Quality inspection device for chemical fabric production

Abstract

The utility model discloses a quality inspection device for chemical fabric production, which belongs to the technical field of chemical fabric production and comprises a frame body and U-shaped connecting plates, the U-shaped connecting plates are fixedly connected to two sides of the frame body, an electric telescopic machine is mounted at the top of the inner side of each U-shaped connecting plate, and a moving rod is mounted at the output end of each electric telescopic machine; through the arrangement of the rotating motor and the camera, chemical fabric is better fixed and conveyed through the rotating motor, in the conveying process, the chemical fabric is detected and monitored in real time through the camera, a worker only needs to carry out real-time quality inspection on the chemical fabric through an external control monitor, monitoring on the chemical fabric can be completed, and when abnormity occurs, the chemical fabric is automatically monitored. The monitoring camera is driven to descend through the adjusting air cylinder, and then the illuminating lamp is driven to deflect, so that the illuminating lamp illuminates the bottom of the monitoring camera in a concentrated mode, observation of workers is facilitated, and the safety of the equipment is improved under the condition that quality inspection is more accurate.

Description

Technical Field

[0001] This utility model relates to the field of chemical fiber fabric production technology, and in particular to a quality inspection device for chemical fiber fabric production. Background Technology

[0002] The quality inspection device for chemical fiber fabric production is a device specifically designed for quality inspection during the production process of chemical fiber fabric. It can comprehensively and accurately detect various quality indicators of chemical fiber fabric, including but not limited to the thickness, width, density, strength, color and surface defects of the fabric.

[0003] First, existing technologies often lack sophisticated design in the placement and transport of synthetic fiber fabrics. The fabrics are simply placed on rollers, and the fixing of the rollers and the stretching of the fabrics often rely on manual operation. This is not only inefficient but also prone to friction and damage to the fabrics during transport. Furthermore, existing technologies often require workers to observe and inspect the fabrics in real time, which means that workers need to stand on one side of the equipment. During the transport of the fabrics, workers are close to the equipment, which can easily lead to safety accidents.

[0004] Therefore, we propose a quality inspection device for the production of chemical fiber fabrics. Utility Model Content

[0005] In view of the shortcomings of the prior art, this utility model provides a quality inspection device for the production of chemical fiber fabric, which overcomes the shortcomings of the prior art and aims to solve the problem of insufficient safety in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a quality inspection device for chemical fiber fabric production, comprising a frame and a U-shaped connecting plate. The U-shaped connecting plate is fixedly connected to both sides of the frame. An electric telescopic mechanism is installed on the top inner side of the U-shaped connecting plate. A moving rod is installed at the output end of the electric telescopic mechanism. A moving cover is fixedly connected to the bottom of the moving rod. An adjusting cylinder is installed inside the moving cover. A tray is installed on the output shaft of the adjusting cylinder, and a monitoring camera is installed through the tray. Connecting rods are slidably arranged on both sides of the tray.

[0007] In a preferred embodiment, the present invention can be further configured as follows: two symmetrically arranged auxiliary shafts are rotatably mounted inside the movable cover, and two rotating rods are also rotatably mounted inside the movable cover. Lighting lamps are mounted on the rotating rods, and the lighting lamps are rotatably connected to the other end of the connecting rods.

[0008] In a preferred embodiment, the present invention can be further configured as follows: a take-up roller and two symmetrically arranged turntables are rotatably mounted inside the frame; plug-in blocks are slidably mounted on the sides of the turntables; a chemical fiber cloth placement roller is provided between the two turntables; and a chemical fiber cloth fixing plate is fixedly connected to one side of the take-up roller by screws.

[0009] In a preferred embodiment, the present invention can be further configured as follows: one end of the take-up roller is connected to a coaxially arranged rotating motor via a coupling; two symmetrically arranged conveying rollers are rotatably installed inside the frame; and several arrayed auxiliary rollers are rotatably installed inside the frame.

