Multi-station solid waste treatment wet forming machine
By using a wet molding machine with a multi-station design and adjustable mold core components, the problems of large equipment footprint, poor drainage, and fixed mold size have been solved, enabling efficient and flexible curbstone production and improving the quality of finished products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-03
AI Technical Summary
Existing wet molding equipment has a large footprint, poor drainage performance, and fixed mold cavity dimensions that cannot be flexibly adjusted, resulting in low production efficiency and poor product quality.
A multi-station solid waste treatment wet molding machine was designed, which includes a longitudinally movable upper pressure head device and a mounting plate device, and is equipped with a lifting drive device and a rotation drive device to realize the simultaneous operation of multiple processes. Through adjustable mold core components and a drainage system, the molding efficiency and applicability are improved.
It effectively reduces equipment space occupation, improves the conversion efficiency between processes, realizes multi-directional drainage, and can adjust the mold forming cavity according to the specifications and dimensions of the curbstone, thereby enhancing the applicability and flexibility of the equipment and improving the preparation efficiency of curbstone components.
Smart Images

Figure CN224074597U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of brick making equipment, and in particular relates to a multi-station solid waste treatment wet molding machine. Background Technology
[0002] In municipal construction, road paving is often required. This involves not only paving bricks but also standard components such as curb stones. Traditional curb stones are strip-shaped objects made by cutting stone or casting natural sand and gravel concrete. They are used on the road surface to distinguish the boundaries between carriageways, sidewalks, green spaces, medians, and other parts of the road, playing a role in ensuring the safety of pedestrians and vehicles and ensuring the neatness of the road edges.
[0003] With the rapid pace of urban construction leading to the depletion of natural sand and gravel resources, and the excessive mining of stone materials causing environmental damage, existing manufacturers of concrete components such as curb stones are increasingly using recycled aggregates, industrial solid waste, and mining solid waste to produce curb stones. Curb stones made from these solid wastes can be sourced locally, absorb industrial waste, and have good environmental benefits. Currently, wet molding equipment is widely used in the production of concrete components such as curb stones. In actual production, the mixed materials are poured into a mold, then compacted to squeeze out the moisture, and finally demolded to remove the curb stone component from the mold for subsequent curing.
[0004] However, existing wet molding equipment generally uses long, strip-shaped production lines, arranging multiple processes sequentially, which results in a large footprint. In addition, the drainage performance of existing wet molding equipment is poor, making it difficult to effectively remove excess water from components such as curb stones made from wet slurry, which greatly affects the quality of the finished product. Furthermore, the cavity inside the curb stone mold in existing wet molding equipment is of a fixed size. When casting curb stones of different sizes, the cavity size cannot be changed, so the forming size of the curb stone inside the mold cannot be changed, resulting in poor flexibility and practicality, and thus certain limitations. Utility Model Content
[0005] This utility model provides a multi-station wet molding machine for solid waste treatment with a reasonable structural design to solve the technical problems existing in the prior art. This utility model has multiple stations, facilitating simultaneous operation of multiple processes and reducing space occupation; it can perform multi-directional drainage during the pressing and molding process, and the molding cavity of the mold can be adjusted according to the specifications and dimensions of the curbstone, making it highly applicable and flexible.
[0006] The technical solution adopted by this utility model to solve the technical problems existing in the prior art is as follows: A multi-station solid waste treatment wet molding machine includes a frame device, an upper pressure head device that can move longitudinally is installed on the frame device, and a lifting drive device for driving the upper pressure head device to move longitudinally is also installed on the frame device; a mounting plate device located below the upper pressure head device is rotatably connected to the frame device, and a plurality of mounting through holes are evenly distributed along the circumference on the mounting plate device, and a lower mold device is installed on each mounting through hole; a rotation drive device is also included to drive the mounting plate device to rotate relative to the frame device and ensure that the plurality of lower mold devices are sequentially stopped directly below the upper pressure head device; the lower mold device includes a mold outer frame assembly that passes through the corresponding mounting through holes and is connected to the mounting plate device, and a mold inner core assembly is installed at the window opened at the center of the mold outer frame assembly, and a mold inner core assembly is set at the center of the mold inner core assembly. The mold has a through-cavity forming cavity, within which an inner cavity bottom plate is slidably connected in the vertical direction. The mold core assembly includes two long core units, Long Core Unit 1 and Long Core Unit 2, which are detachably connected to and opposite to the mold outer frame assembly. Between Long Core Unit 1 and Long Core Unit 2, Adjustment Unit 1 and Adjustment Unit 2, which are detachably connected to the mold outer frame assembly, are provided for adjusting the forming cavity of the mold core assembly. The upper pressure head device includes a pressure head main body structure with a water outlet on the side and connected to a lifting drive device. A pressing drainage unit adapted to the forming cavity of the mold core assembly is detachably connected to the bottom of the pressure head main body structure. A water outlet passage is provided in the middle of the pressing drainage unit. Several drainage suction ports communicating with the water outlet passage are provided on the bottom surface of the pressing drainage unit. Several drainage connectors communicating with the water outlet passage are installed on the top surface of the pressing drainage unit. A manifold is installed between the pipe connector installed on the water outlet and the several drainage connectors.
