Cotton ball processing and soaking device
By designing a cotton ball processing and soaking device, and utilizing a servo motor-driven lifting and pressing mechanism and a tray mechanism, the complete soaking and convenient feeding of cotton balls are achieved, solving the problems of cumbersome operation and low disinfection efficiency in existing technologies, and improving disinfection efficiency and practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-03
AI Technical Summary
The current cotton ball disinfection process is cumbersome and cannot be fully soaked, resulting in low disinfection efficiency.
A cotton ball processing and soaking device was designed, comprising a soaking tank, a soaking frame, and a lifting and pressing mechanism. A servo motor drives a worm gear to rotate a lead screw, thereby realizing the up and down movement of the pressing mesh plate. Combined with a card holder mechanism, it facilitates the complete soaking and unloading of cotton balls.
It improves the disinfection efficiency of cotton balls and the practicality of the device, ensures that the cotton balls are fully soaked and easy to feed, and simplifies the operation process.
Smart Images

Figure CN224077714U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cotton ball soaking technology, and in particular to a cotton ball processing and soaking device. Background Technology
[0002] Cotton balls are made from medical absorbent cotton. They are white, soft to the touch, odorless, tasteless, and elastic—a commonly used medical supply. They are used in medical institutions for applying medications, cleaning, wound care, skin disinfection, and sterilization of medical devices.
[0003] Cotton balls are made from cotton through a process of degreasing. Because the surface layer does not contain fat, they have good hydrophilicity and can be used as disinfectant cotton balls when soaked in 75% alcohol.
[0004] In the process of disinfecting cotton balls, it is necessary to soak the cotton balls in a disinfectant solution of a certain concentration. Some existing cotton ball disinfection processes involve placing the cotton balls in a storage box, then immersing them in a disinfection pool, and then manually turning them over to ensure they are fully immersed in the disinfection pool. This process is cumbersome, and the turning over does not allow the cotton balls to be fully immersed and disinfected, reducing the efficiency of disinfection and the practicality of the device. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the problems existing in the prior art, this utility model provides a cotton ball processing and soaking device.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: a cotton ball processing soaking device, including a soaking tank and a soaking frame disposed inside the soaking tank, wherein a pressing mesh plate is disposed inside the soaking tank and a lifting pressing mechanism is disposed on the upper surface of the soaking tank;
[0009] The lifting and pressing mechanism includes a lead screw inserted inside the soaking tank and an L-shaped pressing rod fixedly connected to the pressing mesh plate. The lead screw has a threaded sleeve threadedly connected to its outer surface, and a lifting plate is fixedly connected to the outer surface of the threaded sleeve. The L-shaped pressing rod is fixedly connected to the lifting plate.
[0010] The soaking frame is equipped with a card holder mechanism;
[0011] The card tray mechanism includes a card tray groove inside the soaking frame and a baffle plate inserted inside the soaking frame. A rotating shaft is movably connected inside the card tray groove, and a card block is fixedly connected to the outer surface of the rotating shaft.
[0012] In a preferred embodiment of the cotton ball processing and soaking device of this utility model, the lifting and pressing mechanism further includes a worm gear inserted inside the soaking tank, and a telescopic rod fixedly connected between the lifting plate and the soaking tank. A worm wheel is fixedly connected to the outer surface of the screw, the worm wheel is movably connected to the worm gear, and a limit block is fixedly connected to the top of the screw.
[0013] In a preferred embodiment of the cotton ball processing and soaking device of this utility model, the worm and the lead screw are movably connected to the soaking tank through bearing seats and bearings. A servo motor is fixedly connected to one end of the worm that passes through the soaking tank, and the servo motor is fixedly connected to the soaking tank.
[0014] As a preferred embodiment of the cotton ball processing and soaking device of this utility model, the card tray mechanism further includes a coil spring disposed between the rotating shaft and the card tray groove, and a movable groove opened inside the soaking frame. The two ends of the coil spring are respectively connected to the rotating shaft and the card tray groove. The baffle is disposed inside the movable groove and is movably connected to the movable groove through a slide rail slider. The movable groove is connected to the card tray groove.
[0015] In a preferred embodiment of the cotton ball processing and soaking device of this utility model, a handle is connected to the side of the baffle near the outer wall of the soaking frame, and a storage groove for storing the handle is provided on the outer surface of the soaking frame.
[0016] In a preferred embodiment of the cotton ball processing and soaking device of this utility model, the soaking tank is provided with an outlet for replacing the soaking solution.
[0017] (III) Beneficial Effects
[0018] This utility model provides a cotton ball processing and soaking device. It has the following beneficial effects:
[0019] (1) By setting up a lifting and pressing mechanism, the servo motor drives the worm gear to rotate, which drives the threaded sleeve to move the pressing mesh plate up and down along the screw, thereby driving the pressing mesh plate to press the cotton ball, thus ensuring that the cotton ball can be completely soaked in the disinfectant solution, improving the disinfection efficiency and practicality of the device.
