Slag treatment intelligent factory AI identification automatic dust removal robot

Abstract

The utility model belongs to the technical field of furnace slag treatment, particularly relates to an AI identification automatic dust removal robot for a furnace slag treatment smart factory, and aims to solve the problems that furnace slag in a furnace is difficult to completely move out in the process of moving the furnace slag out of the furnace at present, and the furnace slag in the furnace is accumulated during long-time use, so that the furnace slag in the furnace cannot be completely removed. In order to solve the problems that in the prior art, ventilation in a stove is not smooth enough, and normal combustion of coal briquettes is affected, according to the scheme, the stove comprises an electric crawler-type base, a mounting box is welded to the top of the electric crawler-type base, a door plate is hinged to an opening in one side of the mounting box, and a vacuum pump is fixedly mounted on one side of the top of the electric crawler-type base through bolts; according to the furnace slag collecting device, the suction pipe can be transferred into the furnace, furnace slag stored in the furnace can be sucked out and collected into the net cage in a centralized mode, and therefore the furnace slag contained in the furnace can be conveniently and rapidly collected in the centralized mode in the actual use process, and the furnace can work stably and continuously.

Description

Technical Field

[0001] This utility model relates to the field of slag treatment technology, and in particular to an AI-based automatic dust removal robot for a smart slag treatment factory. Background Technology

[0002] When slag is discharged, it is in a molten state and must be processed in a certain way to meet the requirements of the other party and subsequent use. Different processing methods can produce finished products in different states. Finished slag can be used as cement admixture, paving, and making microcrystalline glass, etc. Slag processing equipment is used in the process.

[0003] Currently, during the process of removing slag from the furnace, it is often difficult to remove all the slag. As the slag accumulates in the furnace over a long period of use, it can lead to insufficient ventilation and affect the normal combustion of coal. Therefore, we propose an AI-based automatic dust removal robot for a smart factory to handle slag, in order to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies where it is often difficult to remove all slag from the furnace during the process of removing slag from the furnace. This leads to slag accumulation in the furnace over a long period of use, which can cause insufficient ventilation and affect the normal combustion of coal. The invention proposes an AI-based automatic dust removal robot for a smart factory to handle slag.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A smart factory for slag treatment, featuring an AI-powered automatic dust removal robot, includes an electric tracked base. A mounting box is welded to the top of the electric tracked base, and a door panel is hinged to an opening on one side of the mounting box. A vacuum pump is bolted to one side of the top of the electric tracked base, and the suction end of the vacuum pump extends into the mounting box and is fixedly connected to the bottom inner wall of one side of the mounting box. A telescopic pipeline mechanism is installed on the top inner wall of the mounting box, with one side extending into the furnace for sucking out the slag stored in the furnace. The dust removal robot also includes:

[0007] The lifting mechanism installed on the top of the mounting box is connected to the pipeline mechanism and is used to drive the pipeline mechanism to extend and retract, so as to facilitate the movement of the pipeline mechanism into or out of the furnace.

[0008] An adjustment mechanism installed on the pipeline structure is connected to the lifting mechanism. The adjustment mechanism is used to drive the pipeline entering the furnace to rotate and adjust so as to suck out slag from different positions inside the furnace.

[0009] In one possible design, the piping mechanism includes a support pipe that penetrates the top inner wall of the mounting box and is welded to the top inner wall of the mounting box. A bend is slidably fitted inside the support pipe, with one end of the bend extending above the support pipe. A rotating pipe is rotatably connected inside the bend. A lifting mechanism is connected to the bend. The bottom end of the rotating pipe extends below the bend and is fitted with a suction assembly capable of telescopic movement. The suction assembly is used to suck out slag present in the furnace. An adjustment mechanism is connected to the rotating pipe and is used to drive the rotating pipe to rotate, thereby adjusting the position of the suction assembly.

