Abrasion resistance testing device for copper pipe special for cutting gun

Abstract

The utility model relates to the technical field of copper pipe wear resistance testing, in particular to a special copper pipe wear resistance testing device for a cutting gun, which can improve the accuracy and the reliability of a testing result. Comprising a supporting seat plate arranged on the ground; the wear-resisting and compression-resisting testing mechanism is arranged on the supporting seat plate and is used for carrying out wear-resisting testing and compression-resisting testing on the copper pipe; the compression resistance test tube fixing mechanism is arranged on the supporting seat plate and is used for fixing a copper tube for compression resistance test; the driving assembly is arranged on the supporting seat plate and is used for driving the wear-resistant and compression-resistant testing mechanism; two groups of pipe clamping assemblies are arranged on the supporting seat plate and used for fixing a copper pipe for wear resistance testing, and two groups of pipe clamping assemblies are arranged on the compression resistance testing pipe fixing mechanism and used for fixing a copper pipe for compression resistance testing; wherein the wear-resistant and compression-resistant testing mechanism comprises a testing support frame fixedly mounted on a supporting seat plate; and the test sliding plate is horizontally arranged on the test support frame in a sliding manner.

Description

Technical Field

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[0001] The utility model relates to the technical field of abrasion resistance testing of copper tubes, in particular to a testing device for abrasion resistance of copper tubes special for cutting torches. Background Technique

[0002] In the modern industrial field, cutting torches are widely used in the cutting operation of metal materials. The copper tube special for cutting torches, as one of the key components of the cutting torch, undertakes important tasks such as transporting fuel gas or combustion-supporting gas. Due to the need to frequently bear various complex working conditions such as friction, pressure and temperature changes during its working process, the abrasion resistance of the copper tube becomes a key factor affecting the overall performance and service life of the cutting torch.

[0003] Traditional copper tubes special for cutting torches have certain limitations in abrasion resistance. During long-term use, problems such as wear, scratches and even perforation are likely to occur on the surface of the copper tube. Once these wear defects appear on the copper tube, it will not only cause gas leakage, affect the cutting effect, but may also pose safety hazards, seriously threatening the life safety of operators and the normal operation of production equipment.

[0004] Some existing testing methods and devices often cannot comprehensively simulate the complex working conditions of copper tubes in actual use, and it is difficult to guarantee the accuracy and reliability of the test results. Some devices can only perform single abrasion resistance testing or compressive strength testing, and cannot comprehensively evaluate multiple properties of copper tubes at the same time; there are also some devices whose fixing methods for copper tubes during the testing process are not reasonable enough, resulting in large deviations in the test results. Content of the Utility Model

[0005] To solve the above technical problems, the utility model provides a testing device for abrasion resistance of copper tubes special for cutting torches, which can improve the accuracy and reliability of test results.

[0006] The testing device for abrasion resistance of copper tubes special for cutting torches of the utility model includes:

[0007] A support seat plate, which is arranged on the ground;

[0008] An abrasion and compression resistance testing mechanism, which is arranged on the support seat plate and is used for performing abrasion resistance testing and compression resistance testing on the copper tube;

[0009] A compression resistance testing tube fixing mechanism, which is arranged on the support seat plate and is used for fixing the copper tube for compression resistance testing;

[0010] A driving component, which is arranged on the support seat plate and is used for driving the abrasion and compression resistance testing mechanism;

[0011] Four groups of tube clamping components, two groups of tube clamping components are arranged on the support seat plate and are used for fixing the copper tube for abrasion resistance testing, and two groups of tube clamping components are arranged on the compression resistance testing tube fixing mechanism and are used for fixing the copper tube for compression resistance testing;

[0012] The wear resistance and compressive strength testing institutions include:

[0013] The test support frame is fixedly mounted on the support base plate;

[0014] The test slide is horizontally mounted on the test support frame.

[0015] The height adjustment screw is vertically adjustable and mounted on the test slide.

