Efficient forming, packaging and impressing device for automobile seat fabric

Abstract

The utility model discloses an automobile seat fabric efficient forming, packaging and impressing device which comprises a machine frame, a bearing plate is arranged on the machine frame, a supporting rod is arranged on the machine frame, a top plate is arranged above the supporting rod, a first lifting air cylinder is arranged on the top plate, a piston rod of the first lifting air cylinder is downwards connected with a first lifting plate, and a second lifting plate is arranged on the first lifting plate. A linear air cylinder is further arranged on the first lifting plate, a piston rod of the linear air cylinder faces forwards and is connected with an adjusting plate, a second lifting air cylinder is installed on the front side of the adjusting plate, a piston rod of the second lifting air cylinder faces upwards and is connected with a second lifting plate, and two limiting rods which are in bilateral symmetry are arranged on the second lifting plate. The limiting rod is connected with a mounting plate, a connecting rod is arranged below the mounting plate, and the connecting rod is used for being in butt joint with an impressing plate, so that the problem of low efficiency of traditional manual one-by-one stamping and impressing is effectively solved, marking and impressing of a plurality of packaging boxes can be completed at the same time each time, and the impressing efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, specifically to a high-efficiency forming and packaging embossing device for automotive seat fabrics. Background Technology

[0002] In the packaging process of automotive seat fabrics, the fabric often needs to be placed in a box and stamped to indicate product information. Traditional stamping devices mostly rely on manual placement and stamping of each box. This manual operation is not only inefficient but also prone to problems such as unclear, uneven, or misaligned stamping, resulting in inconsistent stamping quality that fails to meet the dual demands of efficiency and quality in large-scale production. Furthermore, manual stamping is slow, making it difficult to keep pace with modern production lines, and prolonged repetitive operations can lead to worker fatigue, further reducing efficiency and quality. Therefore, there is an urgent need for a high-efficiency and stable stamping device for automotive seat fabric packaging boxes to improve production efficiency and stamping quality. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model relates to a high-efficiency forming and packaging embossing device for automotive seat fabrics. This device has a simple and reliable structure, effectively solves the aforementioned technical problems, and is suitable for widespread use. To achieve the above objectives, this utility model is implemented through the following technical solution:

[0004] A high-efficiency forming and packaging embossing device for automotive seat fabrics includes a frame with a support plate on the frame for placing packaging boxes. Several packaging boxes can be arranged in a horizontal line. The frame has four symmetrically arranged support rods in pairs. A top plate is provided above the support rods. A first lifting cylinder is provided on the top plate. The piston rod of the first lifting cylinder is connected downward to a first lifting plate. A linear cylinder is also provided on the first lifting plate. The piston rod of the linear cylinder is forward and connected to an adjusting plate. A second lifting cylinder is installed on the front side of the adjusting plate. The piston rod of the second lifting cylinder is upward and connected to a second lifting plate. The second lifting plate has two symmetrically arranged limiting rods on the left and right sides. The limiting rods are connected to a mounting plate. A connecting rod is provided below the mounting plate for docking with an embossing plate. The embossing surface of the embossing plate faces downward vertically and towards the support plate.

[0005] Based on the above scheme and as a preferred embodiment of the above scheme: a double-rod cylinder is provided on the left and right sides of the bearing plate, the two double-rod cylinders are arranged opposite to each other, and the piston rod of the double-rod cylinder faces the middle of the bearing plate and is connected to a limit baffle.

[0006] Based on the above scheme and as a preferred embodiment of the above scheme: the first lifting plate is provided with four guide sleeves, each of which corresponds to one of the four support rods. The support rods pass through the inner hole of the guide hole and slide in cooperation with it.

[0007] Based on the above scheme and as a preferred embodiment: the upper part of the limiting rod is provided with a thread, the second lifting plate is provided with a threaded hole that mates with the thread of the limiting rod, the bottom of the limiting rod is provided with a limiting head, the diameter of the limiting head is larger than the diameter of the limiting rod, the mounting plate is provided with a slide, the limiting rod passes through the inner hole of the slide and slides with it, the limiting head is located below the mounting plate, and a spring is sleeved on the outer side of the limiting rod.

[0008] Based on the above scheme and as a preferred embodiment of the above scheme: a baffle is provided on the front and rear sides of the bearing plate respectively.

[0009] Based on the above scheme and as a preferred embodiment of the above scheme: a support plate is provided on the front side of the first lifting plate, and the support plate is provided with a limiting hole adapted to the imprinting plate.

[0010] Based on the above scheme and as a preferred embodiment, it further includes a guide rod and a positioning seat. The two positioning seats are symmetrically arranged on both sides of the linear cylinder. The guide rod passes through the inner hole of the positioning seat and slides with it. One end of the guide rod is fixedly connected to the adjusting plate. The axial direction of the guide rod is parallel to the axial direction of the piston rod of the linear cylinder.