[0010] In one possible design, the suction assembly includes a conveying pipe welded to the bottom of a rotating pipe, with a suction tube slidably fitted onto the conveying pipe. The suction tube is capable of horizontal movement along the conveying pipe to adjust its position when drawing slag from the furnace. A miniature camera is embedded in the suction tube. A push rod motor is also bolted to the conveying pipe, and the output shaft of the push rod motor is fixedly connected to the suction tube via a fixing ring that secures the welding slag on the suction tube. This allows the position of the suction tube to be adjusted according to the location of the slag.

[0011] In one possible design, a mounting plate for mounting a vibrator is fixedly fitted onto the straw, and the vibrator is fixedly mounted on one side of the mounting plate.

[0012] In one possible design, the lifting mechanism includes two electric push rods symmetrically fixed to the top of the mounting box by threads, a connecting frame located above the support tube is fixedly sleeved on the bent pipe, an adjustment mechanism is installed on the top side of the connecting frame, and the output shafts of the two electric push rods are connected to the bottom of the connecting frame by bolts.

[0013] In one possible design, the adjustment mechanism includes a drive motor that is bolted to one side of the top of the connecting frame. The output shaft of the drive motor passes through the connecting frame and extends to the bottom of the connecting frame. A gear is fixedly mounted on the output shaft of the drive motor by means of a key connection. A gear ring is fixedly sleeved on the rotating tube by means of welding. The gear meshes with the gear ring.

[0014] In one possible design, a sealing ring is adhered to the top inner wall of the mounting box, a mesh box is placed inside the mounting box, and a docking mechanism is fitted onto the mesh box. The top of the docking mechanism extends into the sealing ring and fits tightly against the inner wall of the sealing ring.

[0015] In one possible design, the docking mechanism includes a movable ring slidably fitted on the cage, the top of which is inserted into a sealing ring and engaged with the inner wall of the sealing ring. An installation ring located below the movable ring is fixedly fitted on the cage by bolts. Multiple limiting rods are slidably connected through the installation ring at equal intervals. The tops of the multiple limiting rods are fixedly connected to the movable ring. A compression spring is fitted on the limiting rod above the installation ring. The tops of the compression springs are welded to the movable ring and the installation ring, respectively.

[0016] In this application, during actual use, the cleaned wire mesh cage is first placed inside the installation box. Then, the moving ring is released. Multiple compression springs under stress push the moving ring upwards, allowing the top of the moving ring to insert into the sealing ring and engage with it. This positions the wire mesh cage, ensuring that the slag sucked into the installation box falls into it. The electric tracked base moves automatically to the furnace to be cleaned, aligning the central axis of the rotating tube with the central axis of the furnace. Then, two electric push rods are activated to move the connecting frame downwards, which in turn moves the curved tube downwards, transferring the suction pipe into the furnace. At a specified depth, the suction tube is moved laterally along the conveying pipe by adjusting the push rod motor according to the inner diameter of the furnace. This ensures the suction tube's position corresponds to the area where the slag is located. A miniature camera identifies the slag within the furnace. Both the miniature camera and the vacuum pump are connected to a backend data center. After intelligently identifying the slag, the vacuum pump is activated to suck it out of the suction tube. The slag is then collected into the installation box via the conveying pipe, rotating pipe, bending pipe, and support pipe. Simultaneously, the drive motor is activated to rotate the gears. This, through meshing with the gear ring, drives the rotating pipe to rotate. When the rotating tube rotates, it drives the suction tube to move in a circular motion, allowing it to explore different areas inside the furnace. This facilitates the attraction of slag from different areas within the furnace. When slag adheres to the inner wall of the furnace, activating the vibrator and adjusting the position of the suction tube allows the vibrator to shake and knock the slag off. For larger slag pieces, the vibrator can also be activated to break them up, making it easier to absorb the slag and achieve the purpose of dust removal inside the furnace.

