Photovoltaic elastic metal part machining, cleaning and drying device

Abstract

The utility model relates to the technical field of cleaning and drying, in particular to a photovoltaic elastic metal part machining, cleaning and drying device. The photovoltaic elastic metal part machining, cleaning and drying device comprises a gear and an air heater, the front side and the rear side of the gear are each meshed with a rack, a concave frame is arranged at the bottom of each rack, a cleaning barrel is arranged in each concave frame, and the left side and the right side of each cleaning barrel are each provided with a second rotating shaft; according to the metal piece cleaning and drying device, the first worm and gear speed reducing motor can drive the two sets of cleaning barrels to alternately conduct cleaning and drying work up and down, so that the step of transferring a metal piece from a cleaning machine to a drying machine can be omitted, and in the cleaning and drying process, the second worm and gear speed reducing motor drives the cleaning barrels to rotate, so that the metal piece is cleaned and dried conveniently. Therefore, the photovoltaic elastic metal piece in the cleaning barrel can roll over, and the wind cleaning and drying efficiency of the photovoltaic elastic metal piece can be greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of cleaning and drying technology, specifically a cleaning and drying device for processing elastic metal parts for photovoltaic applications. Background Technology

[0002] The flexible metal parts used in photovoltaics are mostly complex, irregularly shaped metal parts. When these parts need to be cleaned and dried in batches, ultrasonic cleaning machines are often used to ensure cleaning quality due to their complex shapes. Although ultrasonic cleaning machines can clean these parts thoroughly, workers still need to remove them from the machine and place them in a dryer after cleaning, which reduces the efficiency of cleaning and drying. To address this issue, we propose technological innovations based on existing cleaning and drying equipment. Utility Model Content

[0003] The purpose of this invention is to provide a device for processing, cleaning and drying elastic metal parts for photovoltaic applications, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a processing, cleaning, and drying device for elastic metal parts used in photovoltaics, comprising:

[0005] The system comprises a gear and a hot air blower. A set of racks meshes with both the front and rear sides of the gear. A concave frame is located at the bottom of the rack, and a cleaning tub is housed inside the concave frame. A set of second rotating shafts is located on both the left and right sides of the cleaning tub. A set of first through holes is opened through both the left and right sides of the concave frame. The second rotating shafts are located within the first through holes. The right side of the second rotating shaft located on the right side of the cleaning tub passes through the right side of the concave frame and is connected to a first synchronous pulley. A second worm gear reducer motor is located on the top right side of the concave frame. A second synchronous pulley is located on the right side of the output end of the second worm gear reducer motor. A synchronous belt meshes with the outer sides of the second and first synchronous pulleys. The air outlet of the hot air blower is connected to a second insulation pipe. The air outlet of the second insulation pipe is connected to a three-way valve. Both air outlets of the three-way valve are connected to a set of first insulation pipes. The air outlet of the first insulation pipe is connected to a diverter pipe. The cleaning tub corresponds to the air outlet of the diverter pipe. An ultrasonic cleaner is placed on the left side of the hot air blower.

[0006] Preferably, two sets of first support columns are evenly arranged on the top left side of the ultrasonic cleaner, and two sets of second support columns are evenly arranged on the top right side of the ultrasonic cleaner. A support frame is provided on the top of the two sets of first support columns and the two sets of second support columns.

[0007] Preferably, a second through hole is provided on the right side of the gear, and a first rotating shaft is provided in the second through hole. The first rotating shaft is rotatably mounted in the support frame. A first worm gear reducer motor is provided on the right side of the support frame. The right side of the first rotating shaft passes through the right side of the support frame and is connected to the output end of the first worm gear reducer motor.

[0008] Preferably, the top of the support frame is uniformly provided with guide holes, and the top of the concave frame is uniformly provided with two sets of guide rods, which are disposed in the guide holes.

[0009] Preferably, the three-way valve is located on the top right side of the ultrasonic cleaner, the diversion pipe is located between the two sets of first support columns and second support columns, and the air outlet of the first heat-insulating pipe passes through the right side of the second support column and is connected to the diversion pipe.