[0016] The hoisting frame is vertically slidably mounted on the test slide plate and is threadedly engaged with a height adjustment screw, which drives the frame to slide up and down.

[0017] Friction blocks, located at the bottom of the lifting frame, are used to rub the surface of the copper tube for testing;

[0018] The pressure tube bracket is fixedly installed on the test slide.

[0019] The pressure plate is fixedly installed on the pressure tube bracket and slides horizontally by the test slide plate.

[0020] The wear resistance testing device for copper tubes used in cutting torches of this utility model has reinforcing ribs on the tube clamping support.

[0021] This utility model relates to a wear resistance testing device for copper tubes used in cutting torches. The friction block is slidably inserted into the bottom of the hoisting frame, and the insertion direction of the friction block is perpendicular to the test movement direction of the friction block.

[0022] The wear resistance testing device for copper tubes used in cutting torches of this utility model includes a pressure test tube fixing mechanism comprising:

[0023] Two adjusting slides are symmetrically and fixedly installed on the support plate;

[0024] The adjusting bracket is horizontally slidably mounted between two adjusting slide blocks, with two sets of clamping tube assemblies arranged vertically opposite each other on the left end face of the adjusting bracket.

[0025] The horizontal adjusting screw is rotatably mounted on the support plate and threadedly engages with the adjusting fixing frame to drive the adjusting fixing frame to slide horizontally.

[0026] The wear resistance testing device for copper tubes for cutting torches of this utility model has handwheels at the input ends of both the horizontal adjustment screw and the height adjustment screw.

[0027] The wear resistance testing device for copper tubes for cutting torches of this utility model has four rubber feet arranged at the bottom of the support plate in a four-corner shape.

[0028] This utility model discloses a wear resistance testing device for copper tubes specifically designed for cutting torches, comprising a tube clamping assembly including:

[0029] The cylinder support is fixedly connected to the corresponding support plate and the adjusting bracket.

[0030] Two clamping cylinders are symmetrically and fixedly mounted on cylinder supports;

[0031] Two pipe clamping blocks are fixedly connected to the output ends of two pipe clamping cylinders, respectively.

[0032] The present invention relates to a wear resistance testing device for copper tubes used in cutting torches, wherein each tube clamp is provided with a tube clamping rubber pad.

[0033] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0034] This device can comprehensively evaluate the wear resistance and compressive strength of copper tubes simultaneously, improving testing efficiency and accuracy. By cutting two sections from the same copper tube for two different tests, errors and deviations during the testing process are reduced, improving the reliability of the test results. By setting up wear resistance and compressive strength testing mechanisms in the same device, wear resistance and compressive strength tests on copper tubes can be performed simultaneously, changing the previous situation where some devices could only perform a single test, thus improving testing efficiency and accuracy. Four sets of tube clamping assemblies are respectively set on the support plate and the compressive strength test tube fixing mechanism. The reasonable fixing method ensures the stability of the copper tube during the testing process, reduces test result deviations caused by improper fixing, and improves the accuracy and reliability of the test results. Attached Figure Description

[0035] The present invention will be further described below with reference to the accompanying drawings.

[0036] Figure 1 This is a schematic diagram of the structure of this utility model;

[0037] Figure 2 This is an enlarged structural schematic diagram of the wear resistance and compressive strength testing mechanism;

[0038] Figure 3 This is an enlarged structural schematic diagram of the pressure resistance test tube fixing mechanism;

[0039] Figure 4 This is an enlarged structural schematic diagram of the clamping assembly;

[0040] The attached diagram is labeled as follows: 1. Support plate; 11. Rubber foot pad; 2. Wear and pressure resistance testing mechanism; 21. Test support frame; 22. Test slide plate; 23. Height adjustment screw; 24. Lifting frame; 25. Friction block; 26. Pressure tube bracket; 27. Pressure plate; 3. Pressure resistance test tube fixing mechanism; 31. Adjusting slide; 32. Adjusting fixing frame; 33. Horizontal adjustment screw; 4. Drive assembly; 5. Tube clamping assembly; 51. Cylinder support; 52. Tube clamping cylinder; 53. Tube clamping block; 54. Tube clamping rubber pad. Detailed Implementation