[0017] Beneficial effects: In this utility model, the AI-recognized automatic dust removal robot for a smart factory of slag treatment uses a road mechanism to slide the bend and support pipes together. When the bend is moved longitudinally by the lifting mechanism, it can maintain communication with the support pipe. After the suction pipe assembly is moved into the furnace, the gas in the installation box is extracted by starting the vacuum pump, which enables the pipeline assembly to have suction. This allows the slag in the furnace to be transported into the installation box through the pipeline assembly, rotating pipe, bend, and support pipe, thereby attracting the slag in the furnace and achieving the effect of dust removal.

[0018] In this utility model, the AI-recognized automatic dust removal robot for a smart factory of slag treatment, through a lifting mechanism, can drive the curved pipe to move longitudinally when the connecting frame is moved longitudinally by activating two electric push rods, thereby enabling the height of the suction pipe to be adjusted, thus facilitating the movement of the suction pipe into or out of the furnace.

[0019] In this utility model, the AI-recognized automatic dust removal robot for a smart factory of slag treatment can, through an adjustment mechanism, drive the gear to rotate by starting the drive motor. At this time, under the meshing transmission action with the gear ring, it can drive the rotating tube to rotate. When the rotating tube rotates, it can drive the suction tube to make a circular motion, thereby enabling it to explore different areas inside the furnace and thus conveniently attract slag from different areas inside the furnace.

[0020] This invention can transfer a suction tube into the stove to suck out the slag inside the stove and collect it into a wire mesh box. In actual use, this allows for convenient and quick collection of slag inside the stove, thus enabling the stove to work stably and continuously. Attached Figure Description

[0021] Figure 1 A three-dimensional schematic diagram of the support tube inserted into the furnace of an AI-recognized automatic dust removal robot in a smart factory for slag treatment proposed in this utility model.

[0022] Figure 2 This is a three-dimensional top-view structural diagram of an AI-recognized automatic dust removal robot for a smart factory of slag treatment proposed in this utility model.

[0023] Figure 3 This is a three-dimensional schematic diagram of the overall upward-view structure of an AI-recognition automatic dust removal robot for a smart factory of slag treatment proposed in this utility model.

[0024] Figure 4 This is a three-dimensional cross-sectional schematic diagram of the mounting box structure of an AI-recognized automatic dust removal robot for a smart factory of slag treatment proposed in this utility model.

[0025] Figure 5 This is a three-dimensional schematic diagram of the mesh cage and moving ring connection structure of an AI-recognized automatic dust removal robot for a smart factory of slag treatment proposed in this utility model.

[0026] In the diagram: 1. Electric tracked base; 2. Mounting box; 3. Support tube; 4. Bend; 5. Rotating tube; 6. Connecting frame; 7. Electric push rod; 8. Drive motor; 9. Gear; 10. Gear ring; 11. Conveying pipe; 12. Suction pipe; 13. Push rod motor; 14. Vibrator; 15. Vacuum pump; 16. Wire cage; 17. Sealing ring; 18. Moving ring; 19. Mounting ring; 20. Limiting rod; 21. Compression spring; 22. Stove. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example 1: Refer to Figure 1-5 A robot includes an electric tracked base 1, with a mounting box 2 welded to the top of the electric tracked base 1. The mounting box 2 has an opening on one side and a hinged door panel for easy maintenance and operation. A vacuum pump 15 is fixedly mounted on one side of the top of the electric tracked base 1 by bolts. The suction end of the vacuum pump 15 extends into the mounting box 2 and is fixedly connected to the bottom inner wall of one side of the mounting box 2 to ensure that the vacuum pump 15 can work normally to extract the gas in the mounting box 2.

