High-frequency ultrasonic pipeline descaling and cleaning device

By designing a high-frequency ultrasonic pipe descaling and cleaning device, the rotation and lifting of the pipe are achieved by using a motor-driven threaded rod and threaded plate, which solves the problem of incomplete cleaning by existing devices and improves cleaning efficiency and applicability.

CN224072873UActive Publication Date: 2026-04-03SHENZHEN SHANGDA TECH ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing ultrasonic pipe cleaning devices cannot directly contact water at fixed points during cleaning, resulting in incomplete cleaning and requiring secondary cleaning, which reduces efficiency.

Method used

A high-frequency ultrasonic pipe descaling and cleaning device was designed. The device uses a motor to drive a threaded rod and a threaded plate to rotate and lift the pipe, allowing it to be fully immersed in the cleaning solution. The distance of the crossbar can be adjusted by a hydraulic rod to accommodate different pipe sizes.

Benefits of technology

It achieves comprehensive cleaning of pipelines, improves cleaning efficiency, and can adapt to pipelines of different lengths, thus expanding the applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-frequency ultrasonic pipeline descaling and cleaning device, and relates to the technical field of ultrasonic cleaning. The high-frequency ultrasonic pipeline descaling and cleaning device comprises an ultrasonic cleaning box body, and the outer surface of the ultrasonic cleaning box body is connected with a bottom plate. According to the high-frequency ultrasonic pipeline descaling and cleaning device, the ultrasonic cleaning box body, the vertical rod and the transverse rods are matched, the motor drives the threaded rod to rotate, the two threaded plates get close to each other, the two transverse rods are inserted into the two ends of a pipeline, the pipeline is lifted through the hydraulic rod, and the pipeline is located in the ultrasonic cleaning box body; the ultrasonic pipeline cleaning device solves the problems that when an existing ultrasonic pipeline cleaning device cleans a pipeline, the existing ultrasonic pipeline cleaning device is generally attached to the side face of the pipeline to fix the pipeline, then the pipeline is placed in an ultrasonic cleaning box, the part where the pipeline is fixed cannot make direct contact with water, cleaning is not in place easily, the pipeline needs to be cleaned independently for the second time, and the cleaning efficiency is reduced.
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Description

Technical Field

[0001] This utility model relates to a pipe descaling and cleaning device, specifically a high-frequency ultrasonic pipe descaling and cleaning device, belonging to the technical field of ultrasonic cleaning. Background Technology

[0002] Ultrasonic cleaning utilizes the cavitation, acceleration, and direct flow effects of ultrasound waves in liquids, as well as their direct and indirect effects on liquids and contaminants, to disperse, emulsify, and peel off the contaminant layer, thereby achieving the cleaning purpose. Currently, cavitation and direct flow effects are more commonly used in ultrasonic cleaning machines.

[0003] However, existing ultrasonic pipe cleaning devices typically fix the pipe to the side and place it inside the ultrasonic cleaning chamber. The fixed part of the pipe cannot directly contact the water, which can easily lead to incomplete cleaning and require a second cleaning, reducing cleaning efficiency. To address these issues, we provide a high-frequency ultrasonic pipe descaling and cleaning device. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a high-frequency ultrasonic pipe descaling and cleaning device. The specific technical solution is as follows:

[0005] A high-frequency ultrasonic pipe descaling and cleaning device includes an ultrasonic cleaning chamber body. A base plate is connected to the outer surface of the ultrasonic cleaning chamber body. A hydraulic rod is connected to the upper surface of the base plate. A chassis is connected to the top end of the hydraulic rod. A turntable is slidably connected to the outer surface of the chassis. A right-angle rod is connected to the outer surface of the turntable. A support plate is connected to the bottom end of the right-angle rod. A motor is installed outside the support plate. A rotating rod is connected to the output shaft end of the motor. A threaded rod is connected to one end of the rotating rod. A threaded plate is threadedly connected to the outer surface of the threaded rod. A pipe is installed at the bottom end of the threaded plate.