[0007] The advantages and positive effects of this utility model are as follows: This utility model provides a multi-station solid waste treatment wet molding machine. By setting up an installation plate device, multiple lower mold devices can be installed. By setting up a rotation drive device, multiple lower mold devices can be driven to circumferentially move, ensuring that each movement simultaneously achieves material feeding, compaction molding, and demolding operations. This achieves effective connection between each process, effectively reducing the space occupied by the molding machine, improving the conversion efficiency between processes, and helping to simplify the preparation process of curb stones and other components, thus improving the preparation efficiency of curb stones and other components. Furthermore, by setting up an upper pressure head device and a lifting mechanism… The lower drive device can extrude and mold the material in the forming cavity of the lower mold device. Through the pressing and draining unit, drain connector, water outlet passage, and several drain and suction ports in the upper pressure head device, multi-directional drainage can be achieved during the extrusion molding process. Since the long core units one and two, as well as the adjusting units one and two, constituting the inner core assembly of the mold are detachably connected to the outer frame assembly of the mold, the forming cavity of the inner core assembly of the mold is adjustable, thereby improving the applicability of the lower mold device. This facilitates the pressing and molding of curb stones of various specifications and sizes using the lower mold device in the molding machine, offering high flexibility and enabling multi-type production with a single machine model, making it easier to operate. This utility model has multiple workstations, facilitating the simultaneous execution of multiple processes and reducing space occupation; it can perform multi-directional drainage during the extrusion molding process, and the forming cavity of the mold can be adjusted according to the specifications and dimensions of the curb stones, demonstrating high applicability and flexibility.
[0008] Preferably: Long core unit one includes a right long side core structure detachably connected to the mold outer frame assembly, with a right upper sealing plate and a right lower sealing plate detachably connected to the mold outer frame assembly at the top and bottom of the right long side core structure, respectively, and also includes a right side plate installed on the inner side of the right long side core structure; Long core unit two includes a left long side core structure detachably connected to the mold outer frame assembly, with a left upper sealing plate and a left lower sealing plate detachably connected to the mold outer frame assembly at the top and bottom of the left long side core structure, respectively, and also includes a left side plate installed on the inner side of the left long side core structure.
[0009] Preferably: Adjustment unit one includes a rear side plate detachably connected to the mold outer frame assembly, and an adjustment component one is installed on the inner side of the rear side plate; adjustment component one includes an adjustment block one connected to the rear side plate, and a plate made of chromium molybdenum steel is fixedly connected to the inner side of the adjustment block one; a rear upper sealing plate and a rear lower sealing plate connected to the mold outer frame assembly are detachably connected to the top and bottom of adjustment component one, respectively; Adjustment unit two includes a front side plate detachably connected to the mold outer frame assembly, and an adjustment component two is installed on the inner side of the front side plate; adjustment component two includes an adjustment block two connected to the front side plate, and a plate made of chromium molybdenum steel is fixedly connected to the inner side of the adjustment block two; a front upper sealing plate and a front lower sealing plate connected to the mold outer frame assembly are detachably connected to the top and bottom of adjustment component two, respectively.
[0010] Preferably, the press-drainage unit includes a second press head main plate fixedly connected to the bottom surface of the main press head structure, and a first press head main plate adapted to the molding cavity is detachably connected to the second press head main plate. Water passage grooves are opened on the mating surfaces of the first press head main plate and the second press head main plate, and the two sets of water passage grooves are connected to form a water outlet passage.
[0011] Preferably, the water outlet passage includes several manifolds opened on the pressure head main plate, and also includes a radial groove connected to each manifold, and the drain connector is connected to the manifold.
[0012] Preferably, the mold outer frame assembly includes a lower outer frame and an upper outer frame that are connected and installed together; a number of corresponding positioning through holes are provided on both the lower and upper outer frame, and a number of threaded holes are provided around each positioning through hole.
[0013] Preferably, the lifting drive device includes a main hydraulic cylinder with its extended end facing downward, mounted on the frame assembly; a lifting guide device that is slidably connected to the frame assembly and can move longitudinally is mounted on the extended end of the main hydraulic cylinder; an upper pressure head device is mounted on the lifting guide device; and also includes a hydraulic station and a supplementary oil tank connected to the main hydraulic cylinder.
[0014] Preferably, the lifting guide device includes a lifting mounting seat installed at the extended end of the main hydraulic cylinder, and multiple sets of lifting guide columns arranged longitudinally and in pairs are fixedly connected to the lifting mounting seat. A guide column connecting block is installed on the top of two lifting guide columns in each pair; each lifting guide column is slidably connected to the frame device.