[0029] Next, the piping mechanism is installed. A telescopic piping mechanism is installed on the inner top wall of the mounting box 2. The piping mechanism includes a support pipe 3 that passes through and is welded to the inner top wall of the mounting box 2. A bend 4 is tightly fitted inside the support pipe 3, allowing the bend 4 to slide smoothly within the support pipe 3. After one end of the bend 4 extends above the support pipe 3, a rotating pipe 5 is rotatably connected inside the bend 4, ensuring that the rotating pipe 5 can rotate flexibly within the bend 4. A lifting mechanism is connected to the bend 4 to drive the bend 4 to extend or retract, facilitating the movement of the piping mechanism into or out of the stove 22. The bottom end of the rotating pipe 5 extends below the bend 4 and is fitted with a telescopic suction tube assembly. The suction tube assembly is used to suck out the slag present in the stove 22. The adjusting mechanism is connected to the rotating tube 5 and is used to drive the rotating tube 5 to rotate so as to adjust the position of the suction tube assembly. The bent tube 4 is slidably connected to the support tube 3, so that when the bent tube 4 is pushed to move longitudinally by the lifting mechanism, it can maintain communication with the support tube 3. After the suction tube assembly is moved into the stove 22, the gas in the installation box 2 is extracted by starting the vacuum pump 15, so that the pipeline assembly has suction force, thereby enabling the slag in the stove 22 to be transported into the installation box 2 through the pipeline assembly, rotating tube 5, bent tube 4 and support tube 3, thereby attracting the slag present in the stove 22 and achieving the effect of dust removal.

[0030] Next, the suction assembly is configured in detail. The suction assembly includes a conveying pipe 11 welded to the bottom of the rotating pipe 5. A suction pipe 12 is tightly slidably fitted onto the conveying pipe 11, allowing the suction pipe 12 to move horizontally along the conveying pipe 11. This allows for adjustment of the suction pipe 12's position when suctioning slag within the furnace 22. A miniature camera is embedded within the suction pipe 12. A push rod motor 13 is also bolted to the conveying pipe 11. The output shaft of the push rod motor 13 is fixedly connected to the suction pipe 12 via a fixing ring that secures the welding slag. This allows for adjustment of the suction pipe 12's position based on the location of the slag. After the suction pipe 12 is moved into the furnace 22, the push rod motor 13 is adjusted according to the furnace 22's inner diameter to drive the suction pipe 12 to move laterally along the conveying pipe 11. The miniature camera can monitor the slag within the furnace 22. The slag is identified by a miniature camera and a vacuum pump 15, both of which are connected to a backend data center. After the slag is identified, the vacuum pump 15 is activated to suck the slag out of the suction pipe 12. The slag is then collected into the installation box 2 through the conveying pipe 11, rotating pipe 5, bending pipe 4, and support pipe 3. A fixing plate for installing a vibrator 14 is fixedly sleeved on the suction pipe 12, and the vibrator 14 is fixedly installed on one side of the fixing plate. When the slag in the furnace 22 is stuck to the inner wall of the furnace 22, the vibrator 14 is activated and the position of the suction pipe 12 is adjusted. The vibrator 14 can then be used to vibrate and knock the slag off. When encountering larger pieces of slag, the vibrator 14 can also be activated to crush the slag, thus facilitating the absorption of the slag and achieving the purpose of dust removal inside the furnace 22.

[0031] Next, the lifting mechanism is installed. The lifting mechanism includes two electric push rods 7 symmetrically fixed to the top of the mounting box 2 by threads. A connecting frame 6 located above the support tube 3 is fixedly sleeved on the bent tube 4. An adjustment mechanism is installed on the top side of the connecting frame 6. The output shafts of the two electric push rods 7 are connected to the bottom of the connecting frame 6 by bolts. When the two electric push rods 7 are started to drive the connecting frame 6 to move longitudinally, the bent tube 4 can be driven to move longitudinally, thereby realizing the adjustment of the height of the suction tube 12. This allows the suction tube 12 to be easily moved into or out of the stove 22.

[0032] Next, the adjustment mechanism is installed. The adjustment mechanism includes a drive motor 8 fixedly mounted on one side of the top of the connecting frame 6 by bolts. The output shaft of the drive motor 8 passes through the connecting frame 6 and extends to the bottom of the connecting frame 6. A gear 9 is fixedly mounted on the output shaft of the drive motor 8 by key connection. A gear ring 10 is fixedly sleeved on the rotating tube 5 by welding, so that the gear 9 meshes with the gear ring 10. When the drive motor 8 is started, the gear 9 is driven to rotate. At this time, under the meshing transmission action with the gear ring 10, the rotating tube 5 can be driven to rotate. When the rotating tube 5 rotates, it can drive the suction tube 12 to perform a circular motion, so as to explore different areas inside the furnace 22, thereby facilitating the suction of slag in different areas inside the furnace 22.

