Double-tension-spring transverse moving structure and warp knitting machine
By using a double tension spring transverse shift structure design, the problems of fatigue and breakage of traditional tension springs are solved, the load-bearing capacity and weaving stability are improved, and reliable weaving is achieved in high-frequency vibration environments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-03
AI Technical Summary
The tension springs in traditional mechanical transverse structures are prone to metal fatigue and breakage, and cannot match the rapid start and stop of the comb bars, resulting in reset delay and vibration deviation. Furthermore, the resonant frequencies are close when running at high speeds, affecting the weaving quality.
The double-tension-spring transverse structure is adopted. By setting two tension springs side by side with the same amount of deformation, the load is shared, reducing fatigue wear of the single spring. The pull rope, fixing head and collar are used to fix it to the pull hook or comb reset mechanism to increase the load capacity. The support rod is detachably connected by the fastener to enhance stability.
It improves the load-bearing capacity of the tension spring, reduces fatigue wear of the single spring, is suitable for high-frequency vibration environments, doubles the load capacity, ensures the stability and reliability of the weaving process, and allows the other spring to maintain system function when a single spring breaks, making it suitable for layouts in confined spaces.
Smart Images

Figure CN224077660U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a double tension spring transverse movement structure and a warp knitting machine, belonging to the field of transverse movement structures for warp knitting machines. Background Technology
[0002] The lateral movement structure of a warp knitting machine is a part of the machine and is mainly used to control the lateral movement of the guide needles during the knitting process to achieve different knitting patterns and structures. The lateral movement structure consists of a comb structure with guide needles installed, a lateral movement drive mechanism, etc.
[0003] Traditional mechanical transverse movement structures use tension springs as the reset device, which has the following drawbacks: the vibration frequency of the tension spring is close to that of the transverse movement motor, causing resonance; under long-term high-frequency movement, the tension spring is prone to metal fatigue, resulting in a decrease in the elastic coefficient or even breakage, requiring frequent replacement; and when running at high speed, the reset speed of the tension spring cannot match the rapid start and stop of the comb, which may lead to reset delay, causing comb vibration or positioning deviation.
[0004] Therefore, this utility model provides a double tension spring transverse structure with high load-bearing capacity and a warp knitting machine. Utility Model Content
[0005] In view of this, the purpose of this utility model is to provide a double tension spring transverse structure with high load-bearing capacity and a warp knitting machine.
[0006] This utility model is implemented as follows:
[0007] A double-tension spring transverse sliding structure includes several sets of hanger pressure plates and transverse sliding seats, wherein the transverse sliding seats and hanger pressure plates are arranged in parallel, and a support rod is also included, wherein each set of hanger pressure plates and transverse sliding seats is supported and fixed by the support rod.
[0008] This utility model also includes a comb reset mechanism, two tension springs and hooks. There are two comb reset mechanisms and hooks, which are respectively installed at the upper and lower ends of the transverse shift seat and the hanging bracket pressure plate. The comb reset mechanisms and hooks with corresponding positions are connected and fixed by the tension springs.
[0009] As a further improvement, the tension spring consists of a tension rope, a fixing head, and a loop portion. The end of the tension rope is bent and fixed with the fixing head to form a loop portion, which is fixed to the hook or comb reset mechanism.
[0010] As a further improvement, a headstock hanger is also included, wherein the hanger pressure plate is vertically fixed to the front end face of the headstock hanger.
[0011] As a further improvement, both ends of the support rod are detachably and fixedly connected to the hanger pressure plate or the transverse sliding seat by fasteners.
[0012] As a further improvement, the fixing member includes a first rotating member, a second rotating member, and a washer, wherein one end of the first rotating member is embedded in one end of the support rod, and the other end of the first rotating member is embedded with a washer.
[0013] One end of the second rotating component is threaded onto the transverse sliding seat, and the other end is connected to the end of the first rotating component on which a washer is installed.
[0014] As a further improvement, the end of the second rotating member that contacts the first rotating member is hemispherical.
[0015] As a further improvement, the number of the hanger pressure plate and the transverse sliding seat is one or more sets.