[0015] Preferably, the rotation drive device includes a gear ring mounted on the bottom of the mounting plate device, a drive motor mounted on the frame device, a reducer mounted on the output shaft of the drive motor, and a drive gear keyed to the output shaft of the reducer, the drive gear meshing with the gear ring.
[0016] Preferably, the mounting plate device includes a mounting turntable rotatably connected to the frame device via a slewing bearing. A turntable enclosure is fixed to the outer peripheral wall of the mounting turntable, and an inner reinforcing sleeve is fixedly fixed coaxially at the center. A multi-group partition plate extending radially along the mounting turntable and distributed at equal angles is fixed between the turntable enclosure and the inner reinforcing sleeve, dividing the top surface of the mounting turntable into several working areas. Several water-permeable holes distributed in each working area are opened on the mounting turntable. Multiple mounting through holes are opened on the mounting plate device, corresponding one-to-one with the mounting turntable in multiple working areas. Multiple sets of positioning pins are provided around each mounting through hole and fixedly connected to the mounting turntable for positioning the lower mold device. Bolt caps are installed on the top of each positioning pin for fixing the lower mold device. Attached Figure Description
[0017] Figure 1This is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the lower mold device in this utility model;
[0019] Figure 3 yes Figure 2 A schematic diagram of the AA cross-sectional structure in the diagram;
[0020] Figure 4 This is an exploded structural diagram of the mold core assembly in this utility model;
[0021] Figure 5 This is a three-dimensional structural diagram of the upper pressure head device in this utility model;
[0022] Figure 6 yes Figure 5 Schematic diagram of the BB cross-sectional structure in the middle;
[0023] Figure 7 This is a three-dimensional structural diagram of the first and second pressure head main boards of this utility model, viewed from below;
[0024] Figure 8 This is a three-dimensional structural diagram of the pressure head main board of this utility model, from a top view;
[0025] Figure 9 This is a three-dimensional structural diagram of the lifting guide device in this utility model;
[0026] Figure 10 This is a three-dimensional structural diagram of the frame device in this utility model;
[0027] Figure 11 This is a three-dimensional structural diagram of the mounting plate device in this utility model.
[0028] In the diagram: 1. Mounting disc assembly; 1-1. Turntable enclosure; 1-2. Mounting turntable; 1-3. Partition plate; 1-4. Bolt cap; 1-5. Positioning pin; 1-6. Inner reinforcing sleeve; 1-7. Mounting through hole; 2. Lower mold assembly; 2-1. Mold outer frame assembly; 2-1-1. Lower outer frame; 2-1-2. Upper outer frame; 2-2. Mold inner core assembly; 2-2-1. Lower right sealing plate; 2-2-2. Right long side core structure; 2-2-3. Right side plate; 2-2-4. Left side plate; 2-2-5. Lower left sealing plate; 2-2-6. Left long side core structure; 2-2-7. Upper left sealing plate; 2-2-8. Upper right sealing plate; 2-2-9. Upper front sealing plate; 2-2-10. Upper rear sealing plate; 2-2-11. Rear side plate; 2-2-12. Adjusting component one; 2-2-13. Adjusting component two; 2-2-14. Front side plate; 2-2-15. Front lower sealing plate; 2-2-16. Rear lower sealing plate; 2-2-17. Supporting protrusion; 3. Frame assembly; 3-1. Lower frame base; 3-2. Fixed column; 3-3. Upper frame base; 4. Replenishment oil tank; 5. Lifting guide device; 5-1. Lifting mounting base; 5-2. Lifting guide column; 5-3. Guide column connecting block; 6. Main hydraulic cylinder; 7. Upper pressure head assembly; 7-1. Pressure head main plate one; 7-2. Pressure head main plate two; 7-3. Pressure head main structure; 7-4. Pressure head cover plate; 7-5. Water outlet interface; 7-6. Drainage connector; 7-7. Water outlet passage; 7-8. Drainage suction port; 7-9. Water passage trough. Detailed Implementation
[0029] To further understand the invention content, features, and effects of this utility model, the following embodiments are provided in detail:
[0030] Please see Figure 1 The multi-station solid waste treatment wet molding machine of this utility model includes a frame device 3, on which a longitudinally movable upper pressing head device 7 is mounted, and a lifting drive device mounted on the frame device 3 for driving the upper pressing head device 7 to move longitudinally; a mounting plate device 1 located below the upper pressing head device 7 is rotatably connected to the frame device 3, and multiple mounting through holes 1-7 are evenly distributed circumferentially on the mounting plate device 1, with a lower mold device 2 mounted on each mounting through hole 1-7; and a rotation drive device is included to drive the mounting plate device 1 to rotate relative to the frame device 3 and ensure that the multiple lower mold devices 2 are sequentially positioned directly below the upper pressing head device 7. In this embodiment, three lower mold devices 2 are provided.
