating jacket; 3. Kettle body; 4. Top cover; 5. Feed port; 6. Top seat; 7. Reducer; 8. Drive motor; 9. Air outlet pipe; 10. Connecting pipe; 11. Blower; 12. Mounting frame; 13. Cooling coil; 14. Housing; 15. Slot; 16. Activated carbon filter element; 17. Exhaust fan; 18. Auxiliary stirring shaft; 19. Main stirring shaft; 20. Discharge pipe; 21. Mounting ring; 22. Viewing plate; 23. Gear 1; 24. Gear 2; 25. Gear 3; 26. Fixing pipe; 27. Fixing ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides an embodiment: an environmentally friendly low-temperature high-efficiency modification reactor for recycled plastics, including a reactor body 3, a top cover 4 fixedly installed on the top of the reactor body 3, and an exhaust pipe 9 fixed on the right side of the top of the top of the top cover 4. A purification mechanism for rapid treatment of the exhaust gas of the reactor body 3 is provided on the right side.

[0026] The purification mechanism includes a connecting pipe 10, a blower 11, a mounting frame 12, a cooling coil 13, a housing 14, a slot 15, an activated carbon filter element 16, and an exhaust fan 17. The housing 14 is fixedly installed on the right side of the vessel body 3, and the mounting frame 12 is fixedly installed on the top of the housing 14. The cooling coil 13 is fixed inside the mounting frame 12. The blower 11 is fixedly installed on the left side of the mounting frame 12. Slots 15 are opened at the top and bottom of the front end of the housing 14, and the activated carbon filter element 16 is inserted into the slot 15. The exhaust fan 17 is fixedly installed inside the bottom end of the housing 14. The connecting pipe 10 is fixedly installed on the top of the exhaust pipe 9.

[0027] The top and bottom ends of the cooling coil 13 pass through the interior of the top and bottom ends of the mounting frame 12, respectively. The right side of the connecting pipe 10 is fixedly connected to the top end of the cooling coil 13, and the bottom end of the cooling coil 13 is fixedly connected to the top end of the housing 14. Ventilation openings are provided on the interior of both sides of the mounting frame 12, and the blower 11 is connected to the interior of the mounting frame 12.

[0028] Specifically, such as Figures 1-3 As shown, the exhaust gas generated inside the vessel body 3 can be directly discharged outward through the exhaust pipe 9 and the connecting pipe 10. Some of the exhaust gas, which carries heat, enters the interior of the cooling coil 13 and is cooled by the cold wall tubes of the cooling coil 13 arranged in a disc shape. At the same time, the blower 11 is turned on to blow air and dissipate heat from the cooling coil 13, thereby improving the cooling efficiency. After being cooled, the exhaust gas enters the interior of the casing 14 and is further purified and filtered by two sets of activated carbon filters 16, which remove harmful substances from the exhaust gas. The exhaust gas is then discharged in a harmless manner.

[0029] A top seat 6 is fixed to the top of the top cover 4, and a reducer 7 is fixed to the top of the top seat 6. A drive motor 8 is fixed to the top of the reducer 7. A main stirring shaft 19 is vertically arranged in the middle of the interior of the vessel body 3, and auxiliary stirring shafts 18 are respectively arranged on both sides of the main stirring shaft 19. The top of the main stirring shaft 19 passes through the interior of the top of the top cover 4 and the top of the top seat 6. The tops of the two sets of auxiliary stirring shafts 18 pass through the interior of the top of the top cover 4 and are movably connected to the top of the interior of the top seat 6. A gear 1 23 is fixed to the top of the auxiliary stirring shaft 18, a gear 3 25 is fixed to the top of the main stirring shaft 19, and a gear 2 24 is movably installed on both sides of the interior of the top seat 6.

[0030] The output shaft of the drive motor 8 is fixedly connected to the input shaft of the reducer 7. The output shaft of the reducer 7 is fixedly connected to the top end of the main stirring shaft 19. Gear 3 25 is meshed with gear 24. Gear 24 is meshed with gear 1 23. The auxiliary stirring shaft 18 is symmetrically arranged about the vertical center line of the main stirring shaft 19.

[0031] Specifically, such as Figures 1-3 As shown, during the mixing process of the internal materials, the main stirring shaft 19 can be driven to rotate by the drive motor 8 and the reducer 7. While the main stirring shaft 19 is rotating, the two auxiliary stirring shafts 18 can be driven to rotate by the gear 3 25, the two sets of gear 24, and the two sets of gear 1 23, thus achieving efficient mixing at multiple positions.

[0032] A fixing tube 26 is welded and fixed to the rear end of the top of the top cover 4, and a fixing ring 27 is welded and fixed to the top end of the outside of the fixing tube 26. An installation ring 21 is installed and fixed to the top end of the fixing ring 27, and a viewing plate 22 is fixed inside the installation ring 21.

[0033] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, an installation ring 21 and a viewing plate 22 are installed on the fixed pipe 26 at the rear end of the top of the top cover 4. The material status inside the reactor body 3 can be directly inspected from the outside of the reactor through the viewing plate 22.

[0034] A heating sleeve 2 is installed on the outside of the vessel body 3, and support legs 1 are fixed at the four corners of the bottom of the heating sleeve 2. A discharge pipe 20 is fixed at the bottom of the vessel body 3, and a feeding port 5 is fixed on the left side of the top of the top cover 4.