[0033] This application can be used in the field of slag treatment technology, or in other fields applicable to this application.

[0034] Example 2: Reference Figure 4-5 An improvement based on Embodiment 1: An AI-powered automatic dust removal robot for a smart slag processing factory, applied to the field of slag processing technology, involves bonding a sealing ring 17 to the top inner wall of the mounting box 2, placing a mesh box 16 inside the mounting box 2, and mounting a docking mechanism on the mesh box 16. The top of the docking mechanism extends into the sealing ring 17 and fits tightly against the inner wall of the sealing ring 17. After placing the mesh box 16 inside the mounting box 2, the docking mechanism is then inserted into the sealing ring 17 to position the mesh box 16 and ensure that the opening of the mesh box 16 corresponds to the opening of the support pipe 3. Therefore, the slag sucked into the mounting box 2 can fall into the mesh box 16.

[0035] Finally, the docking mechanism is specifically designed. The docking mechanism includes a movable ring 18 slidably fitted onto the mesh box 16. The top of the movable ring 18 is inserted into the sealing ring 17 and engaged with the inner wall of the sealing ring 17. An installation ring 19, located below the movable ring 18, is bolted onto the mesh box 16. Multiple limiting rods 20 are slidably connected through the installation ring 19 at equal intervals. The tops of the multiple limiting rods 20 are fixedly connected to the movable ring 18. Compression springs 21 are fitted onto the limiting rods 20 above the installation ring 19. The tops of the compression springs 21 are welded to the movable ring 18 and the installation ring 19 respectively. After the mesh box 16 is placed inside the installation box 2, the movable ring 18 can be released. At this time, the multiple compression springs 21, under stress, can push the movable ring 18 upwards, allowing the top of the movable ring 18 to insert into the sealing ring 17 and engage with it. This enables the mesh box 16 to be positioned, ensuring that the slag sucked into the installation box 2 falls into the mesh box 16.

[0036] The model number for the electric tracked base 1 can be found at: CN221519824U.

[0037] However, as is well known to those skilled in the art, the working principles and wiring methods of the electric tracked base 1, electric push rod 7, drive motor 8, push rod motor 13, vibrator 14, vacuum pump 15 and miniature camera are commonplace and belong to conventional means or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0038] The accompanying drawings in this application are for illustrative purposes only. The dimensions and shapes of the components shown are not actual limitations but are merely schematic representations. In actual implementation, the components can be reasonably configured and adjusted according to specific needs and actual conditions.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A smart factory for slag treatment, comprising an AI-recognized automatic dust removal robot, including an electric tracked base (1), a mounting box (2) welded to the top of the electric tracked base (1), a door panel hinged to an opening on one side of the mounting box (2), a vacuum pump (15) fixedly mounted on one side of the top of the electric tracked base (1) by bolts, the suction end of the vacuum pump (15) extending into the mounting box (2) and fixedly connected to the bottom inner wall of one side of the mounting box (2), characterized in that, A telescopic pipe mechanism is installed on the top inner wall of the mounting box (2). One side of the pipe mechanism extends into the furnace (22) to suck out the slag inside the furnace (22). It also includes: The lifting mechanism installed on the top of the mounting box (2) is connected to the pipeline mechanism and is used to drive the pipeline mechanism to extend and retract, so as to facilitate the pipeline mechanism to be moved into or out of the furnace (22); An adjustment mechanism is installed on the pipeline mechanism. The adjustment mechanism is connected to the lifting mechanism. The adjustment mechanism is used to drive the pipeline entering the furnace (22) to rotate and adjust so that the slag in different positions inside the furnace (22) can be sucked out.