[0041] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0042] like Figures 1 to 4 As shown, the wear resistance testing device for copper tubes used in cutting torches according to this utility model includes:

[0043] Support plate 1 is set on the ground;

[0044] The wear resistance and pressure resistance testing mechanism 2 is set on the support plate 1 and is used to perform wear resistance and pressure resistance tests on the copper tube.

[0045] The pressure test tube fixing mechanism 3 is set on the support plate 1 and is used to fix the copper tube for pressure testing;

[0046] Drive component 4, mounted on support base plate 1, is used to drive wear resistance and compressive strength testing mechanism 2;

[0047] Four sets of clamping assemblies 5, two sets of clamping assemblies 5 are provided on the support base plate 1 for fixing the copper tube for wear resistance test, and two sets of clamping assemblies 5 are provided on the pressure resistance test tube fixing mechanism 3 for fixing the copper tube for pressure resistance test.

[0048] Among them, the wear resistance and compressive strength testing unit 2 includes:

[0049] Test support frame 21 is fixedly installed on support base plate 1;

[0050] The test slide 22 is horizontally slidably mounted on the test support frame 21;

[0051] The height adjustment screw 23 is vertically rotatable and mounted on the test slide plate 22;

[0052] The hoisting frame 24 is vertically slidably mounted on the test slide plate 22 and is threadedly engaged with the height adjustment screw 23, which drives it to slide up and down.

[0053] Friction block 25 is set at the bottom of the lifting frame 24 and is used to rub the surface of the copper tube for testing;

[0054] The pressure tube bracket 26 is fixedly installed on the test slide plate 22;

[0055] The pressure plate 27 is fixedly installed on the pressure tube bracket 26 and slides horizontally through the test slide plate 22.

[0056] The working process and principle of the device are as follows: The copper tube for the cutting torch to be tested is cut into two test sections, ensuring that the length and specifications of the test sections meet the testing requirements; the support plate 1 is fixed to the ground to ensure the stability of the device; the height adjustment screw 23 is adjusted so that the hoisting frame 24 and friction block 25 are at a suitable height for wear resistance testing; two sets of tube clamping assemblies 5 are used to fix one end of the test copper tube to the support plate 1, ensuring that the copper tube is stable and horizontal; the other end of the test copper tube is fixed to the pressure-resistant plate using two other sets of tube clamping assemblies 5. On the test tube fixing mechanism 3, the copper tube position is also ensured to be stable; the drive assembly 4 is activated, driving the test slide plate 22 to slide horizontally on the test support frame 21; the test slide plate 22 drives the hanging frame 24 and the friction block 25 to move together, so that the friction block 25 contacts the surface of the copper tube fixed on the support plate 1 and generates friction; by controlling the movement speed of the drive assembly 4 and the pressure of the friction block 25, the friction conditions of the copper tube in actual use are simulated to conduct the wear resistance test; while conducting the wear resistance test, the pressure plate 27 is fixed to the pressure test tube. The copper tube surface is in contact with the fixing mechanism 3; by applying vertical pressure, the pressure condition of the copper tube in actual use is simulated to conduct a pressure test; after the test, the wear and deformation of the copper tube surface are checked to evaluate its wear resistance and pressure resistance; based on the test results, the quality of the copper tube is judged, and improvement suggestions are provided for subsequent production and application; this device can simultaneously comprehensively evaluate the wear resistance and pressure resistance of the copper tube, improving testing efficiency and accuracy; by cutting two sections from the same copper tube for two tests, errors and deviations in the testing process are reduced, improving the reliability of the test results; by setting the wear resistance and pressure resistance testing mechanism in the same device, wear resistance and pressure resistance tests can be performed on the copper tube simultaneously, changing the previous situation where some devices could only perform a single test, improving testing efficiency and accuracy; four sets of tube clamping assemblies are respectively set on the support base plate and the pressure test tube fixing mechanism. The reasonable fixing method ensures the stability of the tested copper tube during the testing process, reduces the deviation of test results caused by unreasonable fixing, and improves the accuracy and reliability of the test results.