[0010] In a preferred embodiment, the present invention can be further configured such that four drive belts are installed on one of the turntables, the chemical fiber cloth placement roller, and the two conveyor rollers.

[0011] The beneficial effects of this utility model are:

[0012] This invention utilizes a rotating motor and a camera. The rotating motor provides better fixation and transport of the synthetic fiber fabric, while the camera monitors the fabric in real time during transport. Staff can monitor the fabric by using an external control monitor. In case of an anomaly, an adjustable cylinder lowers the camera, causing the lighting to deflect and focus illumination on the bottom of the camera, facilitating observation and improving equipment safety while ensuring more accurate quality control. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall frame structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the take-up roller structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the conveyor roller structure of this utility model;

[0017] Figure 5 This is a schematic diagram of the movable cover structure of this utility model from a bottom view;

[0018] Figure 6 This is a schematic diagram of the lighting structure of this utility model.

[0019] In the diagram: 110, frame; 111, chemical fiber cloth placement roller; 112, insertion block; 113, turntable; 114, take-up roller; 115, chemical fiber cloth fixing plate; 121, rotating motor; 122, conveyor roller; 123, drive belt; 124, auxiliary roller;

[0020] 211. U-shaped connecting plate; 212. Electric telescopic mechanism; 213. Moving rod; 214. Moving cover; 221. Auxiliary shaft; 222. Adjusting cylinder; 223. Monitoring camera; 224. Connecting rod; 225. Lighting lamp; 226. Rotating rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] Please refer to Figures 1-6 A quality inspection device for the production of chemical fiber fabric includes a frame 110, a monitoring camera 223, and a U-shaped connecting plate 211. The monitoring camera 223 is located at the bottom of the U-shaped connecting plate 211, which is fixedly connected to both sides of the frame 110. Inside the frame 110, a take-up roller 114 and two symmetrically arranged turntables 113 are rotatably installed. Inside the turntables 113, a plug block 112 is slidably assembled. Inside the two turntables 113, a chemical fiber fabric placement roller 111 is provided. One side of the take-up roller 114 is fixedly connected to a chemical fiber fabric fixing plate 115 by screws.

[0024] One end of the take-up roller 114 is connected to a coaxially mounted rotary motor 121 via a coupling. Two symmetrically arranged conveyor rollers 122 are rotatably mounted inside the frame 110, and several arrayed auxiliary rollers 124 are rotatably mounted inside the frame 110. Four drive belts 123 are mounted on one of the turntables 113, the chemical fiber cloth placement roller 111, and the two conveyor rollers 122.

[0025] Before the equipment needs to inspect the chemical fiber fabric, the chemical fiber fabric is wound up using the chemical fiber fabric placement roller 111. Then, the chemical fiber fabric placement roller 111 is placed inside the turntable 113, and the insertion block 112 inside the chemical fiber fabric placement roller 111 is fixed. After the chemical fiber fabric placement roller 111 is fixed, the chemical fiber fabric is pulled out from the chemical fiber fabric placement roller 111, covering the top of the conveyor roller 122 and the auxiliary roller 124 and sent to the take-up roller 114. Then, the chemical fiber fabric is straightened and sent to the chemical fiber fabric fixing plate 115 and fixed. Then, the rotating motor 121 is turned on. Through the setting of the transmission belt 123, the turntable 113, the take-up roller 114 and the two conveyor rollers 122 rotate synchronously, so that the chemical fiber fabric is transported. Through the synchronous rotation of multiple turntables 113, friction can be effectively prevented from occurring during the transmission of the chemical fiber fabric, which would cause friction on the bottom of the chemical fiber fabric, thus improving the protection of the chemical fiber fabric during the transmission process.

