Portable polymer composite material mixing device

By designing a portable polymer composite material mixing device, the problems of large size and low mixing efficiency of existing equipment have been solved, achieving efficient mixing and convenient application.

CN224074718UActive Publication Date: 2026-04-03ZIBO 1ST LINE COMPOSITES TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing mixing equipment is large in size, making it inconvenient to carry and mix polymer composite materials. It also has low mixing efficiency and leaves the remaining materials that are difficult to utilize effectively.

Method used

A portable polymer composite material mixing device is designed, which adopts a foldable semi-cylindrical shell and a sealing component, combined with a stirring mechanism. It can form a container for mixing after folding and become a tray for application after unfolding.

Benefits of technology

It improves the mixing efficiency of polymer composite materials, makes them easier to carry and use, enhances the ease of application of the mixed materials, and reduces cleaning difficulty and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a portable polymer composite material mixing device, which relates to the field of polymer material mixing and preparation, and comprises two shells, the two shells are hinged through a hinge, the shells are of semi-cylindrical structures, and one side of each shell is provided with a fixing plate integrally formed with one end of the shell; the two shells can be folded to form a cylindrical structure, and a rubber sheet is laid on the inner side wall between the two shells. According to the utility model, the two shells and the plugging components are combined to form the cylindrical container with one sealed end, so that a multi-component high polymer material can be conveniently poured into the cylindrical container, then the stirring mechanism is matched for stirring and mixing, and after the mixing is finished, the two plugging components are unfolded and fixed after the movable ends of the rubber sheets are pulled open; the mixing device can be switched into two forms, material mixing and follow-up smearing use are facilitated, the mixing efficiency is greatly improved, and meanwhile follow-up shoveling of a repairing area of a smearing shaft is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of polymer material mixing and formulation, specifically a portable polymer composite material mixing device. Background Technology

[0002] Polymer composite materials are multiphase solid materials composed of polymer materials and substances with different compositions, shapes or properties. They have significant material performance advantages and a wide range of applications. Shaft wear repair generally uses multi-component polymer materials. When using them, the multi-component materials must be thoroughly mixed according to the specified mixing ratio and used up within the specified operable time limit. If the prepared material is not used up at once, the remaining adhesive cannot be used again.

[0003] Some shafts are large and inconvenient to disassemble and transport, so on-site repair is required. When mixing polymer composite materials, it is inconvenient to carry mixing equipment. Existing mixing equipment is relatively large, and the total amount of polymer composite material used for shaft wear repair is not large. Therefore, the current method is for workers to pour the polymer composite material onto a tray and mix it with a shovel, which has a very low mixing efficiency. After mixing, the tray is placed directly below the shaft repair area to catch any falling polymer composite material. Utility Model Content

[0004] The purpose of this invention is to provide a portable polymer composite material mixing device in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a portable polymer composite material mixing device, comprising two shells, which are hinged together. The shells are semi-cylindrical structures, and a fixing plate is provided on one side of each shell, which is integrally formed with one end of the shell.

[0006] The two shells can be folded together to form a cylindrical structure. A rubber sheet is laid on the inner sidewall between the two shells. One end of the rubber sheet is a free movable end, and the other end of the rubber sheet is fixed to one of the shells. A sealing component is provided at one opening after the two shells are closed, and a stirring mechanism is provided at the other opening after the two shells are closed.

[0007] As a further embodiment of this utility model: the sealing assembly includes a plug, one end of which is provided with a rubber block, the outer diameter of the plug is adapted to the inner diameter of the two housings after they are closed, and the outer wall of the rubber block is tightly fitted with the rubber sheet.

[0008] As a further improvement of this utility model: one side wall of the rubber block is provided with a chamfered notch for filling the chamfered gaps generated at the folds at both ends of the rubber sheet.

[0009] As a further embodiment of this utility model: the stirring mechanism includes a base, a stirring paddle is rotatably connected to the lower end of the base, and a motor for driving the stirring paddle to rotate is installed on the top of the base.