[0016] As a further improvement, the first rotating member includes a first horizontal portion and a second horizontal portion, wherein the diameter of the first horizontal portion is smaller than the diameter of the second horizontal portion.
[0017] A warp knitting machine includes the aforementioned double tension spring transverse movement structure.
[0018] The beneficial effects of this utility model are: This utility model sets two tension springs, which are installed side by side with the same amount of deformation and bear the load in the same direction at the same time, thereby sharing the load and reducing the fatigue wear of the single spring. It is suitable for high-frequency vibration environment of transverse structure. In other words, the double tension spring structure design doubles the load capacity, which is two times or more. In practical applications, if one spring breaks, the other can temporarily maintain the system function. It can also be distributed in a narrow space. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of a double tension spring transverse displacement structure provided in an embodiment of the present invention.
[0021] Figure 2 This is a partial structural diagram of a double tension spring transverse movement structure and a warp knitting machine provided by an embodiment of the present invention.
[0022] Figure 3 This is a schematic diagram of a tension spring structure with a double tension spring lateral movement structure provided in an embodiment of the present invention.
[0023] Figure 4This is a schematic diagram of the support rod and fixing parts of a double tension spring transverse structure provided in this embodiment of the utility model.
[0024] Figure 5 This is a top view of a double tension spring transverse structure provided in an embodiment of the present invention.
[0025] Reference numerals: hanger pressure plate 10 and transverse sliding seat 20, support rod 30, comb reset mechanism 40, tension spring 50, hook 60, pull rope 501, fixing head 502, collar part 503, machine head hanger 70, fixing part 80, first rotating part 801, second rotating part 802, washer 803, first horizontal part 811, second horizontal part 812. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0027] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0028] Reference Figures 1 to 5 As shown, this embodiment provides a specific implementation of a double tension spring transverse structure, including several sets of hanger pressure plates 10 and transverse seats 20, wherein the transverse seats 20 and the hanger pressure plates 10 are arranged in parallel, and a support rod 30 is also included, wherein each set of hanger pressure plates 10 and transverse seats 20 is supported and fixed by the support rod 30;
[0029] This utility model also includes a comb reset mechanism 40, two tension springs 50 and a hook 60. There are two comb reset mechanisms 40 and two hooks 60, which are respectively installed at the upper and lower ends of the transverse shift seat 20 and the hanging bracket pressure plate 10. The comb reset mechanisms 40 and hooks 60 with corresponding positions are connected and fixed by the tension springs 50.
[0030] For the detailed structure and principle of the comb reset mechanism 40, please refer to the patent application document with patent application number CN202410130652.0, entitled "A comb reset mechanism for a comb transverse movement assembly of a warp knitting machine".
[0031] In the above technical solution, compared with the traditional hanger pressure plate 10 and transverse seat 20 only setting one tension spring, which causes many drawbacks as mentioned in the background art, this utility model sets two tension springs 50, which are installed side by side, with the same amount of deformation, and bear the load in the same direction at the same time, thereby sharing the load and reducing the fatigue wear of the single spring. It is suitable for the high-frequency vibration environment of transverse structure. In other words, the double tension spring structure design doubles the load capacity, which is two times or more. In practical applications, if one spring breaks, the other can temporarily maintain the system function. It can also be distributed in a small space.
[0032] The tension spring 50 is composed of a pull rope 501, a fixing head 502, and a loop portion 503. The end of the pull rope 501 is bent and fixed by the fixing head 502 to form the loop portion 503. The loop portion 503 is fixed to the pull hook 60 or the comb reset mechanism 40. The tension spring 50 can quickly cooperate with the comb reset mechanism 40 or the pull hook 60 using the loop portion 503.
[0033] This utility model also includes a head hanger 70, wherein the hanger pressure plate 10 is vertically fixed to the front end face of the head hanger 70.
[0034] In this embodiment, both ends of the support rod 30 are detachably and fixedly connected to the hanger pressure plate 10 or the transverse sliding seat 20 by the fixing member 80.