[0031] In actual operation, this invention can be used in conjunction with a demolding ejection device and a vibration device. The upper pressure head device 7, demolding device, and vibration device are evenly distributed circumferentially on the frame device 3, ensuring that during the pressing process, each of the upper pressure head device 7, demolding device, and vibration device is directly aligned with one of the three lower mold devices 2 mounted on the mounting plate device 1. The demolding ejection device and vibration device can be purchased commercially. Through this configuration, the wet molding machine of this invention has a material feeding station corresponding to the vibration device, a compaction station corresponding to the upper pressure head device 7, and a demolding station corresponding to the demolding device.
[0032] like Figure 2 As shown, the lower mold device 2 includes a mold outer frame assembly 2-1 that passes through the corresponding mounting through holes 1-7 and is connected to the mounting plate device 1. A mold inner core assembly 2-2 is installed at the window opened at the center of the mold outer frame assembly 2-1. A forming cavity that runs vertically through the center of the mold inner core assembly 2-2 is provided. An inner cavity bottom plate is slidably connected in the vertical direction within the forming cavity.
[0033] like Figure 2 and Figure 3 As shown, the above-mentioned mold inner core assembly 2-2 includes a long core unit 1 and a long core unit 2 that are detachably connected to the mold outer frame assembly 2-1 and are arranged opposite to each other. An adjustment unit 1 and an adjustment unit 2 that are detachably connected to the mold outer frame assembly 2-1 are provided between the long core unit 1 and the long core unit 2 for adjusting the molding cavity of the mold inner core assembly 2-2.
[0034] See further Figure 4 The aforementioned long core unit includes a right long side core structure 2-2-2 detachably connected to the mold outer frame assembly 2-1. A right upper sealing plate 2-2-8 and a right lower sealing plate 2-2-1, which are connected to the mold outer frame assembly 2-1, are detachably connected to the top and bottom of the right long side core structure 2-2-2, respectively. The detachable connection method is bolt connection. The long core unit also includes a right side plate 2-2-3 installed on the inner side of the right long side core structure 2-2-2.
[0035] The second long core unit includes a left long side core structure 2-2-6 detachably connected to the mold outer frame assembly 2-1. A left upper sealing plate 2-2-7 and a left lower sealing plate 2-2-5, both connected to the mold outer frame assembly 2-1, are detachably connected to the top and bottom of the left long side core structure 2-2-6, respectively. The detachable connection method is bolted connection. The second long core unit also includes a left side plate 2-2-4 installed on the inner side of the left long side core structure 2-2-6.
[0036] In this embodiment, the right long side core structure 2-2-2 and the left long side core structure 2-2-6 described above have the same structure, both including two long plates arranged opposite each other, with several short ribs arranged in parallel fixed between the two long plates. The right side plate 2-2-3 and the left side plate 2-2-4 described above are both made of chromium-molybdenum steel.
[0037] Furthermore, the aforementioned adjustment unit 1 includes a rear side plate 2-2-11 detachably connected to the mold outer frame assembly 2-1, and an adjustment component 2-2-12 is installed on the inner side of the rear side plate 2-2-11; the adjustment component 2-2-12 includes an adjustment block 1 connected to the rear side plate 2-2-11, and a plate made of chromium molybdenum steel is fixed to the inner side of the adjustment block 1; a rear upper sealing plate 2-2-10 and a rear lower sealing plate 2-2-16 connected to the mold outer frame assembly 2-1 are detachably connected to the top and bottom of the adjustment component 2-2-12, respectively, and the aforementioned detachable connection method is bolt connection.
[0038] Adjustment unit two includes a front side plate 2-2-14 detachably connected to the mold outer frame assembly 2-1. An adjustment component two 2-2-13 is installed on the inner side of the front side plate 2-2-14. Adjustment component two 2-2-13 includes an adjustment block two connected to the front side plate 2-2-14. A plate made of chromium-molybdenum steel is fixed to the inner side of the adjustment block two. A front upper sealing plate 2-2-9 and a front lower sealing plate 2-2-15, both connected to the mold outer frame assembly 2-1, are detachably connected to the top and bottom of adjustment component two 2-2-13, respectively. The detachable connection method is bolt connection. Both the front side plate 2-2-14 and the rear side plate 2-2-11 are made of chromium-molybdenum steel.
[0039] See further Figure 4 Several supporting protrusions 2-2-17 are provided on the inner edges of the lower right sealing plate 2-2-1, lower left sealing plate 2-2-5, lower front sealing plate 2-2-15, and lower rear sealing plate 2-2-16, protruding towards the center of the inner core assembly 2-2. These supporting protrusions 2-2-17 can support the bottom plate of the inner cavity. Several drainage holes are provided on the bottom plate of the inner cavity, and mating grooves are provided on the edges of the bottom plate to avoid the supporting protrusions 2-2-17. Through the cooperation of the mating grooves and the corresponding supporting protrusions 2-2-17, the bottom plate of the inner cavity is prevented from detaching from the lower mold device 2, allowing the bottom plate of the inner cavity and the inner cavity of the lower mold device 2 to form a space for accommodating materials. This structure allows the bottom plate of the inner cavity to move upwards relative to the lower mold device 2, facilitating the demolding of subsequent components and providing good performance. In actual operation, different inner cavity bottom plates can be replaced according to the specifications and dimensions of the curbstone for adaptation.
