Residue treatment device for vinegar production and processing

Abstract

The utility model discloses a residue treatment device for vinegar production and processing, which comprises a support and a treatment barrel, one side of the support is fixedly connected with the treatment barrel, two baffle assemblies used for separating different treatment areas are arranged in the treatment barrel, a stirring assembly used for stirring residual liquid is arranged on the treatment barrel between the two baffle assemblies, and the stirring assembly is fixedly connected with the support. The support is further provided with a spraying assembly used for spraying the treatment barrel. According to the device disclosed by the utility model, the treatment of residues and residual liquid is integrated in one device, and the division of different areas is realized in one treatment barrel, so that for vinegar production and processing enterprises, the occupied plant space can be effectively reduced, and the plant lease or construction cost is reduced; by arranging the baffle assembly and the stirring assembly, efficient treatment is achieved, and raffinate and a chemical reagent rapidly and fully react; and the treated residual liquid is collected into the water tank through the filter screen and the water valve, and can be recycled as harmless liquid, so that the discharge of waste liquid is reduced, and water resources are saved.

Description

Technical Field

[0001] This utility model relates to the field of vinegar production and processing, specifically to a residue treatment device for vinegar production and processing. Background Technology

[0002] In the processing of vinegar, the raw materials are soaked in water and ground into a slurry. Amylase is added and heated to liquefy the saccharified mixture, followed by the addition of bran koji for saccharification. After cooling, yeast is added for alcoholic fermentation. Once fermentation is complete, the mash, bran, rice husks, and yeast are thoroughly mixed and transferred to an acetic acid fermentation tank with a false bottom until maturity. After maturity, residue remains in the fermentation tank, consisting of substances that did not participate in fermentation or byproducts. Because acetic acid is corrosive and irritating, direct discharge would impact the environment. Therefore, the residue is usually treated before discharge to ensure no harm to the environment or people.

[0003] Traditional residue treatment devices require separate treatment of residue and liquid residue, followed by separate discharge, resulting in a large space for residue treatment and a relatively complex treatment method. Utility Model Content

[0004] The purpose of this invention is to provide a residue treatment device for vinegar production and processing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a residue treatment device for vinegar production and processing, comprising a support and a treatment tank, wherein the treatment tank is fixedly connected to one side of the support, and two baffle assemblies for separating different treatment areas are provided inside the treatment tank, and a stirring assembly for stirring the residual liquid is provided on the treatment tank between the two baffle assemblies, and a spraying assembly for spraying the treatment tank is also provided on the support.

[0006] The baffle assembly includes two baffles. A rotating shaft is fixedly connected inside the processing barrel. One end of the rotating shaft extends out of the processing barrel. Two baffles are rotatably connected to the outside of the rotating shaft. Both baffles can rotate independently on the rotating shaft. One end of a control plate is fixedly connected to each baffle. The other end of the control plate is fixedly connected to a control rod. A push plate push rod is fixedly connected to the outside of the processing barrel at the position of the rotating shaft. The output end of the push plate push rod is fixedly connected to the push plate. The push plate is slidably connected to the outside of the processing barrel. Two control rod grooves are provided on the push plate. The control rods are in contact with the control rod grooves.

[0007] Preferably, each of the two baffles at the upper end of the processing barrel has several holes.

[0008] Preferably, the upper surfaces of the two baffles at the lower end of the processing barrel are both inclined.

[0009] Preferably, the stirring assembly includes a stirring ring and a stirring rod. The stirring ring is rotatably connected inside the processing tank. A stirring gear ring is fixedly connected to the upper end of the stirring ring. A stirring gear motor is fixedly connected inside the processing tank. The output shaft of the stirring gear motor is fixedly connected to a stirring gear. The stirring gear is rotatably connected inside the processing tank. The stirring gear meshes with the stirring gear ring. Several unfolding components capable of unfolding the stirring rod are provided inside the stirring ring.

[0010] Preferably, the unfolding assembly includes a driven bevel gear for the stirring rod, an unfolding gear motor fixedly connected inside the stirring ring, an unfolding gear fixedly connected to the output shaft of the unfolding gear motor, an unfolding gear rotatably connected inside the stirring ring, an unfolding gear ring rotatably connected inside the stirring ring, teeth on both sides of the unfolding gear ring, the unfolding gear meshing with the outer side of the unfolding gear ring, and several driving gears for the stirring rod meshing with the inner side of the unfolding gear ring, each driving gear for the stirring rod rotatably connected inside the stirring ring, a driving bevel gear for the stirring rod fixedly connected to the lower end of each driving gear for the stirring rod, the driving bevel gear for the stirring rod meshing with a driven bevel gear for the stirring rod, the driven bevel gear for the stirring rod rotatably connected inside the stirring ring, and a stirring rod fixedly connected to the driven bevel gear for the stirring rod.