[0020] (2) The gate card mechanism uses the rotation of the screw to drive the pressing screen plate to move upward, which can drive the soaking frame to move upward. When the soaking frame is higher than the soaking tank, the baffle is pulled outward to separate the baffle from the card block, and the card block can rotate, thereby separating the pressing screen plate from the soaking frame and achieving the effect of convenient material unloading. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0023] Figure 2 This is a cross-sectional view of the lifting and pressing mechanism of this utility model.
[0024] Figure 3 This is a cross-sectional view of the present invention.
[0025] Figure 4 This is a cross-sectional view of the present invention.
[0026] Figure 5 This is a utility model Figure 3 Enlarged view of the structure at point A in the middle.
[0027] Figure 6 This is a utility model Figure 4 Enlarged view of the structure at point A in the middle.
[0028] In the diagram, 1 represents the soaking tank;
[0029] 2. Soaking frame;
[0030] 3. Press the mesh plate;
[0031] 4. Lifting and pressing mechanism; 401. Lead screw; 402. L-shaped pressing rod; 403. Threaded sleeve; 404. Lifting plate; 405. Telescopic rod; 406. Worm gear; 407. Worm wheel; 408. Limit block;
[0032] 5. Card holder mechanism; 501. Card holder slot; 502. Baffle; 503. Rotating shaft; 504. Card block; 505. Coil spring; 506. Moving slot; 507. Spring;
[0033] 6. Servo motor. Detailed Implementation
[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0035] Example 1
[0036] Reference Figure 1 , Figure 2 and Figure 3This is the first embodiment of the present utility model. This embodiment provides a cotton ball processing soaking device, including a soaking tank 1 and a soaking frame 2 disposed inside the soaking tank 1. A pressing mesh plate 3 is disposed inside the soaking tank 1, and a lifting pressing mechanism 4 is disposed on the upper surface of the soaking tank 1.
[0037] The lifting and pressing mechanism 4 includes a lead screw 401 inserted inside the soaking tank 1 and an L-shaped pressing rod 402 fixedly connected to the pressing mesh plate 3. The lead screw 401 is threadedly connected to a threaded sleeve 403, and a lifting plate 404 is fixedly connected to the outer surface of the threaded sleeve 403. The L-shaped pressing rod 402 is fixedly connected to the lifting plate 404.
[0038] Specifically, the lifting and pressing mechanism 4 also includes a worm gear 406 inserted inside the soaking tank 1, and a telescopic rod 405 fixedly connected between the lifting plate 404 and the soaking tank 1. A worm wheel 407 is fixedly connected to the outer surface of the lead screw 401, and the worm wheel 407 is movably connected to the worm gear 406. A limit block 408 is fixedly connected to the top of the lead screw 401. Both the worm gear 406 and the lead screw 401 are movably connected to the soaking tank 1 through bearing seats and bearings. A servo motor 6 is fixedly connected to one end of the worm gear 406 that passes through the soaking tank 1. The servo motor 6 is fixedly connected to the soaking tank 1. The soaking tank 1 is provided with an outlet for changing the soaking solution.
[0039] Furthermore, the servo motor 6 drives the worm gear 406 to rotate, which in turn drives the lead screw 401 to rotate. Since the pressing mesh plate 3 is connected to the lifting plate 404 via the L-shaped pressing rod 402, and the lifting plate 404 is threadedly connected to the lead screw 401 via the threaded sleeve 403, when the lead screw 401 rotates, it can drive the threaded sleeve 403 to move the pressing mesh plate 3 up and down along the lead screw 401. This allows the pressing mesh plate 3 to press the cotton ball, ensuring that the cotton ball is completely immersed in the disinfectant solution, thus improving the disinfection efficiency and practicality of the device.
[0040] Example 2
[0041] Reference Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 This is the second embodiment of the present invention, which is based on the previous embodiment, wherein a card holder mechanism 5 is provided inside the soaking frame 2;
[0042] The card holder mechanism 5 includes a card holder groove 501 opened inside the soaking frame 2 and a baffle 502 inserted inside the soaking frame 2. A rotating shaft 503 is movably connected inside the card holder groove 501, and a card block 504 is fixedly connected to the outer surface of the rotating shaft 503.
[0043] Specifically, the card holder mechanism 5 also includes a coil spring 505 disposed between the rotating shaft 503 and the card holder groove 501, and a movable groove 506 opened inside the soaking frame 2. The two ends of the coil spring 505 are respectively connected to the rotating shaft 503 and the card holder groove 501. A baffle 502 is disposed inside the movable groove 506. The baffle 502 is movably connected to the movable groove 506 through a slide rail slider. The movable groove 506 is connected to the card holder groove 501. A handle is connected to the side of the baffle 502 near the outer wall of the soaking frame 2. A storage groove for storing the handle is opened on the outer surface of the soaking frame 2.
[0044] Furthermore, the rotation of the lead screw 401 drives the pressing screen 3 to move upward. When the pressing screen 3 abuts against the locking block 504, the locking block 504 cannot rotate upward under the action of the baffle 502, thus blocking the pressing screen 3. When the pressing screen 3 continues to move upward, it can drive the soaking frame 2 to move upward. When the soaking frame 2 is higher than the soaking tank 1, the baffle 502 is pulled outward, and the baffle 502 is separated from the locking block 504. Then the locking block 504 can rotate, thus separating the pressing screen 3 from the soaking frame 2, achieving the effect of facilitating material unloading.