[0010] As a further embodiment of this utility model: the mixing device further includes a clamping assembly, which is located on the outer side of one end of the fixed plate. When the two housings are closed, the clamping assembly is used to clamp and limit the two fixed plates. When the two housings are unfolded, the clamping assembly is used to clamp and limit the free-moving end of the rubber sheet.

[0011] As a further embodiment of this utility model: the clamping assembly includes a frame, and a plurality of screws are arranged at equal intervals on the upper end of the frame. The plurality of screws are all connected to the frame by threads, and a pressure block is connected to the lower end of the screws.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention uses two shells and a sealing component to form a cylindrical container with a sealed end, which facilitates the pouring of multi-component polymer materials into it. Then, a stirring mechanism is used to stir and mix the materials. After mixing, the two shells are unfolded, and the movable end of the rubber sheet is pulled open. The movable end of the rubber sheet is then fixed by a clamping component, which transforms the rubber sheet into a tray-like structure. This mixing device can be switched between two forms, which is convenient for mixing and subsequent application. It not only greatly improves the mixing efficiency but also facilitates the subsequent application of material to the repair area of ​​the shaft. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure from another perspective of the present invention;

[0016] Figure 3 This is a schematic diagram of the unfolded structure of the two shells of this utility model;

[0017] Figure 4 This is a schematic diagram of the stirring mechanism of this utility model.

[0018] Figure 5 This is a schematic diagram of the sealing component of this utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the clamping assembly of this utility model.

[0020] In the diagram: 1. Shell; 11. Fixing plate; 2. Stirring mechanism; 201. Base; 202. Stirring paddle; 203. Motor; 3. Sealing assembly; 301. Plug; 302. Rubber block; 303. Chamfered notch filling; 4. Pressing assembly; 401. Frame; 402. Screw; 403. Pressing block; 5. Rubber sheet. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-6 In this embodiment of the utility model, a portable polymer composite material mixing device includes two shells 1, which are hinged together. The shell 1 is a semi-cylindrical structure, and a fixing plate 11 is provided on one side of the shell 1. The fixing plate 11 is integrally formed with one end of the shell 1.

[0023] The two shells 1 can be folded together to form a cylindrical structure. A rubber sheet 5 is laid on the inner wall between the two shells 1. One end of the rubber sheet 5 is a free movable end, and the other end of the rubber sheet 5 is fixed to one of the fixing plates 11. A sealing component 3 is provided at one open end after the two shells 1 are closed, and a stirring mechanism 2 is provided at the other open end after the two shells 1 are closed.

[0024] The sealing assembly 3 includes a plug 301, one end of which is provided with a rubber block 302. The outer diameter of the plug 301 is matched with the inner diameter of the two housings 1 after they are closed, and the outer wall of the rubber block 302 is tightly fitted with the rubber sheet 5.

[0025] One side wall of the rubber block 302 is provided with a chamfered notch filler 303, which is used to fill the chamfered gaps generated at the folds at both ends of the rubber sheet 5.

[0026] The mixing device also includes a clamping assembly 4, which is located on the outer side of one end of the fixed plate 11. When the two housings 1 are closed, it is used to clamp and limit the two fixed plates 11. When the two housings 1 are unfolded, it is used to clamp and limit the free-moving end of the rubber sheet 5.

[0027] The stirring mechanism 2 includes a base 201, with a stirring paddle 202 rotatably connected to the lower end of the base 201, and a motor 203 for driving the stirring paddle 202 to rotate is installed on the top of the base 201.

[0028] The clamping assembly 4 includes a frame 401, with multiple screws 402 arranged at equal intervals on the upper end of the frame 401. The multiple screws 402 are all connected to the frame 401 by threads, and a pressure block 403 is connected to the lower end of the screws 402.