[0011] Preferably, the spray assembly includes a water tank and a spray head. Filter screens are fixedly connected to the two downward-sloping baffles at the lower end of the treatment tank. A water valve is fixedly connected to the lower end of the filter screen, and one end of the water outlet pipe is fixedly connected to the lower end of the water valve. The water tank is fixedly connected to the bracket, and the other end of the water outlet pipe is fixedly connected to the water tank. One end of the spray pipe is fixedly connected to the lower end of the water tank, and the other end of the spray pipe extends into the treatment tank and is fixedly connected to the spray head. The spray head is set on the baffle assembly at the upper end of the treatment tank. A water pump for supplying water to the spray head is also installed in the middle of the spray pipe. An inlet pipe is also fixedly connected to the spray pipe outside the treatment tank near the spray head.

[0012] Preferably, the water outlet pipe is a flexible hose.

[0013] Preferably, a filter screen is also fixedly connected to the processing tank at the position between the two baffle assemblies, a water valve is fixedly connected to the outside of the filter screen, and a reagent tube is fixedly connected to the outside of the water valve.

[0014] Preferably, a cover plate is hinged to the upper end of the processing barrel, and a handle is fixedly connected to the cover plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model integrates the treatment of residue and residual liquid into one device, and realizes the division of different areas within one treatment tank. For vinegar production and processing enterprises, this can effectively reduce the occupation of factory space and reduce factory rental or construction costs. This device achieves efficient treatment by setting baffle components and stirring components, so that the residual liquid reacts quickly and fully with chemical reagents. The treated residual liquid is collected into a water tank through a filter screen and a water valve, and can be reused as a harmless liquid. This not only reduces the discharge of waste liquid, but also saves water resources. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the present invention at the location of a baffle assembly;

[0018] Figure 3 This is a cross-sectional view of the present invention at another location of a baffle assembly;

[0019] Figure 4 This is a schematic diagram of the baffle assembly of this utility model when it is closed;

[0020] Figure 5 This is a schematic diagram showing the state of the baffle assembly of this utility model when it is open;

[0021] Figure 6 for Figure 2 A magnified view of a portion of point A in the middle;

[0022] Figure 7 This is a cross-sectional view of the present invention at the position of the stirring gear;

[0023] Figure 8 for Figure 7 A magnified view of a portion of point B in the middle;

[0024] Figure 9 for Figure 7 A magnified view of a portion of point C in the middle;

[0025] Figure 10 This is a cross-sectional view of the present invention at the water valve location;

[0026] Figure 11 for Figure 10 A magnified view of a portion of point D;

[0027] Figure 12 for Figure 10 A magnified view of a portion of point E in the middle.

[0028] In the diagram: 101, support; 102, processing tank; 103, cover plate; 104, handle; 201, rotating shaft; 202, baffle; 203, control panel; 204, control lever; 205, push plate; 206, control lever slide groove; 207, push plate push rod; 301, stirring ring; 302, stirring gear motor; 303, stirring gear; 304, stirring gear ring; 305, unfolding gear motor; 306, unfolding gear; 307, unfolding gear ring; 308, stirring rod drive gear; 309, stirring rod drive bevel gear; 310, stirring rod driven bevel gear; 311, stirring rod; 401, water valve; 402, water outlet pipe; 403, water tank; 404, spray pipe; 405, water pump; 406, water inlet pipe; 407, spray head; 408, filter screen; 409, reagent tube. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-12 To address the issue of excessive space required for processing residues and to achieve the effect of processing residues and liquids at different locations within a single device, thereby saving processing space, this utility model provides a technical solution: a residue processing device for vinegar production and processing, comprising a support 101 and a processing tank 102. The processing tank 102 is fixedly connected to one side of the support 101. Two baffle assemblies for separating different processing areas are provided inside the processing tank 102. A stirring assembly for stirring the liquids is provided on the processing tank 102 between the two baffle assemblies. A spraying assembly for spraying the processing tank 102 is also provided on the support 101.