[0057] The pressure tube support 26 is equipped with reinforcing ribs; these ribs improve its pressure resistance; the reinforcing ribs and the pressure tube support body form a more robust overall structure, enhancing the pressure tube support's resistance to bending moment and shear; the addition of reinforcing ribs makes the pressure tube support 26 less prone to deformation under pressure, maintaining its original shape and size; it helps improve the accuracy of the test, as the deformation of the pressure tube support directly affects the pressure distribution and magnitude applied to the copper tube by the pressure plate; the reinforcing ribs can disperse the stress generated by the pressure tube support 26 under pressure, avoiding stress concentration that could lead to localized damage; it helps extend the service life of the pressure tube support, reducing the risk of cracks and fractures caused by stress concentration; the reinforcing ribs improve the overall stability of the pressure tube support 26, making it less prone to shaking or tilting during testing; it helps ensure the smooth progress of the test and improves the reliability and accuracy of the test results.

[0058] The friction block 25 is slidably inserted into the bottom of the lifting frame 24, with the insertion direction of the friction block 25 perpendicular to the test movement direction. The friction block 25 is installed at the bottom of the lifting frame 24 via this sliding insertion method, allowing for adjustments or replacements of the friction block 25 perpendicular to its test movement direction, thus improving the flexibility and maintainability of the device. The installation direction of the friction block 25 is perpendicular to its test movement direction, ensuring stable support and fixation at the bottom of the lifting frame 24. This ensures that the friction block 25 will not shift or fall off due to force during testing, improving the accuracy and reliability of the test. The sliding insertion design makes the friction block 25 easy to replace and adjust. When the friction block wears out or needs to be replaced with a friction block of a different material, it can be easily replaced via the sliding insertion method. This improves the flexibility and maintainability of the device, reducing testing costs and maintenance difficulty.

[0059] The pressure test tube fixing mechanism 3 includes:

[0060] Two adjusting slides 31 are symmetrically and fixedly installed on the support plate 1;

[0061] Adjusting the fixing bracket 32, which is horizontally slidably mounted between two adjusting slide blocks 31, wherein two sets of clamping tube assemblies 5 are arranged vertically opposite each other on the left end face of the adjusting fixing bracket 32;

[0062] The horizontal adjusting screw 33 is rotatably mounted on the support base plate 1 and threadedly engaged with the adjusting fixing frame 32 to drive the adjusting fixing frame 32 to slide horizontally.

[0063] The working process and principle of the pressure resistance test tube fixing mechanism 3 are as follows: Before the pressure resistance test, the copper tube is placed between the two sets of clamping components 5 on the left end face of the adjusting fixing frame 32, and the copper tube is firmly fixed by the clamping components 5; according to the test requirements, the horizontal adjusting screw 33 is rotated to drive the adjusting fixing frame 32 to slide horizontally in the adjusting slide block 31, thereby adjusting the position of the copper tube to ensure that it is aligned with the pressure plate 27 in the wear-resistant and pressure-resistant test mechanism 2; after the position of the copper tube is adjusted, the driving component 4 is activated to drive the test slide plate 22 in the wear-resistant and pressure-resistant test mechanism 2 to slide horizontally, thereby driving the pressure plate 27 to apply pressure to the copper tube for the pressure resistance test; during the test, the pressure resistance test tube fixing mechanism 3 ensures that the position of the copper tube is stable and not affected by external forces, thereby ensuring the accuracy of the test results; the pressure resistance test tube fixing mechanism 3 and the wear-resistant and pressure-resistant test mechanism 2 work together to realize the comprehensive test of the wear resistance and pressure resistance of the copper tube; by adjusting the position of the copper tube and the applied pressure, the complex working conditions of the copper tube in actual use can be simulated to evaluate its comprehensive performance, thereby improving the accuracy and reliability of the test.