[0045] Working Principle: When cotton balls need to be soaked and disinfected during processing, the cotton balls are placed in the soaking frame 2, and then the soaking frame 2 is placed inside the soaking tank 1. The servo motor 6 is then activated, driving the worm gear 406 to rotate. Since the worm gear 406 is movably connected to the worm wheel 407, and the worm wheel 407 is fixedly connected to the lead screw 401, the rotation of the worm gear 406 drives the lead screw 401 to rotate. Because the pressing mesh plate 3 is connected to the lifting plate 404 via the L-shaped pressing rod 402, and the lifting plate 404 is threadedly connected to the lead screw 401 via the threaded sleeve 403, the rotation of the lead screw 401 drives the threaded sleeve 403 to move the pressing mesh plate 3 up and down along the lead screw 401. This causes the pressing mesh plate 3 to press the cotton balls, ensuring that the cotton balls are completely soaked in the disinfectant solution, thus improving the efficiency of the device. Regarding disinfection efficiency and practicality, after the cotton balls are disinfected, the rotation of the screw 401 drives the pressing mesh plate 3 to move upward. When the pressing mesh plate 3 abuts against the locking block 504, the locking block 504 cannot rotate upward under the action of the baffle 502, thus blocking the pressing mesh plate 3. As the pressing mesh plate 3 continues to move upward, it can drive the soaking frame 2 to move upward. When the soaking frame 2 is higher than the soaking tank 1, the baffle 502 is pulled outward, separating the baffle 502 from the locking block 504, allowing the locking block 504 to rotate, thus separating the pressing mesh plate 3 from the soaking frame 2 for easy material feeding. When the pressing mesh plate 3 is completely separated from the soaking frame 2, the locking block 504 can be reset under the action of the coil spring 505. At the same time, the baffle 502 is released, and the baffle 502 can also be reset under the action of the spring 507, ensuring the stability of the pressing mesh plate 3 for the next material feeding.
[0046] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
Claims
1. A cotton ball processing and soaking device, comprising a soaking box (1) and a soaking frame (2) arranged inside the soaking box (1), wherein a pressing screen (3) is arranged inside the soaking box (1), characterized in that: The upper surface of the soaking box (1) is provided with a lifting pressing mechanism (4); The lifting pressing mechanism (4) comprises a lead screw (401) penetratingly arranged in the soaking box (1), and an L-shaped pressing rod (402) fixedly connected with the pressing net plate (3), the outer surface of the lead screw (401) is threadedly connected with a threaded sleeve (403), the outer surface of the threaded sleeve (403) is fixedly connected with a lifting plate (404), and the L-shaped pressing rod (402) is fixedly connected with the lifting plate (404). The soaking frame (2) is internally provided with a clamping bracket mechanism (5). The clamping bracket mechanism (5) comprises a clamping bracket slot (501) opened in the soaking frame (2), and a baffle (502) penetratingly arranged in the soaking frame (2), the inner part of the clamping bracket slot (501) is movably connected with a rotating shaft (503), and the outer surface of the rotating shaft (503) is fixedly connected with a clamping block (504).
2. The cotton ball processing and soaking device according to claim 1, characterized in that: The lifting pressing mechanism (4) further comprises a worm (406) penetratingly arranged in the soaking box (1), and a telescopic rod (405) fixedly connected between the lifting plate (404) and the soaking box (1), the outer surface of the lead screw (401) is fixedly connected with a worm gear (407), the worm gear (407) is movably connected with the worm (406), and the top end of the lead screw (401) is fixedly connected with a limiting block (408).
3. A cotton ball processing and soaking device according to claim 2, wherein: The worm (406) and the lead screw (401) are movably connected with the soaking box (1) through bearing seats and bearings, one end of the worm (406) penetrating through the soaking box (1) is fixedly connected with a servo motor (6), and the servo motor (6) is fixedly connected with the soaking box (1).
4. The cotton ball processing and soaking device according to claim 3, characterized in that: The clamping bracket mechanism (5) further comprises a coil spring (505) arranged between the rotating shaft (503) and the clamping bracket slot (501), and a moving slot (506) opened in the soaking frame (2), the two ends of the coil spring (505) are respectively connected with the rotating shaft (503) and the clamping bracket slot (501), the baffle (502) is arranged in the moving slot (506), the baffle (502) is movably connected with the moving slot (506) through a sliding rail sliding block, a spring (507) is arranged between the sliding rail and the sliding block, and the moving slot (506) is communicated with the clamping bracket slot (501).
5. A cotton ball processing and soaking device according to claim 4, wherein: The baffle (502) is connected with a handle on the side close to the outer wall of the soaking frame (2), and a storage slot for storing the handle is opened on the outer surface of the soaking frame (2).
6. A cotton ball processing and soaking device according to claim 5, wherein: The soaking box (1) is internally provided with a liquid outlet for replacing the soaking liquid.