[0010] Preferably, the two sets of cleaning barrels are located inside and above the cleaning tank of the ultrasonic cleaner, respectively. The cleaning barrel located inside the cleaning tank is connected to the rack meshing with the front side of the gear, and the cleaning barrel located above the cleaning tank is connected to the rack meshing with the rear side of the gear. A material inlet is opened through the outer side of the cleaning barrel, and threaded holes are evenly opened on the outer side of the cleaning barrel. A sealing plate is placed in the material inlet, and two sets of fixing ears are evenly arranged on the outer side of the sealing plate. Bolts are installed in the fixing ears and are screwed into the threaded holes.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] This invention utilizes a first worm gear reducer motor to drive two sets of cleaning tubs to alternately perform cleaning and drying operations, thereby eliminating the need to transfer metal parts from the cleaning machine to the drying machine. Furthermore, during the cleaning and drying process, a second worm gear reducer motor drives the cleaning tubs to rotate, causing the photovoltaic elastic metal parts inside the cleaning tubs to tumble, thus significantly improving the efficiency of air cleaning and drying of photovoltaic elastic metal parts. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a photovoltaic elastic metal parts processing, cleaning and drying device according to the present invention;

[0014] Figure 2 This is a first front sectional view of a photovoltaic elastic metal parts processing, cleaning and drying device according to the present invention;

[0015] Figure 3 This is a second front sectional view of a photovoltaic elastic metal parts processing, cleaning and drying device according to the present invention.

[0016] In the diagram: 1. Ultrasonic cleaning machine; 11. Hot air blower; 111. Support frame; 12. Three-way valve; 13. First insulation pipe; 14. Second insulation pipe; 16. First support column; 17. Second support column; 18. Diverter pipe; 19. First rotating shaft; 2. First worm gear reducer motor; 21. Gear; 22. Guide rod; 23. Rack; 24. Concave frame; 25. Cleaning tank; 251. Sealing plate; 252. Fixing lug; 253. Bolt; 26. Second rotating shaft; 27. First synchronous pulley; 28. Synchronous belt; 29. ​​Second worm gear reducer motor; 3. Second synchronous pulley. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-3A photovoltaic elastic metal parts processing cleaning and drying device includes a gear 21 and a hot air blower 11. A set of racks 23 meshes with both the front and rear sides of the gear 21. A concave frame 24 is fixedly installed at the bottom of the racks 23. A cleaning tub 25 is rotatably installed inside the concave frame 24. A set of second rotating shafts 26 are fixedly installed on both the left and right sides of the cleaning tub 25. A set of first through holes is opened through both the left and right sides of the concave frame 24. The second rotating shafts 26 are rotatably installed within the first through holes. The right side of the second rotating shaft 26 located on the right side of the cleaning tub 25 passes through the right side of the concave frame 24 and is connected to a first synchronous pulley 27. The top right side of the concave frame 24... A second worm gear reducer motor 29 is fixedly installed. A second synchronous pulley 3 is fixedly installed on the right side of the output end of the second worm gear reducer motor 29. The outer sides of the second synchronous pulley 3 and the first synchronous pulley 27 are meshed by a synchronous belt 28. The second worm gear reducer motor 29 drives the second synchronous pulley 3 to rotate. The second synchronous pulley 3 drives the first synchronous pulley 27 to rotate via the synchronous belt 28. The first synchronous pulley 27 drives the cleaning tub 25 to rotate via the second rotating shaft 26. The air outlet of the hot air blower 11 is connected to a second insulation pipe 14. The air outlet of the second insulation pipe 14 is connected to a three-way valve 12. Both sets of air outlets of the three-way valve 12 are... A first set of insulation pipes 13 is connected, and the air outlet of the first insulation pipe 13 is connected to a diversion pipe 18. The cleaning tank 25 corresponds to the air outlet of the diversion pipe 18. High-speed hot air is generated by the hot air blower 11 and is input into the diversion pipe 18 through the second insulation pipe 14, the three-way valve 12 and the first insulation pipe 13. Then, it is sprayed onto the cleaning tank 25 through the diversion pipe 18. An ultrasonic cleaner 1 is placed on the left side of the hot air blower 11. The two sets of cleaning tanks 25 are located inside the cleaning tank of the ultrasonic cleaner 1 and above the cleaning tank, respectively. The cleaning tank 25 located in the cleaning tank of the ultrasonic cleaner 1 has a rack 23 that meshes with the front side of the gear 21. The cleaning tank 25, located above the cleaning tank of the ultrasonic cleaner 1, is connected to the rack 23 that meshes with the rear side of the gear 21. A material inlet is opened through the outer side of the cleaning tank 25, and threaded holes are evenly opened on the outer side of the cleaning tank 25. A sealing plate 251 is placed inside the material inlet. Two sets of fixing ears 252 are evenly fixed on the outer side of the sealing plate 251. Bolts 253 are rotatably installed in the fixing ears 252. The bolts 253 are screwed into the threaded holes. The bolts 253 are screwed through the fixing ears 252 and screwed into the threaded holes, thereby fixing the fixing ears 252 to the outer side of the cleaning tank 25, and thus fixing the sealing plate 251 inside the material inlet of the cleaning tank 25.

