Mixing equipment for sludge utilization and treatment

By designing a mixing device with a feeding mechanism and a stirring mechanism, the problem of clumped powder being difficult to mix with sludge was solved, achieving full mixing of powder and sludge and improving the reaction effect.

CN224077234UActive Publication Date: 2026-04-03GANSU HUALING DAIRY CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Clumped powder is difficult to mix fully with sludge, which affects the sludge reaction effect.

Method used

A mixing device including a feeding mechanism and a mixing mechanism was designed. The feeding mechanism crushes agglomerates by rotating the upper and lower screen plates, and the mixing mechanism achieves full mixing of powder and sludge by a motor-driven mixing rod.

Benefits of technology

It improves the mixing uniformity and reaction effect of powder and sludge, ensuring full contact and reaction between powder and sludge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses mixing equipment for sludge utilization and treatment, a feeding mechanism comprises a mixing box, an upper sieve plate is fixedly mounted in the middle of the inner wall of the mixing box, a lower sieve plate is rotatably connected to the inner wall of the mixing box and positioned below the upper sieve plate, and the top surface of the lower sieve plate is movably contacted with the bottom surface of the upper sieve plate. A plurality of sieve holes are formed in the surfaces of the upper sieve plate and the lower sieve plate, an upper rotating rod is fixedly connected to the middle of the top surface of the lower sieve plate, the top end of the upper rotating rod penetrates through the middle of the upper sieve plate, the middle of the upper sieve plate is rotationally connected with the upper rotating rod, and a plurality of smashing rods are fixedly connected to the side edge of the outer wall of the upper rotating rod; the bottom face of the smashing rod located on the lower portion is in sliding connection with the upper surface of the upper screening plate, the upper screening plate and the lower screening plate are consistent in shape and size, the upper screening plate in the mixing box screens caked powder, and when the caked powder is blocked in screening holes of the screening plates, the lower screening plate rotating at the bottom of the upper screening plate can crush the blocked caked powder.
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Description

Technical Field

[0001] This utility model relates to the field of sludge treatment technology, specifically to a mixing device for sludge utilization and treatment. Background Technology

[0002] Utilizing powdered materials to treat sludge is an effective method of sludge treatment. For example, lime powder can neutralize acidic substances in sludge through its alkaline properties, adjust the pH value of sludge, and thus improve the physicochemical properties of sludge, making it easier to handle and dispose of. These powders can not only promote the degradation and precipitation of organic matter in sludge, accelerate the solidification process of sludge, and reduce sludge volume, but also play a bactericidal and disinfecting role, effectively removing pathogens and odors from sludge.

[0003] When using powder to treat sludge, the powder may clump due to moisture during storage. Clumped powder is difficult to mix fully with sludge, thus affecting the reaction effect. To address this problem, a mixing device for sludge treatment is proposed. Utility Model Content

[0004] The technical problem to be solved by this utility model is as follows: clumped powder is difficult to mix fully with sludge, thus affecting the reaction effect on sludge.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A sludge utilization and treatment mixing device includes a feeding mechanism, and a stirring mechanism is arranged below the feeding mechanism, the stirring mechanism including a motor;

[0007] The feeding mechanism includes a mixing box, an upper screen plate is fixedly installed in the middle of the inner wall of the mixing box, and a lower screen plate is rotatably connected to the inner wall of the mixing box below the upper screen plate. The top surface of the lower screen plate is in contact with the bottom surface of the upper screen plate. Both the upper screen plate and the lower screen plate have several screen holes on their surfaces.

[0008] The upper rotating rod is fixedly connected to the middle of the top surface of the lower screen plate. The top end of the upper rotating rod passes through the middle of the upper screen plate, and the middle of the upper screen plate is rotatably connected to the upper rotating rod. Several crushing rods are fixedly connected to the outer side of the upper rotating rod, and the bottom surface of the crushing rods located below is slidably connected to the upper surface of the upper screen plate.

[0009] The upper and lower sieve plates are identical in shape and size.