[0040] In actual operation, the size of the above-mentioned adjustment unit one and adjustment unit two can be adjusted according to the specifications and dimensions of the curbstone.
[0041] See further Figure 2 The aforementioned mold outer frame assembly 2-1 includes a lower outer frame 2-1-1 and an upper outer frame 2-1-2 that are connected by bolts. Both the lower outer frame 2-1-1 and the upper outer frame 2-1-2 have a number of corresponding positioning through holes, and each positioning through hole has a number of threaded holes around its periphery.
[0042] The upper left sealing plate 2-2-7, upper right sealing plate 2-2-8, upper front sealing plate 2-2-9, and upper rear sealing plate 2-2-10 are all detachably connected to the upper outer frame 2-1-2 by bolts. The lower right sealing plate 2-2-1, lower left sealing plate 2-2-5, lower front sealing plate 2-2-15, and lower rear sealing plate 2-2-16 are all detachably connected to the lower outer frame 2-1-1 by bolts.
[0043] like Figure 5 As shown, the aforementioned upper pressure head device 7 includes a pressure head main body structure 7-3 with a water outlet 7-5 on its side and connected to a lifting drive device. A pressure head cover plate 7-4 is fixedly connected to the top of the pressure head main body structure 7-3, and the pressure head cover plate 7-4 is connected to the lifting drive device. A press-drainage unit adapted to the molding cavity of the mold inner core assembly 2-2 is detachably connected to the bottom of the pressure head main body structure 7-3. See further details. Figure 6 A water outlet passage 7-7 is provided in the middle of the press-to-drain unit. Further, the water outlet passage 7-7 includes several manifold holes on the main plate of the press head, and radial grooves connected to each manifold hole. A drain connector 7-6 is connected to the manifold holes. Several drain suction ports 7-8 connected to the water outlet passage 7-7 are provided on the bottom surface of the press-to-drain unit. Several drain connectors 7-6 connected to the water outlet passage 7-7 are installed on the top surface of the press-to-drain unit. A manifold pipe is installed between the pipe connector installed on the water outlet 7-5 and the several drain connectors 7-6.
[0044] See further Figure 7 and Figure 8 The aforementioned press-to-drain unit includes a second press head main plate 7-2 fixedly connected to the bottom surface of the main press head structure 7-3. A first press head main plate 7-1, adapted to the molding cavity of the mold core assembly 2-2, is detachably connected to the second press head main plate 7-2. Water passage grooves 7-9 are formed on the mating surfaces of both the first press head main plate 7-1 and the second press head main plate 7-2, and the two sets of water passage grooves 7-9 connect to form a water outlet passage 7-7. A grooved pattern (in this invention, several circular grooves and several circular grooves) is provided on the bottom surface of the first press head main plate 7-1 to form anti-slip patterns on the curbstone.
[0045] A pipe is installed on the water outlet 7-5 via a connector, and a valve assembly is installed on the pipe. The valve assembly is connected to the vacuum water suction machine. A manifold and pipe are installed between the drain connector 7-6 and the connector installed on the water outlet 7-5.
[0046] A water guide plate is provided below the mounting plate device 1, located directly below the upper pressure head device 7 and mounted on the frame device 3. A water guide groove is provided on the top surface of the water guide plate.
[0047] During the compaction and molding process of the upper pressure head device 7, the aforementioned vacuum water suction machine controls the water outlet pipe to perform water suction. Under the action of the pressure head main board 7-1, the drainage connector 7-6 and the manifold installed on it discharge excess water through several drainage suction ports 7-8 and water outlet passages 7-7. After completing the above molding operation, the upper pressure head device 7 is lifted by the main hydraulic cylinder 6, so that the upper pressure head device 7 moves upward and resets to disengage from the lower mold device 2, which facilitates the molding machine to transfer the molding material in the corresponding lower mold device 2 out, thereby facilitating the subsequent ejection and demolding.