[0006] Preferably, the outer surface of the chassis is connected to a card plate, and the inside of the turntable is provided with a card slot, wherein the outer surface of the card plate is slidably connected to the inner wall of the card slot.

[0007] Preferably, a limiting plate is connected to the upper surface of the threaded plate, a limiting groove is formed on the bottom surface of the support plate, and the outer surface of the limiting plate is slidably connected to the inner wall of the limiting groove.

[0008] Preferably, a side plate is fixedly connected to the outer surface of the support plate, and the outer surface of the rotating rod rotates through the outer surface of the side plate.

[0009] Preferably, a vertical rod is connected to the bottom surface of the threaded plate, and a horizontal rod is connected to the bottom end of the vertical rod. The outer surface of the horizontal rod is slidably connected to the inner wall of the pipe.

[0010] Preferably, a second side plate is connected to the outer surface of the support plate, and one end of the threaded rod is rotatably connected to the outer surface of the second side plate.

[0011] Preferably, there are two threaded plates, symmetrically distributed on the bottom surface of the support plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This high-frequency ultrasonic pipe descaling and cleaning device utilizes the coordination of the ultrasonic cleaning chamber body, motor, threaded rod, threaded plate, vertical rod, and horizontal rod. When using this device, the pipe is placed on the ground, and the motor drives the threaded rod to rotate, bringing the two threaded plates closer together. The two horizontal rods are inserted into both ends of the pipe, and a hydraulic rod lifts the pipe, placing it inside the ultrasonic cleaning chamber for cleaning. Rotating the pipe again changes the position where it contacts the horizontal rods, ensuring complete cleaning. This solves the problem of existing ultrasonic pipe cleaning devices, which typically fix the pipe against its side before placing it inside the ultrasonic cleaning chamber. In these devices, the fixed parts of the pipe cannot directly contact water, leading to incomplete cleaning and requiring a secondary cleaning, thus reducing cleaning efficiency.

[0014] 2. This high-frequency ultrasonic pipe descaling and cleaning device utilizes the cooperation between a motor, a rotating rod, a threaded rod, threaded plates, a limiting plate, and a limiting groove. When using the device, starting the motor causes the output shaft to rotate the threaded rod via the rotating rod. The threaded rod brings the two threaded plates closer together, and the two threaded plates, through the vertical rod, bring the horizontal rod closer together. This allows the distance between the two horizontal rods to be changed, thus making it suitable for pipes of different lengths and improving the applicability of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a partial structural schematic diagram of the present invention;

[0017] Figure 3 This is a partial exploded view of the structure of this utility model;

[0018] Figure 4 This is an exploded view showing the positional relationship between the support plate and the limiting plate of this utility model.

[0019] Figure 5 This is a front view of the overall structure of this utility model.

[0020] Figure Descriptions: 1. Ultrasonic cleaning box body; 2. Base plate; 3. Hydraulic rod; 4. Chassis; 5. Turntable; 6. Right-angle rod; 7. Support plate; 8. Motor; 9. Rotating rod; 10. Threaded rod; 11. Threaded plate; 12. Pipe; 13. Clamping plate; 14. Clamping groove; 15. Limiting plate; 16. Limiting groove; 17. Side plate one; 18. Vertical rod; 19. Horizontal rod; 20. Side plate two. Detailed Implementation

[0021] The present invention will now be further described with reference to the accompanying drawings.

[0022] Please see Figure 1-5 As shown, a high-frequency ultrasonic pipe descaling and cleaning device includes an ultrasonic cleaning tank body 1. The ultrasonic cleaning tank body 1 is equipped with a cleaning tank, a transducer, and an ultrasonic generator. The generator converts the mains power into a high-frequency electrical signal and transmits it to the transducer. The transducer converts the electrical signal into mechanical vibration, which is transmitted to the liquid through the cleaning tank wall, forming alternating high and low pressure sound waves. The sound waves generate alternating high and low pressure zones in the liquid. Microbubbles are formed in the low pressure zone, and the bubbles in the high pressure zone quickly collapse, instantly generating a shock wave with a pressure of thousands of atmospheres, which peels off the dirt from the surface of the object.