[0035] Working principle: During the use of this environmentally friendly low-temperature high-efficiency modified reactor for recycled plastics, the drive motor 8 can be started and the main stirring shaft 19 can be driven to rotate by the reducer 7 during the stirring and mixing of the internal materials. The rotation of the main stirring shaft 19 can be driven by the gear 3 25, two sets of gear 24 and two sets of gear 1 23 to drive the two sets of auxiliary stirring shafts 18 to rotate, so as to carry out multi-position high-efficiency stirring. At the same time, during the use of the reactor, an installation ring 21 and a viewing plate 22 are installed on the fixed pipe 26 at the rear end of the top of the top cover 4. The state of the internal materials of the reactor body 3 can be directly inspected from the outside of the reactor through the viewing plate 22.

[0036] Meanwhile, the exhaust gas generated inside the vessel body 3 can be directly discharged outward through the exhaust pipe 9 and the connecting pipe 10. Some of the exhaust gas, which carries heat, enters the interior of the cooling coil 13 and is cooled by the cold wall tubes of the disc-shaped cooling coil 13. At the same time, the blower 11 is turned on to blow air and dissipate heat from the cooling coil 13, thereby improving the cooling efficiency. After cooling, the exhaust gas enters the interior of the casing 14 and is then filtered by two sets of activated carbon filters 16 to remove harmful substances from the exhaust gas and render it harmless.

[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An environmentally friendly reaction kettle for low-temperature high-efficiency modification of recycled plastics, comprising a kettle body (3), characterized in that: The top end of the kettle body (3) is fixedly provided with a top cover (4), and the right side of the top end of the top cover (4) is fixedly provided with an air outlet pipe (9); the right side of the kettle body (3) is provided with a purification mechanism for quickly treating the tail gas of the reaction kettle. The purification mechanism comprises a connecting pipe (10), a blower (11), a mounting frame (12), a cooling coil (13), a machine shell (14), a slot (15), an activated carbon filter element (16) and an exhaust fan (17); the right side of the kettle body (3) is fixedly provided with the machine shell (14), and the top end of the machine shell (14) is fixedly provided with the mounting frame (12); the inside of the mounting frame (12) is fixedly provided with the cooling coil (13); the left side of the mounting frame (12) is fixedly provided with the blower (11); the top and bottom of the front end of the machine shell (14) are respectively provided with the slot (15), and the inside of the slot (15) is inserted with the activated carbon filter element (16); the inside of the bottom end of the machine shell (14) is fixedly provided with the exhaust fan (17); and the top end of the air outlet pipe (9) is fixedly provided with the connecting pipe (10).

2. The reaction kettle for low-temperature high-efficiency modification of environment-friendly regenerated plastic according to claim 1, characterized in that: The top end and the bottom end of the cooling coil (13) respectively penetrate the inside of the top end and the bottom end of the mounting frame (12); the right side of the connecting pipe (10) is fixedly connected with the top end of the cooling coil (13); and the bottom end of the cooling coil (13) is fixedly connected with the top end of the machine shell (14).

3. The reaction kettle for low-temperature high-efficiency modification of environment-friendly regenerated plastic according to claim 1, characterized in that: The inside of the mounting frame (12) is respectively provided with air vents on both sides; and the blower (11) is in communication with the inside of the mounting frame (12).

4. The reaction kettle for low-temperature high-efficiency modification of environment-friendly regenerated plastic according to claim 1, characterized in that: The top end of the top cover (4) is fixedly provided with a top seat (6), and the top end of the top seat (6) is fixedly provided with a speed reducer (7); the top end of the speed reducer (7) is fixedly provided with a driving motor (8); the inside of the kettle body (3) is vertically provided with a main stirring shaft (19) at the middle position; the two sides of the main stirring shaft (19) are respectively provided with auxiliary stirring shafts (18); the top end of the main stirring shaft (19) penetrates the inside of the top end of the top cover (4) and the top seat (6); the top end of the two auxiliary stirring shafts (18) penetrates the inside of the top end of the top cover (4) and is movably connected with the top end of the inside of the top seat (6); the top end of the outside of the auxiliary stirring shaft (18) is fixedly provided with a gear one (23); the top end of the outside of the main stirring shaft (19) is fixedly provided with a gear three (25); and the inside of the top seat (6) is movably provided with a gear two (24) on both sides.

5. The reaction kettle for low-temperature high-efficiency modification of environment-friendly regenerated plastic according to claim 4, characterized in that: The output shaft of the driving motor (8) is fixedly connected with the input shaft of the speed reducer (7); the output shaft of the speed reducer (7) is fixedly connected with the top end of the main stirring shaft (19); the gear three (25) is meshingly connected with the gear two (24); and the gear two (24) is meshingly connected with the gear one (23).

6. The reaction kettle for low-temperature high-efficiency modification of environment-friendly regenerated plastic according to claim 4, characterized in that: The auxiliary stirring shaft (18) is symmetrically arranged about the vertical center line of the main stirring shaft (19).

7. The reaction kettle for low-temperature high-efficiency modification of environment-friendly regenerated plastic according to claim 1, characterized in that: The rear end of the top of the top cover (4) is welded and fixed with a fixed tube (26), and the top end of the outer part of the fixed tube (26) is welded and fixed with a fixed ring (27), the top end of the fixed ring (27) is installed and fixed with an installation ring (21), and the inner part of the installation ring (21) is fixed with a sight plate (22).

8. The reaction kettle for low-temperature high-efficiency modification of environment-friendly recycled plastic according to claim 1, characterized in that: The outer side of the kettle body (3) is installed with a heating jacket (2), and the four corners of the bottom end of the heating jacket (2) are respectively fixed with supporting legs (1), the bottom end of the kettle body (3) is fixed with a discharge pipe (20), and the left side of the top end of the top cover (4) is fixed with a feeding opening (5).