[0048] like Figure 1 As shown, the aforementioned lifting drive device includes a main hydraulic cylinder 6 mounted on the frame device 3 with its extended end facing downwards. A lifting guide device 5, slidably connected to the frame device 3 and capable of longitudinal movement, is mounted on the extended end of the main hydraulic cylinder 6. An upper pressure head device 7 is mounted on the lifting guide device 5. It also includes a hydraulic station (not shown) connected to the main hydraulic cylinder 6 and a supplementary oil tank 4. The main hydraulic cylinder 6 is a large-diameter hydraulic cylinder. In actual operation, the hydraulic station provides the power source for the longitudinal movement of the lifting guide device 5. The lifting guide device 5 is driven by the large-diameter main hydraulic cylinder 6, which can drive the lifting guide device 5 to achieve rapid lifting and lowering, ensuring output pressure and preventing the cylinder piston rod from twisting. Furthermore, the hydraulic station is connected to a valve station. The action of the main hydraulic cylinder 6 is controlled by a proportional valve, thereby achieving smooth start-up and rapid movement of the pressing action. The valves and pipes of the valve station use a large diameter to reduce the flow rate of the internal oil, thus extending the service life of the components. The replenishment oil tank 4 is located above the main hydraulic cylinder 6 and is connected to the large-diameter main hydraulic cylinder 6 via a filling valve to quickly replenish the main hydraulic cylinder 6 with oil. Additionally, several staggered oil baffles are installed inside the replenishment oil tank 4, with channels for liquid flow between each baffle and the inner wall of the tank 4. These baffles effectively buffer the flow rate of the liquid within the replenishment oil tank 4.
[0049] like Figure 9As shown, the aforementioned lifting guide device 5 includes a lifting mounting base 5-1 installed at the extended end of the main hydraulic cylinder 6, and an upper pressure head device 7 installed on the bottom surface of the aforementioned lifting mounting base 5-1. Multiple sets of lifting guide columns 5-2, arranged longitudinally and in pairs, are fixedly connected to the lifting mounting base 5-1. Guide column connecting blocks 5-3 are installed on the top of the two lifting guide columns 5-2 in each pair. Each of the aforementioned lifting guide columns 5-2 is slidably connected to the frame device 3.
[0050] In this embodiment, the aforementioned rotation drive device includes a gear ring mounted on the bottom of the mounting plate device 1, a drive motor mounted on the frame device 3, a reducer mounted on the output shaft of the drive motor, and a drive gear keyed to the output shaft of the reducer, the drive gear meshing with the gear ring. The aforementioned mounting plate device 1 is rotatably connected to the frame device 3 via a slewing bearing.
[0051] The aforementioned rotary drive configuration improves stable rotational speed and facilitates the rotation of the mounting plate device 1. Two drive gears can be provided, meshing at different positions on the outer circumference of the gear ring to ensure effective drive of the mounting plate device 1, enabling position switching between the three stations: material placement, compaction, and demolding. The slewing bearing facilitates rotational engagement between the frame device 3 and the mounting plate device 1, while also ensuring effective support for the mounting plate device 1 and improving its planar stability during rotation.
[0052] like Figure 11 As shown, the aforementioned mounting plate device 1 adopts a circular component, which can effectively reduce space occupation, make full use of the outer peripheral space of the mounting plate device 1, facilitate reasonable equipment layout, and facilitate operator monitoring of the equipment, thus improving operational convenience. The mounting plate device 1 includes a mounting turntable 1-2 rotatably connected to the frame device 3 via a slewing bearing. A turntable enclosure 1-1 is fixed to the outer peripheral wall of the mounting turntable 1-2, and an inner reinforcing sleeve 1-6 is coaxially fixed at the center. A multi-group partition plate 1-3 extending radially along the mounting turntable 1-2 and distributed at equal angles is fixed between the turntable enclosure 1-1 and the inner reinforcing sleeve 1-6, dividing the top surface of the mounting turntable 1-2 into several working areas. Several permeable holes are opened on the mounting turntable 1-2, distributed in each working area. Multiple mounting through holes 1-7 opened on the mounting plate device 1 are respectively opened on the mounting turntable 1-2 in multiple working areas. In this embodiment, three partition plates 1-3 are provided to divide the top surface of the mounting turntable 1-2 into three working areas, and three mounting through holes 1-7 are provided, thereby enabling three lower mold devices 2 to be provided.
[0053] Multiple sets of positioning pins 1-5 are provided around each mounting through hole 1-7 and are fixedly connected to the mounting turntable 1-2 for positioning the lower mold device 2. The positioning pins 1-5 pass through the positioning through holes opened on the corresponding lower outer frame 2-1-1 and upper outer frame 2-1-2. Several threaded holes are opened around each positioning through hole. A bolt cap 1-4 is installed on the top of each positioning pin 1-5. The bolt cap 1-4 is connected to the lower mold device 2 by bolts for fixing the lower mold device 2.
[0054] See further Figure 10 The aforementioned frame device 3 includes an upper frame seat 3-3 and a lower frame seat 3-1 distributed vertically. A plurality of longitudinally arranged fixing posts 3-2 are provided between the upper frame seat 3-3 and the lower frame seat 3-1 to connect the two as a whole. The upper and lower parts of the fixing posts 3-2 are provided with external threads and are connected to the corresponding upper frame seat 3-3 and lower frame seat 3-1 through lock nuts. In this embodiment, the aforementioned fixing posts 3-2 are provided in three and the three fixing posts 3-2 are distributed in a triangle. The inner reinforcing sleeve 1-6 in the mounting plate device 1 is rotatably connected to one fixing post 3-2 through a rolling bearing.