[0010] As a further embodiment of this utility model: a feeding hopper is fixedly connected to the center of the top surface of the mixing box, and the interior of the mixing box is in communication with the feeding hopper. A guide slope is fixedly installed on the inner wall of the mixing box below the lower screen plate. The diameter of the guide slope gradually increases from top to bottom. Feeding pipes are fixedly connected to both sides of the outer wall of the mixing box at the bottom of the guide slope. The interior of both feeding pipes is in communication with the interior of the mixing box.

[0011] As a further embodiment of this utility model: the stirring mechanism includes a mounting frame, the bottom center of the mounting frame is fixedly mounted to a motor, the output shaft of the motor extends upward into the interior of the mounting frame, and a ring rack is fixedly connected to the top of the output shaft of the motor, and a lower rotating rod is fixedly connected to the top center of the ring rack.

[0012] As a further embodiment of this utility model: the top end of the lower rotating rod passes through the surface of the mounting frame and extends into the interior of the mixing box, and the top end of the lower rotating rod is fixedly connected to the middle of the bottom surface of the lower screen plate.

[0013] As a further embodiment of this utility model: both sides of the inner wall of the mounting frame are fixedly installed with limit bearings, the top of each of the two limit bearings is rotatably connected with a gear, and the bottom center of each gear is fixedly connected with an extension rod, the bottom end of the extension rod extends to the bottom of the mounting frame, and the outer wall of the bottom end of each extension rod is fixedly connected with several stirring rods.

[0014] As a further embodiment of this invention: the outer sidewalls of each gear are meshed with the side of the annular rack.

[0015] As a further embodiment of this utility model: an isolation cover is fixedly installed on the bottom surface of the mounting frame and on the outside of the motor. The surface of the isolation cover has several heat dissipation vents, and a dustproof net is embedded and fixed on the inner side of each heat dissipation vent. A support frame is fixedly connected to the top surface of the mounting frame and below each feeding pipe. The top of the support frame is fixedly installed with the feeding pipe.

[0016] The beneficial effects of this utility model are:

[0017] (1) In this utility model, the powder for treating sludge is put into the mixing box. The upper screen plate inside the mixing box screens the lumpy powder. When the lumps block the screen holes of the screen plate, the lower screen plate rotating at the bottom of the upper screen plate can crush the blocked lumps. In addition, a crushing rod is installed on the top of the upper screen plate. When the crushing rod rotates, it can crush the lumps on the upper surface of the upper screen plate, improve the reaction effect between the powder and the sludge. When multiple powders are put into the mixing box, the crushing rod can also mix the powders evenly.

[0018] (2) A stirring structure is also provided below the device. A stirring rod is installed at the bottom of the stirring mechanism. The powder is fed along the feeding pipe towards the stirring rod. After the stirring rod is driven by the motor, it can fully mix the sludge and powder, thereby improving the reaction effect between the powder and the sludge. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the mixing box in this utility model;

[0022] Figure 3 This is a top view of the upper sieve plate in this utility model.

[0023] Figure 4 This is a schematic diagram of the internal structure of the mounting bracket in this utility model;

[0024] Figure 5 This is a top view of the annular rack structure in this utility model.

[0025] In the diagram: 1. Feeding mechanism; 101. Mixing box; 102. Feed hopper; 103. Feeding pipe; 104. Guide slope; 105. Upper screen plate; 106. Lower screen plate; 107. Upper rotating rod; 108. Crushing rod; 2. Mixing mechanism; 201. Mounting frame; 202. Motor; 203. Ring rack; 204. Lower rotating rod; 205. Limit bearing; 206. Gear; 207. Extension rod; 208. Mixing rod; 209. Isolation cover; 210. Heat dissipation vent; 211. Dustproof net; 212. Support frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figure 1-5As shown, a sludge utilization and treatment mixing device includes a feeding mechanism 1, and a stirring mechanism 2 is arranged below the feeding mechanism 1. The stirring mechanism 2 includes a motor 202. The feeding mechanism 1 includes a mixing box 101. An upper screen plate 105 is fixedly installed in the middle of the inner wall of the mixing box 101. A lower screen plate 106 is rotatably connected to the inner wall of the mixing box 101 and located below the upper screen plate 105. The top surface of the lower screen plate 106 is in contact with the bottom surface of the upper screen plate 105. The surfaces of the upper screen plate 105 and the lower screen plate 106 are in contact. Both are provided with a number of sieve holes; wherein, an upper rotating rod 107 is fixedly connected to the middle of the top surface of the lower sieve plate 106, the top end of the upper rotating rod 107 passes through the middle of the upper sieve plate 105, and the middle of the upper sieve plate 105 is rotatably connected to the upper rotating rod 107, and a number of crushing rods 108 are fixedly connected to the outer side of the upper rotating rod 107, the bottom surface of the lower crushing rods 108 being slidably connected to the upper surface of the upper sieve plate 105; wherein, the upper sieve plate 105 and the lower sieve plate 106 are identical in shape and size, such as Figure 2 As shown, the lower sieve plate 106 and the upper rotating rod 107 rotate synchronously. The sieve holes on the surface of the lower sieve plate 106 can crush the lower end of the clumps in the sieve holes on the surface of the upper sieve plate 105, while the crushing rod 108 below can crush the lower end of the clumps in the sieve holes on the surface of the upper sieve plate 105.