[0031] The baffle assembly includes two baffles 202. A rotating shaft 201 is fixedly connected inside the processing tank 102. One end of the rotating shaft 201 extends out of the processing tank 102. Two baffles 202 are rotatably connected to the outside of the rotating shaft 201. Both baffles 202 can rotate independently on the rotating shaft 201. One end of a control plate 203 is fixedly connected to each baffle 202. The other end of the control plate 203 is fixedly connected to a control rod 204. A push plate push rod 207 is fixedly connected to the outside of the processing tank 102 at the position of the rotating shaft 201. The output end of the push plate push rod 207 is fixedly connected to a push plate 205. The push plate 205 is slidably connected to the outside of the processing tank 102. Two control rod grooves 206 are provided on the push plate 205. The control rod 204 is in contact with the control rod grooves 206.

[0032] The two baffles 202 at the upper end of the treatment tank 102 are each provided with several holes; the upper surfaces of the two baffles 202 at the lower end of the treatment tank 102 are both inclined; a cover plate 103 is hinged to the upper end of the treatment tank 102, and a handle 104 is fixedly connected to the cover plate 103. In this application, the push plate push rod 207, the stirring gear motor 302, the unfolding gear motor 305, the water valve 401, the water pump 405, and the spray head 407 are all existing models;

[0033] During processing, first pull handle 104, which opens cover 103. Then, pour the residue into processing tank 102 and close cover 103. At this point, the residue is located on baffle 202 at the upper end of processing tank 102. The residual liquid in the residue flows from the hole in baffle 202 at the upper end of processing tank 102 to baffle 202 at the lower end of processing tank 102 and begins to accumulate. Then, chemical reagents are injected into the location of the residual liquid, causing the chemical reagents to react with harmful substances such as acetic acid in the residual liquid, resulting in the formation of a harmless precipitate or... During the reaction, the harmless liquid is stirred to fully react with the chemical reagents. The reacted liquid is then stored in the water tank 403 through the outlet pipe 402. Then, the baffles 202 at the top and bottom of the treatment tank 102 are opened. The baffle 202 at the top of the treatment tank 102 discharges the residue, and the baffle 202 at the bottom of the treatment tank 102 discharges the sediment. Then, the spray assembly is opened, and the spray assembly uses the harmless liquid to clean the treatment tank 102 and the baffles 202, thus completing the treatment of the residue used in vinegar processing.

[0034] When it is necessary to discharge residue or sediment, firstly, the push plate push rod 207 is activated. The push plate push rod 207 pushes the push plate 205 to move. The push plate 205 drives the two control rods 204 to move. The control rods 204 drive the control plate 203 to rotate. The control plate 203 drives the baffle 202 to rotate. The two baffles 202 move closer to each other. The residue or sediment slides down the baffle 202 and finally leaves the treatment tank 102, completing the discharge of residue or sediment.

[0035] To achieve the effect of stirring the residual liquid and thus ensuring a complete reaction, a stirring assembly is provided. The stirring assembly includes a stirring ring 301 and a stirring rod 311. The stirring ring 301 is rotatably connected inside the processing tank 102. A stirring gear ring 304 is fixedly connected to the upper end of the stirring ring 301. A stirring gear motor 302 is fixedly connected inside the processing tank 102. The output shaft of the stirring gear motor 302 is fixedly connected to a stirring gear 303, which is rotatably connected inside the processing tank 102 and meshes with the stirring gear ring 304. Several unfolding components capable of unfolding the stirring rod 311 are provided inside the stirring ring 301. The unfolding components include a stirring rod driven bevel gear 310. An unfolding gear motor 305 is fixedly connected inside the stirring ring 301. The output shaft of the unfolding gear motor 305 is fixedly connected to an unfolding gear 306, which is rotatably connected to the stirring ring 301. Inside the stirring ring 301, a spreading gear ring 307 is rotatably connected. Teeth are provided on both sides of the spreading gear ring 307. A spreading gear 306 meshes with the outer side of the spreading gear ring 307. Several stirring rod drive gears 308 mesh with the inner side of the spreading gear ring 307. Each stirring rod drive gear 308 is rotatably connected inside the stirring ring 301. A stirring rod drive bevel gear 309 is fixedly connected to the lower end of each stirring rod drive gear 308. The stirring rod drive bevel gear 309 meshes with a stirring rod driven bevel gear 310. The stirring rod driven bevel gear 310 is rotatably connected inside the stirring ring 301. A stirring rod 311 is fixedly connected to the stirring rod driven bevel gear 310. A filter screen 408 is also fixedly connected to the processing tank 102 at the position between the two baffle assemblies. A water valve 401 is fixedly connected to the outer side of the filter screen 408, and a reagent tube 409 is fixedly connected to the outer side of the water valve 401.