[0011] The outstanding and beneficial technical effects of this utility model compared to the prior art are:

[0012] During operation, the device first presses down on the packaging box to fix it, eliminating surface gaps and ensuring flatness. Then, the imprinting plate precisely passes through the limiting hole to apply local imprinting force to the packaging box. Combined with the elastic buffer mechanism, the pressure is dynamically adjusted to achieve uniform and consistent indentation depth.

[0013] The multi-stage cylinder linkage system supports rapid positioning in space. Combined with the automatic centering and clamping of the double-rod cylinder and the stable lifting of the four-column guide system, it effectively suppresses work deviation and significantly improves the printing accuracy and efficiency, which can meet the high-quality processing requirements of packaging boxes.

[0014] It effectively solves the problem of low efficiency in traditional manual stamping and imprinting, and can complete the marking and imprinting of multiple packaging boxes at the same time, which significantly improves the imprinting efficiency and meets the needs of large-scale production. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall equipment;

[0016] Figure 2 This is a schematic diagram of the displacement adjustment component. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0018] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 The directions or positional relationships shown are for the purpose of describing this utility model only, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0020] To solve the above technical problems, such as Figure 1 , 2 As shown, this utility model relates to a high-efficiency forming and packaging embossing device for automotive seat fabrics, including a frame 1. A support plate 2 is mounted on the frame 1, and packaging boxes 3 are placed on the support plate 2. Several packaging boxes 3 can be arranged in a horizontal line. Four symmetrical support rods 4 are mounted on the frame 1. A top plate is located above the support rods 4. A first lifting cylinder 5 is mounted on the top plate. The piston rod of the first lifting cylinder 5 is connected downwards to a first lifting plate 6. A linear cylinder 7 is also mounted on the first lifting plate 6. The piston rod of the linear cylinder 7 faces forward and is connected to an adjusting plate 8. A second lifting cylinder is mounted on the front side of the adjusting plate 8. The piston rod of the second lifting cylinder 9 faces upward and is connected to the second lifting plate 10. The second lifting plate 10 is provided with two symmetrical limiting rods 11. The limiting rods 11 are connected to the mounting plate 12. The mounting plate 12 is provided with a connecting rod 13 below it. The connecting rod is used to dock with the imprinting plate 14. The imprinting surface of the imprinting plate 14 faces downward vertically and towards the support plate 2. Through the linkage control of vertical lifting and horizontal movement, the imprinting plate 14 can be adjusted in multiple dimensions in space to flexibly adapt to the imprinting needs of packaging boxes 3 of different sizes. The two lifting cylinders work together to complete the rapid pressing action and accurately control the imprinting contact pressure.

[0021] In this embodiment, it is further preferred that a double-rod cylinder 15 is provided on the left and right sides of the support plate 2, and the two double-rod cylinders 15 are arranged opposite to each other. The piston rod of the double-rod cylinder 15 faces the middle of the support plate 2 and is connected to a limit baffle 16. The limit baffle 16 driven synchronously on both sides can quickly clamp the two sides of the packaging box 3 to ensure that the packaging box 3 does not shift during the printing process, which is especially suitable for the stable positioning of the packaging box 3.

[0022] In this embodiment, it is further preferred that the first lifting plate 6 is provided with four guide sleeves 17, and the four guide sleeves 17 correspond to four support rods 4 respectively. The support rods 4 pass through the inner hole of the guide hole and slide with it. The four-column sliding guide structure ensures the vertical movement trajectory of the imprinting plate 14, effectively suppresses shaking or displacement during equipment operation, and ensures the positional consistency of the imprinting pattern.

[0023] In this embodiment, it is further preferred that the upper part of the limiting rod 11 is provided with threads, the second lifting plate 10 is provided with a threaded hole that mates with the thread of the limiting rod 11, the bottom of the limiting rod 11 is provided with a limiting head, the diameter of the limiting head is larger than the diameter of the limiting rod 11, the mounting plate 12 is provided with a slide 18, the limiting rod 11 passes through the inner hole of the slide 18 and slides with it, the limiting head is located below the mounting plate 12, and a spring 19 is sleeved on the outer side of the limiting rod 11. The limiting rod 11 is installed by means of threaded connection, which is convenient for disassembly and assembly and easy for maintenance and repair. The combination design of the spring 19 and the limiting rod 11 can automatically compensate for the thickness difference of the packaging box 3, avoid damage due to overpressure, and at the same time ensure uniform imprinting depth and improve the yield of finished products.

[0024] In this embodiment, it is further preferred that a baffle 20 is provided on the front and rear sides of the support plate 2, and the baffle 20 can limit the packaging box 3 on the front and rear sides to provide precise positioning.

[0025] In this embodiment, it is further preferred that a support plate 21 is provided on the front side of the first lifting plate 6. The support plate 21 is provided with a limiting hole that is adapted to the imprinting plate 14. Before the imprinting plate 14 is pressed down, the packaging box 3 is pre-fixed by pressing the support plate 21 over a large area, so as to avoid local warping of the thin-walled packaging box 3 during the imprinting process and to provide a flat base for subsequent fine imprinting.