[0023] The outer surface of the ultrasonic cleaning box body 1 is connected to a base plate 2, and the upper surface of the base plate 2 is connected to a hydraulic rod 3. The hydraulic rod 3 is internally equipped with a cylinder, piston, piston rod and seals. The working principle of the hydraulic rod 3 is based on Pascal's law, that is, the pressure applied to a closed liquid will be evenly transmitted to all parts of the liquid. Through this force transmission method, the hydraulic rod 3 can achieve support and motion control of external loads. The top of the hydraulic rod 3 is connected to a chassis 4.

[0024] A turntable 5 is slidably connected to the outer surface of the chassis 4. A right-angle rod 6 is connected to the outer surface of the turntable 5. A support plate 7 is connected to the bottom end of the right-angle rod 6. A motor 8 is installed on the outside of the support plate 7. This motor 8 is a servo motor 8, which can rotate forward and backward.

[0025] The output shaft of motor 8 is connected to a rotating rod 9. A side plate 17 is fixedly connected to the outer surface of support plate 7. The outer surface of rotating rod 9 rotates through the outer surface of side plate 17. The side plate 17 is designed to facilitate the fixation of motor 8. The output shaft of motor 8 drives rotating rod 9 to rotate, providing power to rotating rod 9 and facilitating operation. One end of rotating rod 9 is connected to a threaded rod 10. The threaded rod 10 is a bidirectional threaded rod 10, with the thread directions at both ends being opposite.

[0026] The outer surface of the threaded rod 10 is threaded with a threaded plate 11. There are two threaded plates 11, which are symmetrically distributed on the bottom surface of the support plate 7. Driven by the motor 8, the threaded rod 10 can rotate forward and reverse. When the threaded rod 10 rotates forward, the two threaded plates 11 will move closer to each other. When the threaded rod 10 rotates in reverse, the two threaded plates 11 will move further apart.

[0027] A limiting plate 15 is connected to the upper surface of the threaded plate 11, and a limiting groove 16 is opened on the bottom surface of the support plate 7. The outer surface of the limiting plate 15 is slidably connected to the inner wall of the limiting groove 16. The setting of the limiting plate 15 can limit the movement of the threaded plate 11, so that the two threaded plates 11 can move closer or further away from each other while maintaining a horizontal position. A clamping plate 13 is connected to the outer surface of the chassis 4, and a clamping groove 14 is opened inside the turntable 5. The outer surface of the clamping plate 13 is slidably connected to the inner wall of the clamping groove 14. Lubricating oil is applied to the inner wall of the clamping groove 14 to reduce the friction between the clamping plate 13 and the clamping groove 14, making it easier for the clamping plate 13 to slide on the inner wall of the clamping groove 14.

[0028] A pipe 12 is provided at the bottom end of the threaded plate 11. A vertical rod 18 is connected to the bottom surface of the threaded plate 11. A horizontal rod 19 is connected to the bottom end of the vertical rod 18. The outer surface of the horizontal rod 19 is slidably connected to the inner wall of the pipe 12. The outer surfaces of the vertical rod 18 and the horizontal rod 19 are sprayed with rust inhibitor. Long-term contact with water can prevent the vertical rod 18 and the horizontal rod 19 from rusting.

[0029] Side plate 20 is connected to the outer surface of support plate 7. One end of threaded rod 10 is rotatably connected to the outer surface of side plate 20. The side plate 20 can prevent the limiting plate 15 from disengaging from the limiting groove 16 and limit the farthest position of the threaded plate 11.