[0035] Furthermore, the fixing member 80 includes a first rotating member 801, a second rotating member 802, and a washer 803. One end of the first rotating member 801 is embedded in one end of the support rod 30, and the washer 803 is embedded in the other end of the first rotating member 801.
[0036] One end of the second rotating member 802 is threaded onto the transverse sliding seat 20, and the other end is connected to the end of the first rotating member 801 on which the washer 803 is installed.
[0037] The contact area between the support rod 30 and the hanger pressure plate 10 or the transverse sliding seat 20 is increased by the fastener 80, and it can also be threadedly connected to the hanger pressure plate 10 or the transverse sliding seat 20 to strengthen the connection between the two.
[0038] In one specific embodiment, the end of the second rotating member 802 that contacts the first rotating member 801 is hemispherical.
[0039] In other embodiments, the number of the hanger pressure plate 10 and the transverse sliding seat 20 is one or more sets. When the number of the hanger pressure plate 10 and the transverse sliding seat 20 is one set,
[0040] In other embodiments, the first rotating member 801 includes a first horizontal portion 811 and a second horizontal portion 812, wherein the diameter of the first horizontal portion 811 is smaller than the diameter of the second horizontal portion 812, so as to facilitate fixing the support rod 30 while maintaining the flatness of the outer surface of the support rod 30.
[0041] In other embodiments, a warp knitting machine includes the aforementioned double-tension-spring lateral movement structure.
[0042] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dual tension spring traversing structure, characterized in that, The double-pull spring horizontal moving structure comprises a plurality of groups of hanger pressing plates (10) and horizontal moving seats (20), the horizontal moving seats (20) and the hanger pressing plates (10) are arranged in parallel, and supporting rods (30) are arranged between each group of the hanger pressing plates (10) and the horizontal moving seats (20) to support and fix the hanger pressing plates (10) and the horizontal moving seats (20). The double-pull spring horizontal moving structure further comprises a plurality of groups of comb bar reset mechanisms (40), two pull springs (50) and two pull hooks (60), the comb bar reset mechanisms (40) and the pull hooks (60) are arranged at upper and lower ends of the horizontal moving seats (20) and the hanger pressing plates (10) respectively, and the comb bar reset mechanisms (40) and the pull hooks (60) corresponding in position are connected and fixed through the pull springs (50).
2. The dual tension spring traversing mechanism of claim 1, wherein, The pull spring (50) is composed of a pull rope (501), a fixed head (502) and a loop part (503), the end of the pull rope (501) is bent and fixed by the fixed head (502) to form the loop part (503), and the loop part (503) is fixed with the pull hook (60) or the comb bar reset mechanism (40).
3. The dual tension spring traversing mechanism of claim 1, wherein, The double-pull spring horizontal moving structure further comprises a machine head hanger (70), and the hanger pressing plates (10) are vertically fixed on the front end surface of the machine head hanger (70).
4. The dual tension spring traversing mechanism of claim 1, wherein, The two ends of the supporting rod (30) are detachably fixed and connected to the hanger pressing plates (10) or the horizontal moving seats (20) through fixing members (80).
5. The dual tension spring traversing mechanism of claim 4, wherein, The fixing member (80) comprises a first rotating member (801), a second rotating member (802) and a gasket (803), one end of the first rotating member (801) is embedded in one end of the supporting rod (30), and the other end of the first rotating member (801) is embedded with the gasket (803). One end of the second rotating member (802) is screwed on the horizontal moving seat (20), and the other end is connected with the end of the first rotating member (801) on which the gasket (803) is arranged.
6. The dual tension spring traversing mechanism of claim 5, wherein, The end of the second rotating member (802) in contact with the first rotating member (801) is hemispherical.
7. The dual tension spring traversing mechanism of claim 1, wherein, The number of the hanger pressing plates (10) and the horizontal moving seats (20) is one group or more than one group.
8. A warp knitting machine, characterized in that, The double-pull spring horizontal moving structure comprises the double-pull spring horizontal moving structure according to any one of claims 1-7.
Citation Information
Patent Citations
Guide bar resetting mechanism for guide bar transverse moving assembly of warp knitting machine
CN118029049A