[0036] When residual liquid needs to be treated, chemical reagents are first introduced into reagent tube 409, flowing from reagent tube 409 into water valve 401, then through filter screen 408 into treatment tank 102, and finally into the residual liquid for mixing and reaction. Filter screen 408 prevents precipitates and residues from entering water valve 401 and reagent tube 409. Then, the stirring and unfolding gear motor 305 is started. The unfolding gear motor 305 drives the unfolding gear 306 to rotate, the unfolding gear 306 drives the unfolding gear ring 307 to rotate, and the unfolding gear ring 307 drives several meshing stirring rod drive gears 308 to rotate. Each stirring rod drive gear 308 drives the stirring rod drive bevel gear 309 to rotate, stirring... The driving bevel gear 309 of the stirring rod drives the driven bevel gear 310 of the stirring rod to rotate. The driven bevel gear 310 of the stirring rod drives the stirring rod 311 to move. The stirring rod 311 rotates from the side wall of the treatment tank 102 to the middle of the treatment tank 102. Then, the stirring gear motor 302 is started. The stirring gear motor 302 drives the stirring gear 303 to rotate. The stirring gear 303 drives the stirring gear ring 304 to rotate. The stirring gear ring 304 drives the stirring ring 301 to rotate. The stirring ring 301 drives the driven bevel gear 310 of the stirring rod to start rotating around the central axis of the treatment tank 102. The driven bevel gear 310 of the stirring rod drives the stirring rod 311 to rotate. The stirring rod 311 fully mixes the residual liquid and chemical reagents in the treatment tank 102.

[0037] To ensure the reuse of the treated residue, a spray assembly is provided. The spray assembly includes a water tank 403 and spray heads 407. Filter screens 408 are fixedly connected to the two downward-sloping baffles 202 at the lower end of the treatment tank 102. A water valve 401 is fixedly connected to the lower end of the filter screen 408. One end of a water outlet pipe 402 is fixedly connected to the lower end of the water valve 401. The water tank 403 is fixedly connected to the support 101, and the other end of the water outlet pipe 402 is fixedly connected to the water tank 403. 3. The lower end of the water tank 403 is fixedly connected to one end of the spray pipe 404. The other end of the spray pipe 404 extends into the treatment tank 102 and is fixedly connected to the spray head 407. The spray head 407 is set on the baffle assembly at the upper end of the treatment tank 102. A water pump 405 for supplying water to the spray head 407 is also installed in the middle of the spray pipe 404. The spray pipe 404 is also fixedly connected to the inlet pipe 406 near the spray head 407 on the outside of the treatment tank 102. The outlet pipe 402 is a flexible hose.

[0038] When collecting the treated liquid, first open the water valves 401 on the two baffles 202 at the bottom of the treatment tank 102. The liquid in the treatment tank 102 passes through the filter screen 408 and enters the water valves 401. Because the baffles 202 at the bottom of the treatment tank 102 are sloped, most of the liquid can be collected into the water tank 403. Then the liquid flows through the outlet pipe 402 into the water tank 403. The filter screen 408 can prevent sediment from entering the water valves 401 and the outlet pipe 402. When it is necessary to spray the treatment tank 102 and the baffles 202, turn on the water pump 405. 5. The liquid in the water tank 403 is drawn in and then transported to the treatment tank 102. The liquid moves in the spray pipe 404 and reaches the spray head 407. The liquid is sprayed out from the spray head 407 to rinse the inner wall of the treatment tank 102 and the baffle 202, cleaning the residue and sediment. If the liquid in the water tank 403 is insufficient to completely clean the residue and sediment, water can be introduced from the water inlet pipe 406. After passing through the water inlet pipe 406, the water flows into the spray pipe 404 and is finally sprayed out from the spray head 407, thereby rinsing the treatment tank 102 and the baffle 202.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A residue treatment device for vinegar production processing, comprising a support (101) and a treatment barrel (102), characterized in that: The bracket (101) is fixedly connected with a treatment barrel (102) on one side, the treatment barrel (102) is provided with two baffle assemblies for separating different treatment areas, a stirring assembly for stirring residual liquid is arranged on the treatment barrel (102) between the two baffle assemblies, and a spraying assembly for spraying the treatment barrel (102) is further arranged on the bracket (101); The baffle assembly comprises two baffles (202), a rotating shaft (201) is fixedly connected in the treatment barrel (102), one end of the rotating shaft (201) extends out of the treatment barrel (102), the rotating shaft (201) is rotatably connected with the two baffles (202) on the outer side, the two baffles (202) can be independently rotated on the rotating shaft (201), one end of each baffle (202) is fixedly connected with one control plate (203), the other end of the control plate (203) is fixedly connected with a control rod (204), a push plate push rod (207) is fixedly connected to the position of the rotating shaft (201) on the outer side of the treatment barrel (102), the output end of the push plate push rod (207) is fixedly connected with a push plate (205), the push plate (205) is slidably connected to the outer side of the treatment barrel (102), and the push plate (205) is provided with two control rod sliding grooves (206), and the control rod (204) is in contact connection in the control rod sliding groove (206).