[0026] In this embodiment, it is further preferred to include a guide rod 22 and a positioning seat 23. The two positioning seats 23 are symmetrically arranged on both sides of the linear cylinder 7. The guide rod 22 passes through the inner hole of the positioning seat 23 and slides with it. One end of the guide rod 22 is fixedly connected to the adjusting plate 8. The axial direction of the guide rod 22 is parallel to the axial direction of the piston rod of the linear cylinder 7. The parallel guiding structure of the double guide rod 22 ensures that the imprint plate 14 maintains a horizontal posture when it is adjusted laterally, avoiding deformation of the imprint pattern caused by tilting.

[0027] During operation, the staff places several packaging boxes 3, each containing fabric, onto the support plate 2. The double-rod cylinder 15 drives the two side limit plates 16 to move synchronously towards the center, automatically centering and clamping the packaging boxes 3. The first lifting cylinder 5 then drives the first lifting plate 6 to move downwards, causing the pallet 21 to press down onto the surface of the packaging box 3. The planar pressure of the pallet 21 flattens and fixes the packaging box 3, eliminating the gap between the packaging box 3 and the support plate 2. Then, the second lifting cylinder 9 independently drives the imprinting plate 14 to apply precise imprinting force, completing the indentation process. The spring 19 of the elastic imprinting mechanism dynamically adjusts the pressure during the imprinting process to ensure uniform imprinting depth. After imprinting is complete, when the first lifting cylinder 5 lifts, the imprinting plate 14 retracts first, and the pallet 21 finally detaches from the surface of the packaging box 3, forming a safe action logic of protection before detachment.

[0028] It is worth noting that the technical features such as cylinders, embossing plates, springs, and threaded connections involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control methods and spatial arrangement of these technical features can be conventionally selected in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not elaborate further.

[0029] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made by those skilled in the art based on the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A high-efficiency forming, packaging and embossing device for automotive seat fabric, characterized by: Including frame, the frame is provided with bearing plate, the bearing plate is used for placing package box, a plurality of package boxes can be arranged in a line along the transverse direction, the frame is provided with four two two symmetrical support rods, the top of the support rod is provided with a top plate, the top plate is provided with a first lifting cylinder, the piston rod of the first lifting cylinder is connected with a first lifting plate downward, the first lifting plate is also provided with a linear cylinder, the piston rod of the linear cylinder is forward and connected with an adjusting plate, the front side of the adjusting plate is provided with a second lifting cylinder, the piston rod of the second lifting cylinder is upward and connected with a second lifting plate, the second lifting plate is provided with two left-right symmetrical limit rods, the limit rod is connected with a mounting plate, the lower side of the mounting plate is provided with a connecting rod, the connecting rod is used for butt joint with a stamping plate, the stamping surface of the stamping plate is vertically downward and towards the bearing plate.

2. The high-efficiency forming, packaging and embossing device for automobile seat fabric of claim 1, characterized in that: The left and right sides of the bearing plate are respectively provided with a double-rod cylinder, the two double-rod cylinders are oppositely arranged, the piston rod of the double-rod cylinder is towards the middle part of the bearing plate and is connected with a limit baffle.

3. The high-efficiency forming, packaging and embossing device for automobile seat fabric of claim 1, characterized in that: The first lifting plate is provided with four guide sleeves, four guide sleeves are respectively corresponding to four support rods, the support rod passes through the inner hole of the guide hole and is in sliding fit with it.

4. The high-efficiency forming, packaging, and embossing device for automotive seat fabric of claim 1, wherein: The upper part of the limit rod is provided with a thread, the second lifting plate is provided with a threaded hole matched with the thread of the limit rod, the bottom of the limit rod is provided with a limit head, the diameter of the limit head is greater than the diameter of the limit rod, the mounting plate is provided with a sliding seat, the limit rod passes through the inner hole of the sliding seat and is in sliding fit with it, the limit head is located below the mounting plate, and the outer side of the limit rod is provided with a spring.

5. The high-efficiency forming, packaging and embossing device for automobile seat fabric of claim 1, characterized in that: The front and rear sides of the bearing plate are respectively provided with a baffle.

6. The high-efficiency forming, packaging, and embossing device for automotive seat fabric of claim 1, wherein: The front side of the first lifting plate is provided with a supporting plate, and the supporting plate is provided with a limiting hole matched with the stamping plate.

7. The high-efficiency forming, packaging and embossing device for automobile seat fabric according to claim 1, characterized in that: Further comprising a guide rod and a positioning seat, the two positioning seats are symmetrically arranged on the left and right sides of the linear cylinder, the guide rod passes through the inner hole of the positioning seat and is in sliding fit with it, one end of the guide rod is fixedly connected with the adjusting plate, and the axis direction of the guide rod is parallel to the axis direction of the piston rod of the linear cylinder.

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