[0019] Two sets of first support columns 16 are evenly fixedly arranged on the top left side of the ultrasonic cleaner 1, and two sets of second support columns 17 are evenly fixedly arranged on the top right side of the ultrasonic cleaner 1. A support frame 111 is fixedly arranged on the top of the two sets of first support columns 16 and the two sets of second support columns 17. A second through hole is opened through the right side of the gear 21, and a first rotating shaft 19 is fixedly arranged in the second through hole. The first rotating shaft 19 is rotatably arranged in the support frame 111. A first worm gear reducer motor 2 is fixedly arranged on the right side of the support frame 111. The right side of the first rotating shaft 19 passes through the right side of the support frame 111 and is connected to the output end of the first worm gear reducer motor 2. The first worm gear reducer motor 2 drives the first... The rotating shaft 19 rotates, which in turn drives the gear 21 to rotate. The gear 21 drives the rack 23 to move up and down. The rack 23 drives the cleaning tub 25 to move synchronously through the concave frame 24. The top of the support frame 111 is evenly provided with guide holes. The top of the concave frame 24 is evenly fixed with two sets of guide rods 22. The guide rods 22 are slidably disposed in the guide holes. The guide rods 22 assist the support frame 111 to move up and down stably. The three-way valve 12 is fixedly disposed on the top right side of the ultrasonic cleaner 1. The diversion pipe 18 is fixedly disposed between the two sets of first support columns 16 and second support columns 17. The air outlet of the first heat preservation pipe 13 passes through the right side of the second support column 17 and is connected to the diversion pipe 18.

[0020] Working principle: The bolt 253 is threaded through the fixing ear 252 and screwed into the threaded hole, thereby fixing the fixing ear 252 to the outside of the cleaning tank 25. Then, the sealing plate 251 is fixed in the feed port of the cleaning tank 25. After unscrewing the bolt 253, the sealing plate 251 can be removed. Then, the photovoltaic elastic metal part is put into the cleaning tank 25 through the feed port. Finally, the sealing plate 251 is reinstalled in the feed port by the bolt 253.

[0021] After the ultrasonic cleaner 1 cleans the photovoltaic elastic metal parts in the cleaning tub 25 located in the cleaning tank, the first worm gear reducer motor 2 drives the first rotating shaft 19 to rotate, which in turn drives the gear 21 to rotate. This causes the rack 23 on the front side of the gear 21 to move upward, while the rack 23 on the rear side of the gear 21 moves downward. This causes the cleaning tub 25 in the cleaning tank to move upward, while the cleaning tub 25 above the cleaning tank moves downward into the cleaning tank to be cleaned by the ultrasonic cleaner 1. After the cleaning tub 25 has moved upward, it will align with the air outlet of the diversion pipe 18. The hot air blower 11 generates high-speed hot air, which then flows along the second insulation pipe 14, the three-way valve 12, and the first... The heat-insulating pipe 13 is fed into the diversion pipe 18, and then sprayed onto the cleaning tank 25 through the diversion pipe 18 to dry the photovoltaic elastic metal parts inside the cleaning tank 25. During the cleaning and drying process, the second worm gear reducer motor 29 drives the second synchronous pulley 3 to rotate. The second synchronous pulley 3 drives the first synchronous pulley 27 to rotate through the synchronous belt 28. The first synchronous pulley 27 drives the cleaning tank 25 to rotate through the second rotating shaft 26, so that the photovoltaic elastic metal parts inside the cleaning tank 25 can be tumbled, thereby improving the cleaning and drying efficiency. After drying is completed, the bolt 253 can be unscrewed, and then the sealing plate 251 can be removed, and the photovoltaic elastic metal parts can be taken out from the cleaning tank 25 through the feed port.