[0028] A feed hopper 102 is fixedly connected to the center of the top surface of the mixing bin 101, and the interior of the mixing bin 101 is connected to the feed hopper 102. A guide slope 104 is fixedly installed on the inner wall of the mixing bin 101 below the lower screen plate 106. The diameter of the guide slope 104 gradually increases from top to bottom. Feed pipes 103 are fixedly connected to both sides of the outer wall of the mixing bin 101 at the bottom of the guide slope 104. The interiors of both feed pipes 103 are connected to the interior of the mixing bin 101. Figures 1-2 As shown, the feeding pipe 103 feeds the powder towards the extension rod 207;

[0029] The mixing mechanism 2 includes a mounting frame 201. A motor 202 is fixedly mounted to the center of the bottom surface of the mounting frame 201. The output shaft of the motor 202 extends upwards into the interior of the mounting frame 201. A ring-shaped rack 203 is fixedly connected to the top of the output shaft of the motor 202. A lower rotating rod 204 is fixedly connected to the center of the top surface of the ring-shaped rack 203. The top end of the lower rotating rod 204 passes through the surface of the mounting frame 201 and extends into the interior of the mixing box 101. The top end of the lower rotating rod 204 is fixedly connected to the center of the bottom surface of the lower screen plate 106. Figure 2 , Figure 3 As shown, the internal structures of the feeding mechanism 1 and the mixing mechanism 2 are driven simultaneously by a single motor;

[0030] Limit bearings 205 are fixedly installed on both sides of the inner wall of the mounting frame 201. Gears 206 are rotatably connected to the top of each limit bearing 205, and an extension rod 207 is fixedly connected to the center of the bottom surface of each gear 206. The bottom end of the extension rod 207 extends to the bottom of the mounting frame 201, and several stirring rods 208 are fixedly connected to the outer wall of the bottom end of each extension rod 207. The outer wall of each gear 206 meshes with the side of the annular rack 203. Figure 4 As shown, when the ring rack 203 rotates, it simultaneously drives the gears 206 on both sides to rotate;

[0031] An isolation cover 209 is fixedly installed on the bottom surface of the mounting bracket 201, located outside the motor 202. The surface of the isolation cover 209 has several heat dissipation vents 210, and a dustproof mesh 211 is embedded and fixed inside each heat dissipation vent 210. A support frame 212 is fixedly connected to the top surface of the mounting bracket 201, located below each feeding pipe 103. The top of the support frame 212 is fixedly installed to the feeding pipe 103. Figure 1 As shown, the dustproof net 211 prevents powder from coming into contact with the motor 202.

[0032] The working principle of this utility model:

[0033] When the device is in use, the mounting frame 201 is fixed above the sludge treatment tank, and the extension rod 207 is inserted into the sludge tank. When the sludge is to be treated, the powder is filled from the feeding hopper 102 into the mixing box 101. At the same time, the motor 202 is started to drive the lower rotating rod 204 to rotate. The upper rotating rod 107 and the crushing rod 108 crush and mix the powder. After crushing, the smaller powder particles pass through the screen holes on the surface of the upper screen plate and the lower screen plate 105, and then enter the feeding pipe 103 along the guide slope 104. Finally, they separate from the bottom of the feeding pipe 103 and fall to the side of the extension rod 207.