2. The AI-powered automatic dust removal robot for a smart factory of slag treatment according to claim 1, characterized in that, The pipeline structure includes a support pipe (3) that penetrates the top inner wall of the mounting box (2) and is welded to the top inner wall of the mounting box (2). A bend pipe (4) is tightly slidably installed inside the support pipe (3). One end of the bend pipe (4) extends above the support pipe (3). A rotating pipe (5) is rotatably connected inside the bend pipe (4). A lifting mechanism is connected to the bend pipe (4). The bottom end of the rotating pipe (5) extends below the bend pipe (4) and is equipped with a suction assembly that can be telescopically moved. The suction assembly is used to suck out the slag present in the furnace (22). An adjustment mechanism is connected to the rotating pipe (5) and is used to drive the rotating pipe (5) to rotate so as to adjust the position of the suction assembly.

3. The AI-powered automatic dust removal robot for a smart factory of slag treatment according to claim 2, characterized in that, The suction tube assembly includes a conveying pipe (11) welded to the bottom of the rotating pipe (5). A suction tube (12) is tightly slidably sleeved on the conveying pipe (11). The suction tube (12) can move horizontally along the conveying pipe (11) so that the position of the suction tube (12) can be adjusted when attracting slag in the furnace (22). A miniature camera is embedded in the suction tube (12). A push rod motor (13) is also fixedly installed on the conveying pipe (11) by bolts. The output shaft of the push rod motor (13) is fixedly connected to the suction tube (12) through a fixing ring that fixes the welding slag on the suction tube (12). The position of the suction tube (12) can be adjusted according to the position of the slag.

4. The AI-recognized automatic dust removal robot for a smart factory of slag treatment according to claim 3, characterized in that, A fixing plate for mounting a vibrator (14) is fixedly sleeved on the straw (12), and the vibrator (14) is fixedly mounted on one side of the fixing plate.

5. The AI-powered automatic dust removal robot for a smart factory of slag treatment according to claim 1, characterized in that, The lifting mechanism includes two electric push rods (7) symmetrically fixed to the top of the mounting box (2) by threads. A connecting frame (6) located above the support pipe (3) is fixedly sleeved on the bent pipe (4). An adjustment mechanism is installed on the top side of the connecting frame (6). The output shafts of the two electric push rods (7) are connected to the bottom of the connecting frame (6) by bolts.

6. The AI-recognized automatic dust removal robot for a smart factory of slag treatment according to claim 1, characterized in that, The adjustment mechanism includes a drive motor (8) that is fixedly installed on the top side of the connecting frame (6) by bolts. The output shaft of the drive motor (8) passes through the connecting frame (6) and extends to the bottom of the connecting frame (6). A gear (9) is fixedly installed on the output shaft of the drive motor (8) by key connection. A gear ring (10) is fixedly sleeved on the rotating tube (5) by welding. The gear (9) meshes with the gear ring (10).

7. The AI-recognized automatic dust removal robot for a smart factory of slag treatment according to claim 1, characterized in that, A sealing ring (17) is bonded to the top inner wall of the installation box (2). A mesh box (16) is placed inside the installation box (2). A docking mechanism is fitted on the mesh box (16). The top of the docking mechanism extends into the sealing ring (17) and fits tightly against the inner wall of the sealing ring (17).

8. The AI-recognized automatic dust removal robot for a smart factory of slag treatment according to claim 7, characterized in that, The docking mechanism includes a movable ring (18) that is slidably sleeved on the net box (16). The top of the movable ring (18) is inserted into the sealing ring (17) and engaged with the inner wall of the sealing ring (17). An installation ring (19) located below the movable ring (18) is fixedly sleeved on the net box (16) by bolts. Multiple limiting rods (20) are slidably connected through the installation ring (19) at equal intervals. The tops of the multiple limiting rods (20) are fixedly connected to the movable ring (18). A compression spring (21) is sleeved on the limiting rod (20) above the installation ring (19). The tops of the compression springs (21) are welded to the movable ring (18) and the installation ring (19) respectively.

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