[0055] Working principle:
[0056] During the molding process, the three lower mold devices 2 are first rotated to the above-mentioned material feeding station, compaction station and demolding station under the drive of the rotation drive device. Then, the material is fed into the lower mold device 2 located at the material feeding station. The above-mentioned vibration device contacts the inner cavity bottom plate of the lower mold device 2 and applies vibration to compact the raw material. After the vibration is completed, the vibration device returns to its original position.
[0057] Then, the drive device is started, which moves the lower mold device 2, which has completed the fabric, to below the upper pressure head device 7. The main hydraulic cylinder 6 in the lifting drive device is started, which drives the upper pressure head device 7 to press down and compact the raw material in the lower mold device 2. During the compaction process, the upper pressure head device 7 can discharge excess water. After the above molding operation is completed, the upper pressure head device 7 is lifted by the main hydraulic cylinder 6, so that the upper pressure head device 7 moves up and resets to disengage from the lower mold device 2, so that the molding machine can transfer the molded material in the corresponding lower mold device 2 out, thereby facilitating the subsequent ejection and demolding.
[0058] Then, the drive device is started, which moves the lower mold device 2, which has completed the compaction and molding, to the demolding station and faces the demolding ejection device. The demolding ejection device pushes the molded curb stones and other components upward. After transferring the curb stones and other components to the next process, the demolding ejection device returns to its downward position.
[0059] Finally, the drive unit is started, which moves the lower mold device 2, which has completed the demolding operation, to the fabric placement station, directly facing the vibration device.
Claims
1. A multi-station solid waste treatment wet molding machine, characterized in that: The device includes a frame assembly (3), on which a longitudinally movable upper pressure head assembly (7) is mounted, and a lifting drive assembly mounted on the frame assembly (3) for driving the upper pressure head assembly (7) to move longitudinally; a mounting plate assembly (1) located below the upper pressure head assembly (7) is rotatably connected to the frame assembly (3), and multiple mounting through holes (1-7) evenly distributed circumferentially are opened on the mounting plate assembly (1), and a lower mold assembly (2) is mounted on each mounting through hole (1-7); and a rotation drive assembly is also included. The device is used to drive the mounting plate device (1) to rotate relative to the frame device (3) and ensure that multiple lower mold devices (2) are sequentially positioned directly below the upper pressure head device (7). The lower mold device (2) includes a mold outer frame assembly (2-1) that passes through the corresponding mounting through hole (1-7) and is connected to the mounting plate device (1). A mold inner core assembly (2-2) is installed at a window opened at the center of the mold outer frame assembly (2-1). A forming cavity that runs vertically through the mold inner core assembly (2-2) is provided at the center of the mold inner core assembly (2-2). A forming cavity that runs vertically through the mold inner core assembly (2-2) is provided at the center of the forming cavity. The inner cavity bottom plate is slidably connected; the mold inner core assembly (2-2) includes a long core unit one and a long core unit two that are detachably connected to the mold outer frame assembly (2-1) and arranged opposite to each other. An adjustment unit one and an adjustment unit two that are detachably connected to the mold outer frame assembly (2-1) are provided between the long core unit one and the long core unit two for adjusting the forming cavity of the mold inner core assembly (2-2); the upper pressure head device (7) includes a pressure head main body structure (7-3) with a water outlet (7-5) on the side and connected to a lifting drive device. The bottom of 7-3) is detachably connected to a pressing drainage unit that is compatible with the molding cavity of the mold core assembly (2-2). A water outlet passage (7-7) is provided in the middle of the pressing drainage unit. Several drainage suction ports (7-8) connected to the water outlet passage (7-7) are provided on the bottom surface of the pressing drainage unit. Several drainage connectors (7-6) connected to the water outlet passage (7-7) are installed on the top surface of the pressing drainage unit. A manifold is installed between the pipe connector installed on the water outlet (7-5) and the several drainage connectors (7-6).
2. The multi-station solid waste treatment wet molding machine as described in claim 1, characterized in that: Long core unit one includes a right long side core structure (2-2-2) detachably connected to the mold outer frame assembly (2-1), with an upper right sealing plate (2-2-8) and a lower right sealing plate (2-2-1) detachably connected to the top and bottom of the right long side core structure (2-2-2) respectively, and also includes a right side plate (2-2-3) installed on the inner side of the right long side core structure (2-2-2); Long core unit two includes a left long side core structure (2-2-6) detachably connected to the mold outer frame assembly (2-1), with an upper left sealing plate (2-2-7) and a lower left sealing plate (2-2-5) detachably connected to the top and bottom of the left long side core structure (2-2-6), and also includes a left side plate (2-2-4) installed on the inner side of the left long side core structure (2-2-6).