[0034] Secondly, when the motor 202 starts, it also drives the ring rack 203 to rotate continuously. The ring rack pushes the meshing gears 206 on both sides. The gears 206 drive the lower extension rod 207 to rotate continuously, and then the stirring rod 208 stirs and mixes the sludge and the falling powder.

[0035] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A sludge utilization and treatment mixing device, comprising a feeding mechanism (1), wherein a stirring mechanism (2) is provided below the feeding mechanism (1), and the stirring mechanism (2) includes a motor (202); Its features are, The feeding mechanism (1) includes a mixing box (101), an upper screen plate (105) is fixedly installed in the middle of the inner wall of the mixing box (101), a lower screen plate (106) is rotatably connected to the inner wall of the mixing box (101) and below the upper screen plate (105), and the top surface of the lower screen plate (106) is in contact with the bottom surface of the upper screen plate (105). The surfaces of the upper screen plate (105) and the lower screen plate (106) are provided with a number of screen holes. The upper rotating rod (107) is fixedly connected to the middle of the top surface of the lower screen plate (106). The top end of the upper rotating rod (107) passes through the middle of the upper screen plate (105), and the middle of the upper screen plate (105) is rotatably connected to the upper rotating rod (107). Several crushing rods (108) are fixedly connected to the outer side of the upper rotating rod (107). The bottom surface of the crushing rod (108) located below is slidably connected to the upper surface of the upper screen plate (105). The upper sieve plate (105) and the lower sieve plate (106) are identical in shape and size.

2. The sludge utilization and treatment mixing equipment according to claim 1, characterized in that, A feeding hopper (102) is fixedly connected to the center of the top surface of the mixing box (101), and the interior of the mixing box (101) is in communication with the feeding hopper (102). A guide slope (104) is fixedly installed on the inner wall of the mixing box (101) and below the lower screen plate (106). The diameter of the guide slope (104) gradually increases from top to bottom. Feeding pipes (103) are fixedly connected to both sides of the outer wall of the mixing box (101) and at the bottom of the guide slope (104). The interiors of the two feeding pipes (103) are in communication with the interior of the mixing box (101).

3. The mixing equipment for sludge utilization and treatment according to claim 2, characterized in that, The stirring mechanism (2) includes a mounting frame (201), the bottom center of which is fixedly mounted to a motor (202). The output shaft of the motor (202) extends upward into the interior of the mounting frame (201), and a ring rack (203) is fixedly connected to the top of the output shaft of the motor (202). A lower rotating rod (204) is fixedly connected to the center of the top surface of the ring rack (203).

4. The mixing equipment for sludge utilization and treatment according to claim 3, characterized in that, The top end of the lower rotating rod (204) passes through the surface of the mounting frame (201) and extends into the mixing box (101), and the top end of the lower rotating rod (204) is fixedly connected to the middle of the bottom surface of the lower screen plate (106).

5. The sludge utilization and treatment mixing equipment according to claim 4, characterized in that, Both sides of the inner wall of the mounting frame (201) are fixedly installed with limit bearings (205). The top of each of the two limit bearings (205) is rotatably connected with a gear (206). An extension rod (207) is fixedly connected to the middle of the bottom surface of each gear (206). The bottom end of the extension rod (207) extends to the bottom of the mounting frame (201). Several stirring rods (208) are fixedly connected to the outer wall of the bottom end of each extension rod (207).

6. The sludge utilization and treatment mixing equipment according to claim 5, characterized in that, The outer sidewall of each gear (206) is meshed with the side of the annular rack (203).

7. A mixing device for sludge utilization and treatment according to claim 6, characterized in that, An isolation cover (209) is fixedly installed on the bottom surface of the mounting frame (201) and outside the motor (202). The surface of the isolation cover (209) has several heat dissipation vents (210). A dustproof net (211) is embedded and fixed on the inner side of each heat dissipation vent (210). A support frame (212) is fixedly connected to the top surface of the mounting frame (201) and below each feeding pipe (103). The top of the support frame (212) is fixedly installed with the feeding pipe (103).