[0029] In this embodiment: the two shells 1 and the sealing component 3 are combined to form a cylindrical container with one end sealed, which makes it easy to pour multi-component polymer materials into it. After the opening end is sealed by the installed stirring mechanism 2, the mixture is stirred. After the mixture is completed, the two shells 1 are unfolded and the movable end that fixes the rubber sheet 5 is pulled open, so that the rubber sheet 5 becomes a tray-shaped structure. This mixing device can be switched to two forms, which is convenient for mixing and subsequent application. It not only greatly improves the mixing efficiency, but also facilitates the subsequent application of material to the repair area of ​​the shaft.

[0030] Specifically, by merging the two shells 1 into a cylindrical structure, and simultaneously by moving the rubber sheet 5 to spread and adhere it to the inner wall of the cylindrical container, the sealing component 3 is also installed at one open end of the cylindrical structure to form a container with one open end. Then, the clamping component 4 clamps and limits the two fixed plates 11 after merging to ensure the stability of the container structure. Subsequently, multi-component polymer materials can be poured into the container, and the stirring mechanism 2 is used to stir and mix the polymer composite material in the container, which greatly improves the stirring efficiency.

[0031] After the mixing is completed, the restriction on one end of the two shells 1 is released by the clamping component 4. At this time, the two shells 1 can be unfolded and the movable end of the rubber sheet 5 can be pulled outward to straighten the rubber sheet 5. The movable end of the rubber sheet 5 is then pressed and fixed by the clamping component 4. At this time, the device can be used as a tray and placed directly below the shaft repair area. This not only makes it convenient to apply the material to the worn parts of the shaft, but also catches the falling repair agent during the application process.

[0032] This device is small and portable, which not only improves the mixing efficiency of polymer composite materials, but also facilitates subsequent cleaning. Even if subsequent cleaning is not timely and the polymer composite material solidifies and becomes difficult to clean, simply replace the rubber sheet 5 and it can be used again, which can reduce the investment cost of difficult cleaning.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A portable polymer composite mixing device, characterized by, The utility model provides a mixing device, including two shell (1), two shell (1) between through hinge joint, shell (1) is semicylindrical structure, and one side of shell (1) is provided with fixed plate (11), fixed plate (11) is integrally formed with one end of shell (1); Two shell (1) can be folded and folded and is laid with rubber sheet (5) on the inner side wall between two shell (1), one end of rubber sheet (5) is free end, and the other end of rubber sheet (5) is fixed on one of fixed plate (11), and the opening end of two shell (1) after folding is provided with sealing assembly (3), and the other opening end of two shell (1) after folding is provided with stirring mechanism (2).

2. The portable polymer composite mixing device of claim 1, wherein, The sealing assembly (3) includes a plug (301), one end of the plug (301) is provided with a rubber block (302), the outer diameter of the plug (301) is matched with the inner diameter of the two shell (1) after folding, and the outer wall of the rubber block (302) is tightly attached to the rubber sheet (5).

3. The portable polymer composite mixing device of claim 2, wherein, The rubber block (302) has a chamfered notch (303) on one side wall, which is used to fill the chamfer gap at the folding end of the rubber sheet (5).

4. The portable polymer composite mixing device of claim 3, wherein, The stirring mechanism (2) includes a base (201), a stirring paddle (202) is rotatably connected to the lower end of the base (201), and a motor (203) is installed on the top of the base (201) for driving the stirring paddle (202) to rotate.

5. The portable polymer composite mixing device of claim 4, wherein, The mixing device further includes a pressing assembly (4) located outside one end of the fixed plate (11), which is used to clamp and limit the two fixed plates (11) when the two shell (1) are folded, and to clamp and limit the free end of the rubber sheet (5) when the two shell (1) are unfolded.

6. The portable polymer composite mixing device of claim 5, wherein, The pressing assembly (4) includes a frame (401), a plurality of screw rods (402) are equidistantly arranged on the upper end of the frame (401), and the screw rods (402) and the frame (401) are connected by threads, and the lower end of the screw rod (402) is connected with a pressing block (403).