[0022] Since the two sets of cleaning tanks 25 alternate between cleaning and drying, when one set of cleaning tanks 25 is cleaning, the three-way valve 12 connected to the outside of the diversion pipe 18 corresponding to that set of cleaning tanks 25 needs to be closed by controlling the three-way valve 12.

Claims

1. A cleaning and drying device for processing elastic metal pieces for photovoltaics, characterized in that, Include: Gear (21) and hot air machine (11), both sides of the gear (21) are engaged with a group of racks (23), the bottom of the rack (23) is provided with a concave frame (24), the inside of the concave frame (24) is provided with a cleaning barrel (25), the left and right sides of the cleaning barrel (25) are provided with a group of second rotating shafts (26), the left and right sides of the concave frame (24) are provided with a group of first through holes, the second rotating shaft (26) is arranged in the first through hole, the right side of the second rotating shaft (26) located on the right side of the cleaning barrel (25) penetrates the right side of the concave frame (24), and is connected with the first synchronous wheel (27), the top right side of the concave frame (24) is provided with a second worm gear reduction motor (29), the output end right side of the second worm gear reduction motor (29) is provided with a second synchronous wheel (3), the outer sides of the second synchronous wheel (3) and the first synchronous wheel (27) are engaged with a synchronous belt (28), the air outlet of the hot air machine (11) is communicated with a second heat preservation pipe (14), the air outlet of the second heat preservation pipe (14) is communicated with a three-way valve (12), the two groups of air outlets of the three-way valve (12) are communicated with a group of first heat preservation pipes (13), the air outlet of the first heat preservation pipe (13) is communicated with a shunt pipe (18), the cleaning barrel (25) corresponds to the air outlet of the shunt pipe (18), and the left side of the hot air machine (11) is placed with an ultrasonic cleaner (1).

2. The cleaning and drying device for the elastic metal piece for photovoltaic according to claim 1, characterized in that: The top left side of the ultrasonic cleaner (1) is uniformly provided with two groups of first support columns (16), and the top right side of the ultrasonic cleaner (1) is uniformly provided with two groups of second support columns (17). The top of the two groups of first support columns (16) and the two groups of second support columns (17) is provided with a support frame (111).

3. The cleaning and drying device for processing elastic metal parts for photovoltaic applications according to claim 2, characterized in that: The right side of the gear (21) is provided with a second through hole, and the first rotating shaft (19) is arranged in the second through hole. The first rotating shaft (19) is rotatably arranged in the support frame (111), and the right side of the support frame (111) is provided with a first worm gear reduction motor (2). The right side of the first rotating shaft (19) penetrates the right side of the support frame (111) and is connected with the output end of the first worm gear reduction motor (2).

4. The cleaning and drying device for processing elastic metal parts for photovoltaic according to claim 2, characterized in that: The top of the support frame (111) is uniformly provided with a guide hole, and the top of the concave frame (24) is uniformly provided with two groups of guide rods (22). The guide rod (22) is arranged in the guide hole.

5. The cleaning and drying device for the elastic metal piece for photovoltaic according to claim 2, characterized in that: The three-way valve (12) is arranged on the top right side of the ultrasonic cleaner (1), the shunt pipe (18) is arranged between the two groups of first support columns (16) and second support columns (17), and the air outlet of the first heat preservation pipe (13) penetrates the right side of the second support column (17) and communicates with the shunt pipe (18).

6. The cleaning and drying device for the elastic metal piece for photovoltaic according to claim 1, characterized in that: Two groups of the cleaning barrel (25) are respectively located in the cleaning tank and above the cleaning tank of the ultrasonic cleaning machine (1), the cleaning barrel (25) located in the cleaning tank of the ultrasonic cleaning machine (1) is connected with the rack (23) engaged with the front side of the gear (21), the cleaning barrel (25) located above the cleaning tank of the ultrasonic cleaning machine (1) is connected with the rack (23) engaged with the rear side of the gear (21), the outside of the cleaning barrel (25) is provided with a feeding opening, the outside of the cleaning barrel (25) is uniformly provided with a threaded hole, the feeding opening is provided with a sealing plate (251), the outside of the sealing plate (251) is uniformly provided with two groups of fixing ears (252), the fixing ear (252) is provided with a bolt (253), and the bolt (253) is screwed with the threaded hole.

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