2. The residue treatment device for vinegar production according to claim 1, characterized in that: The two baffles (202) on the upper end of the treatment barrel (102) are provided with a plurality of holes.

3. The residue treatment device for vinegar production according to claim 1, characterized in that: The upper surfaces of the two baffles (202) on the lower end of the treatment barrel (102) are inclined.

4. The residue treatment device for vinegar production according to claim 1, characterized in that: The stirring assembly comprises a stirring ring (301) and a stirring rod (311), the stirring ring (301) is rotatably connected in the treatment barrel (102), the upper end of the stirring ring (301) is fixedly connected with a stirring gear ring (304), a stirring gear motor (302) is fixedly connected in the treatment barrel (102), the output shaft of the stirring gear motor (302) is fixedly connected with a stirring gear (303), the stirring gear (303) is rotatably connected in the treatment barrel (102), the stirring gear (303) is engaged with the stirring gear ring (304), and a plurality of unfolding assemblies capable of unfolding the stirring rod (311) are arranged in the stirring ring (301).

5. The residue treatment device for vinegar production according to claim 4, characterized in that: The unfolding assembly comprises a stirring rod driven bevel gear (310), the unfolding gear motor (305) is fixedly connected in the stirring ring (301), the output shaft of the unfolding gear motor (305) is fixedly connected with the unfolding gear (306), the unfolding gear (306) is rotatably connected in the stirring ring (301), the unfolding gear ring (307) is also rotatably connected in the stirring ring (301), the two sides of the unfolding gear ring (307) are provided with teeth, the unfolding gear (306) is engaged with the outer side of the unfolding gear ring (307), the inner side of the unfolding gear ring (307) is engaged with a plurality of stirring rod driving gears (308) respectively, each stirring rod driving gear (308) is rotatably connected in the stirring ring (301), and the lower end of each stirring rod driving gear (308) is fixedly connected with a stirring rod driving bevel gear (309); the stirring rod driving bevel gear (309) is engaged with the stirring rod driven bevel gear (310), the stirring rod driven bevel gear (310) is rotatably connected in the stirring ring (301), and the stirring rod driven bevel gear (310) is fixedly connected with the stirring rod (311).

6. The residue treatment device for vinegar production processing according to claim 3, characterized by: The spraying assembly comprises a water tank (403) and a spraying head (407), the lower end of the two baffles (202) of the treatment barrel (102) is fixedly connected with a filter screen (408) at a position inclined downward, the lower end of the filter screen (408) is fixedly connected with a water valve (401), one end of a water outlet pipe (402) is fixedly connected with the water valve (401), the bracket (101) is fixedly connected with the water tank (403), the other end of the water outlet pipe (402) is fixedly connected with the water tank (403), one end of a spraying pipe (404) is fixedly connected with the lower end of the water tank (403), the other end of the spraying pipe (404) extends into the treatment barrel (102), the other end of the spraying pipe (404) is arranged at the upper end of the treatment barrel (102), the other end of the spraying pipe (404) extends into the treatment barrel (102) and is fixedly connected with the spraying head (407), the spraying head (407) is arranged above the baffle assembly at the upper end of the treatment barrel (102), and a water pump (405) for supplying water to the spraying head (407) is also arranged in the middle of the spraying pipe (404).

7. The residue treatment device for vinegar production according to claim 6, characterized in that: The water outlet pipe (402) is a hose.

8. The residue treatment device for vinegar production according to claim 6, characterized in that: The treatment barrel (102) is also fixedly connected with a filter screen (408) at a position between the two baffle assemblies, the outer side of the filter screen (408) is fixedly connected with a water valve (401), and the outer side of the water valve (401) is fixedly connected with a reagent pipe (409).

9. The residue treatment device for vinegar production according to claim 1, characterized in that: The upper end of the treatment barrel (102) is hingedly connected with a cover plate (103), and the cover plate (103) is fixedly connected with a handle (104).

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