[0030] The motor 8 and hydraulic rod 3 in this application are common electrical devices in the prior art. This application will not elaborate on their models or internal structures. They can also be replaced by other power sources.

[0031] In use, the following steps are taken: Place the pipe 12 on the ground, shorten the hydraulic rod 3, start the motor 8, and the output shaft of the motor 8 drives the rotating rod 9 to rotate. The rotating rod 9 drives the threaded rod 10 to rotate, bringing the two threaded plates 11 closer together. At this time, the limiting plate 15 slides on the inner wall of the limiting groove 16. The threaded plates 11 drive the two horizontal rods 19 to insert into both ends of the pipe 12 through the vertical rod 18. Start the hydraulic rod 3 again to extend it and lift the pipe 12. Then rotate the turntable 5. At this time, the clamping plate 13 slides on the inner wall of the clamping groove 14, causing the pipe 12 to rotate to the top of the ultrasonic cleaning box body 1. Then shorten the hydraulic rod 3 to place the pipe 12 inside the ultrasonic cleaning box body 1 for cleaning. After cleaning for a period of time, manually rotate the pipe 12 to change the contact position between the pipe 12 and the horizontal rod 19, so that the pipe 12 can be completely cleaned. After cleaning, start the hydraulic rod 3 to raise the pipe 12 to a position above the water surface for draining and natural air drying.

[0032] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without inventive effort, and these embodiments will all fall within the protection scope of the claims of this utility model.

Claims

1. A high frequency ultrasonic pipeline descaling cleaning device, comprising an ultrasonic cleaning tank body (1), characterized in that: The outer surface of the ultrasonic cleaning box body (1) is connected with the bottom plate (2), the upper surface of the bottom plate (2) is connected with the hydraulic rod (3), the top end of the hydraulic rod (3) is connected with the bottom disc (4), the outer surface of the bottom disc (4) is connected with the rotating disc (5), the outer surface of the rotating disc (5) is connected with the right angle rod (6), the bottom end of the right angle rod (6) is connected with the branch plate (7), the outer surface of the branch plate (7) is provided with the motor (8), the output shaft end of the motor (8) is connected with the rotating rod (9), one end of the rotating rod (9) is connected with the threaded rod (10), the outer surface of the threaded rod (10) is connected with the threaded plate (11), the bottom end of the threaded plate (11) is provided with the pipeline (12).

2. The high frequency ultrasonic tube cleaning device according to claim 1, characterized in that The outer surface of the bottom disc (4) is connected with the clamping plate (13), the inner surface of the rotating disc (5) is provided with the clamping groove (14), and the outer surface of the clamping plate (13) is connected with the inner wall of the clamping groove (14).

3. The high frequency ultrasonic tube cleaning device according to claim 1, characterized in that: The upper surface of the threaded plate (11) is connected with the limiting plate (15), the bottom surface of the branch plate (7) is provided with the limiting groove (16), and the outer surface of the limiting plate (15) is connected with the inner wall of the limiting groove (16).

4. The high frequency ultrasonic tube cleaning device according to claim 1, characterized in that: The outer surface of the branch plate (7) is fixedly connected with the side plate one (17), and the outer surface of the rotating rod (9) is rotatably connected with the outer surface of the side plate one (17).

5. The high frequency ultrasonic tube pigging device according to claim 1, wherein: The bottom surface of the threaded plate (11) is connected with the vertical rod (18), the bottom end of the vertical rod (18) is connected with the horizontal rod (19), and the outer surface of the horizontal rod (19) is connected with the inner wall of the pipeline (12).

6. The high frequency ultrasonic tube pigging device according to claim 1, wherein: The outer surface of the branch plate (7) is connected with the side plate two (20), and one end of the threaded rod (10) is rotatably connected with the outer surface of the side plate two (20).

7. The high frequency ultrasonic tube pigging device according to claim 1, wherein: The threaded plate (11) is provided with two, which are symmetrically distributed on the bottom surface of the branch plate (7).