[0026] An electric telescopic mechanism 212 is installed on the top inner side of the U-shaped connecting plate 211. A moving rod 213 is installed at the output end of the electric telescopic mechanism 212. A moving cover 214 is fixedly connected to the bottom of the moving rod 213. Two symmetrically arranged auxiliary shafts 221 are rotatably installed inside the moving cover 214. An adjusting cylinder 222 is installed inside the moving cover 214. A monitoring camera 223 is installed on the output shaft of the adjusting cylinder 222. Connecting rods 224 are installed on both sides of the output shaft end of the adjusting cylinder 222, and lighting lamps 225 are movably installed through the connecting rods 224. Two rotating rods 226 are also rotatably arranged inside the moving cover 214. Lighting lamps 225 are installed on the rotating rods 226, and the lighting lamps 225 are rotatably connected to the other end of the connecting rods 224.

[0027] Working principle: Before the chemical fiber fabric is conveyed, the start of the electric telescopic machine 212 causes the moving rod 213 to slide. The sliding of the moving rod 213 causes the moving cover 214 to slide. The auxiliary shaft 221 inside the moving cover 214 descends to the state where the chemical fiber fabric is in contact. Then, the lighting lamp 225 and the monitoring camera 223 are turned on. The lighting lamp 225 illuminates the chemical fiber fabric. Through the almost enclosed space, different lighting settings of the lighting lamp 225 can effectively monitor the chemical fiber fabric in real time for different types of defects. During the inspection process, if a defective position is encountered, the adjusting cylinder 222 can be activated. The adjusting cylinder 222 is activated, causing the monitoring camera 223 to descend, which in turn causes the lighting lamp 225 to deflect, so that the lighting lamp 225 provides concentrated illumination to the bottom of the monitoring camera 223, thereby providing an accurate judgment. The staff only needs to use an external control monitor to conduct real-time quality inspection of the chemical fiber fabric to complete the monitoring of the chemical fiber fabric, thereby improving the safety of the equipment while making the quality inspection more accurate.

[0028] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quality inspection device for synthetic fabric production, characterized in that, Including frame (110), and U-shaped connecting plate (211), the U-shaped connecting plate (211) is fixedly connected on both sides of the frame (110), the inner side top of the U-shaped connecting plate (211) is installed with electric telescopic machine (212), the output end of the electric telescopic machine (212) is installed with moving rod (213), the bottom of the moving rod (213) is fixedly connected with moving cover (214), the inside of the moving cover (214) is installed with adjusting cylinder (222), the output shaft of the adjusting cylinder (222) is installed with tray, and the tray is installed with monitoring camera (223), both sides of the tray are slidably provided with connecting rod (224).

2. The quality inspection device for chemical fiber cloth production according to claim 1, characterized in that, The inside of the moving cover (214) is rotatably installed with two symmetrically arranged auxiliary shafts (221), the inside of the moving cover (214) is also rotatably provided with two rotating rods (226), the rotating rods (226) are provided with illuminating lamps (225), and the illuminating lamps (225) are rotatably connected with the other ends of the connecting rods (224).

3. The quality inspection device for chemical fiber cloth production according to claim 1, characterized in that, The inside of the frame (110) is rotatably installed with cloth collecting roller (114) and two symmetrically arranged turntables (113), the side surface of the turntable (113) is slidably assembled with plug-in block (112), the two turntables (113) are provided with chemical fiber cloth placing roller (111), and one side of the cloth collecting roller (114) is fixedly connected with chemical fiber cloth fixing plate (115) through screws.

4. The quality inspection device for chemical fiber cloth production according to claim 3, characterized in that, One end of the cloth collecting roller (114) is connected with coaxially arranged rotating motor (121) through a shaft coupling, the inside of the frame (110) is rotatably installed with two symmetrically arranged conveying rollers (122), and the inside of the frame (110) is rotatably installed with a plurality of auxiliary rollers (124) which are arrayed and equidistantly distributed.

5. The quality inspection device for chemical fiber cloth production according to claim 4, characterized in that, Four transmission belts (123) are installed on one of the turntables (113), the chemical fiber cloth placing roller (111) and the two conveying rollers (122).

Images