[0064] Both the horizontal adjusting screw 33 and the height adjusting screw 23 have handwheels at their input ends. When horizontal adjustment is needed, the operator holds the handwheel on the horizontal adjusting screw 33 and rotates it clockwise or counterclockwise to drive the horizontal adjusting screw 33 to rotate. Similarly, when the height of the lifting frame 24 needs to be adjusted, the operator holds the handwheel on the height adjusting screw 23 and rotates it. When the horizontal adjusting screw 33 rotates, the adjusting fixing bracket 32, which is threaded with it, slides horizontally within the adjusting slide block 31, thereby adjusting the horizontal position of the pressure test tube fixing mechanism 3. When the height adjusting screw 23 rotates, the lifting frame 24, which is threaded with it, slides vertically on the test slide plate 22, thereby adjusting the height of the friction block 25 for friction testing of the copper tube surface. The handwheel serves as the operating interface, providing a convenient manual adjustment method. By rotating the handwheel, the operator can easily control the rotation of the screw, thereby achieving precise adjustment and improving the operator's comfort and work efficiency.

[0065] The support plate 1 has four rubber feet 11 arranged at the bottom corners. During operation, these feet act as support points, bearing the weight of the entire device and its components. They evenly distribute the pressure on the support plate, preventing deformation or damage due to excessive local stress. The rubber feet 11 also absorb and dampen vibrations during testing, preventing them from being transmitted to the ground or other equipment. This helps maintain the accuracy and reliability of the test while reducing noise pollution. The four rubber feet 11 at the bottom corners of the support plate 1 in the copper tube abrasion resistance testing device for cutting torches, through elastic support, vibration damping, and anti-slip properties, ensure the stability and accuracy of the device during testing. This not only improves the reliability and durability of the device but also reduces noise pollution and safety hazards.

[0066] The clamp assembly 5 includes:

[0067] The cylinder support 51 is fixedly connected to the corresponding support plate 1 and the adjusting and fixing bracket 32;

[0068] Two clamping cylinders 52 are symmetrically fixedly mounted on cylinder supports 51;

[0069] Two pipe clamping blocks 53 are fixedly connected to the output ends of two pipe clamping cylinders 52, respectively;

[0070] The working process and principle of the pipe clamping assembly 5 are as follows: When it is necessary to clamp the copper pipe, the pneumatic system provides compressed air to the pipe clamping cylinder 52, driving the cylinder piston to move forward; the movement of the cylinder piston drives the pipe clamping block 53 to approach the copper pipe until the clamping block is in close contact with the surface of the copper pipe, generating sufficient clamping force to fix the copper pipe; during the test, the pipe clamping assembly 5 keeps the copper pipe stable and fixed, ensuring that the copper pipe will not move or fall off during the wear resistance test and pressure test; the magnitude of the clamping force can be controlled by adjusting the pressure of the pneumatic system to adapt to copper pipes of different specifications and materials; the pipe clamping cylinder 52 uses compressed air as a power source, converting pneumatic energy into mechanical energy through the piston and rod in the cylinder, driving the pipe clamping block 53 to move; the pressure and flow of the pneumatic system can be controlled by valves and regulators to achieve precise clamping force adjustment; this not only improves the accuracy and reliability of the test, but also enhances the applicability and flexibility of the device.