3. The multi-station solid waste treatment wet molding machine as described in claim 1, characterized in that: Adjustment unit one includes a rear side plate (2-2-11) detachably connected to the mold outer frame assembly (2-1). Adjustment component one (2-2-12) is installed on the inner side of the rear side plate (2-2-11). Adjustment component one (2-2-12) includes an adjustment block connected to the rear side plate (2-2-11). A plate made of chromium molybdenum steel is fixed to the inner side of the adjustment block. The upper rear sealing plate (2-2-10) and the lower rear sealing plate (2-2-16), which are connected to the mold outer frame assembly (2-1), are detachably connected to the top and bottom of adjustment component one (2-2-12), respectively. The second adjustment unit includes a front side plate (2-2-14) detachably connected to the outer frame assembly (2-1) of the mold. An adjustment component (2-2-13) is installed on the inner side of the front side plate (2-2-14). The second adjustment component (2-2-13) includes an adjustment block (2) connected to the front side plate (2-2-14). A plate made of chromium molybdenum steel is fixed to the inner side of the adjustment block (2). The top and bottom of the second adjustment component (2-2-13) are respectively detachably connected to the upper front sealing plate (2-2-9) and the lower front sealing plate (2-2-15) connected to the outer frame assembly (2-1) of the mold.
4. The multi-station solid waste treatment wet molding machine as described in claim 1, characterized in that: The press-down drainage unit includes a second press head main plate (7-2) fixedly connected to the bottom surface of the main press head structure (7-3). A first press head main plate (7-1) adapted to the molding cavity is detachably connected to the second press head main plate (7-2). Water passage grooves (7-9) are opened on the mating surfaces of the first press head main plate (7-1) and the second press head main plate (7-2). The two sets of water passage grooves (7-9) are connected to form a water outlet passage (7-7).
5. The multi-station solid waste treatment wet molding machine as described in claim 4, characterized in that: The water outlet passage (7-7) includes several manifolds opened on the pressure head main plate, as well as a radial groove connected to each manifold, and the drain connector (7-6) is connected to the manifold.
6. The multi-station solid waste treatment wet molding machine as described in claim 1, characterized in that: The mold outer frame assembly (2-1) includes a lower outer frame (2-1-1) and an upper outer frame (2-1-2) that are connected together; a number of corresponding positioning through holes are provided on both the lower outer frame (2-1-1) and the upper outer frame (2-1-2), and a number of threaded holes are provided around each positioning through hole.
7. The multi-station solid waste treatment wet molding machine as described in claim 1, characterized in that: The lifting drive device includes a main hydraulic cylinder (6) with its extended end facing downward, which is mounted on the frame device (3). A lifting guide device (5) that is slidably connected to the frame device (3) and can move longitudinally is mounted on the extended end of the main hydraulic cylinder (6). An upper pressure head device (7) is mounted on the lifting guide device (5). It also includes a hydraulic station and a supplementary oil tank (4) connected to the main hydraulic cylinder (6).
8. The multi-station solid waste treatment wet molding machine as described in claim 7, characterized in that: The lifting guide device (5) includes a lifting mounting base (5-1) installed at the extended end of the main hydraulic cylinder (6), and multiple sets of lifting guide columns (5-2) arranged longitudinally and in pairs are fixed on the lifting mounting base (5-1). A guide column connecting block (5-3) is installed on the top of two lifting guide columns (5-2) in each pair. Each lifting guide column (5-2) is slidably connected to the frame device (3).
9. The multi-station solid waste treatment wet molding machine as described in claim 1, characterized in that: The rotation drive device includes a gear ring mounted on the bottom of the mounting plate device (1), a drive motor mounted on the frame device (3), a reducer mounted on the output shaft of the drive motor, and a drive gear keyed to the output shaft of the reducer, the drive gear meshing with the gear ring.
10. The multi-station solid waste treatment wet molding machine as described in claim 1, characterized in that: The mounting plate device (1) includes a mounting turntable (1-2) rotatably connected to the frame device (3) via a slewing bearing. A turntable enclosure plate (1-1) is fixed to the outer peripheral wall of the mounting turntable (1-2), and an inner reinforcing sleeve (1-6) is fixed coaxially at the center. A multi-partition partition plate (1-3) extending radially along the mounting turntable (1-2) and distributed at equal angles is fixed between the turntable enclosure plate (1-1) and the inner reinforcing sleeve (1-6), dividing the top surface of the mounting turntable (1-2) into several working areas. The mounting plate (1) has several permeable holes distributed in various working areas; the mounting plate (1) has multiple mounting through holes (1-7) that are respectively opened on the mounting turntables (1-2) in various working areas; multiple sets of positioning pins (1-5) that are fixed to the mounting turntables (1-2) are provided around each mounting through hole (1-7) for positioning the mounting lower mold device (2); bolt caps (1-4) are installed on the top of each positioning pin (1-5) for fixing the mounting lower mold device (2).