[0071] Each pipe clamp 53 is equipped with a clamping rubber pad 54. During the test, the clamping rubber pad 54 maintains close contact with the copper pipe, ensuring that the copper pipe will not move or fall off during the wear resistance and pressure resistance tests. The elasticity of the rubber pad can also absorb the vibration and impact generated during the test, protecting the copper pipe from damage. The elasticity of the clamping rubber pad 54 allows it to adapt to the slight deformation of the copper pipe during clamping, preventing the copper pipe from being deformed or damaged by excessive local pressure. The buffering effect of the rubber pad can also reduce the vibration and impact generated during the test, improving the accuracy and reliability of the test. The wear resistance of the rubber pad also allows it to maintain a good clamping effect during long-term use, extending the service life of the testing device.

[0072] The wear resistance testing device for copper tubes for cutting torches of this utility model can be installed, connected, or set up using common mechanical methods. Any method that can achieve its beneficial effect can be implemented.

[0073] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A device for testing the wear resistance of copper tubing specifically for cutting torches, characterized in that, include: The support base plate is set on the ground; The wear resistance and pressure resistance testing mechanism is set on the support plate and is used to perform wear resistance and pressure resistance tests on the copper tube. A pressure test tube fixing mechanism is provided on the support base plate for fixing the copper tube for pressure testing; A drive assembly, mounted on the support plate, is used to drive the wear-resistant and compressive strength testing mechanism; Four sets of tube clamping assemblies are provided. Two sets of tube clamping assemblies are provided on the support base plate for fixing the copper tube for wear resistance testing. Two sets of tube clamping assemblies are provided on the pressure resistance testing tube fixing mechanism for fixing the copper tube for pressure resistance testing. The wear resistance and compressive strength testing mechanism includes: The test support frame is fixedly mounted on the support base plate; The test slide is horizontally slidably mounted on the test support frame; The height adjustment screw is vertically rotatable and mounted on the test slide plate; The hoisting frame is vertically slidably mounted on the test slide plate and is threadedly engaged with the height adjustment screw, which drives it to slide up and down. A friction block is installed at the bottom of the hoisting frame and is used to rub the surface of the copper tube for testing; A pressure tube bracket is fixedly installed on the test slide plate; The pressure plate is fixedly installed on the pressure tube bracket and slides horizontally driven by the test slide plate.

2. The wear resistance testing device for copper tubes used in cutting torches as described in claim 1, characterized in that, The pressure tube support is equipped with reinforcing ribs.

3. The wear resistance testing device for copper tubes used in cutting torches as described in claim 1, characterized in that, The friction block is slidably inserted into the bottom of the hoisting frame, and the insertion direction of the friction block is perpendicular to the test movement direction of the friction block.

4. The wear resistance testing device for copper tubes used in cutting torches as described in claim 1, characterized in that, The pressure test tube fixing mechanism includes: Two adjusting slides are symmetrically and fixedly mounted on the support plate. An adjusting fixing frame is horizontally slidably mounted between two adjusting slide blocks, wherein two sets of clamping tube assemblies are arranged vertically opposite each other on the left end face of the adjusting fixing frame; A horizontal adjusting screw is rotatably mounted on the support base plate and threadedly engaged with the adjusting fixing frame to drive the adjusting fixing frame to slide horizontally.

5. The wear resistance testing device for copper tubes used in cutting torches as described in claim 4, characterized in that, Both the horizontal adjusting screw and the height adjusting screw have handwheels at their input ends.

6. The wear resistance testing device for copper tubes used in cutting torches as described in claim 1, characterized in that, The bottom of the support plate is provided with four rubber feet in a four-corner shape.

7. The wear resistance testing device for copper tubes used in cutting torches as described in claim 4, characterized in that, The clamp assembly includes: The cylinder support is fixedly connected to the corresponding support plate and the adjusting and fixing frame; Two clamping cylinders are symmetrically and fixedly installed on the cylinder support; Two pipe clamping blocks are fixedly connected to the output ends of the two pipe clamping cylinders, respectively.

8. The wear resistance testing device for copper tubes used in cutting torches as described in claim 7, characterized in that, Each of the pipe clamping blocks is provided with a pipe clamping rubber pad.

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