Energy-saving overhead cable
Through multi-layered structural design and specific material combinations, the problem of overhead cables being susceptible to cold weather and corrosive substances has been solved, achieving stronger protective performance and a longer cable life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-03
AI Technical Summary
Existing energy-saving overhead cables are susceptible to damage and shortened lifespan due to cold weather causing sheath cracks, moisture ingress, and corrosion.
It adopts a multi-layer structure design, including an insulation layer, a shielding layer, an inner lining layer, a waterproof layer, an anti-corrosion layer, a heat insulation layer, a sheath layer, and an anti-corrosion coating. It uses silicone rubber sponge, silicone rubber, ethylene propylene rubber, cross-linked polyethylene, neoprene rubber, aerogel felt, ethylene propylene rubber, and graphene anti-corrosion coating materials to enhance the protective performance.
It effectively prevents moisture and corrosive substances from entering, enhances the cable's cold and waterproof performance and corrosion resistance, and extends the cable's lifespan.
Smart Images
Figure CN224082204U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of overhead cable technology, and in particular relates to an energy-saving overhead cable. Background Technology
[0002] Overhead cables are cables that are installed on supports such as utility poles or towers. They are mainly used for the transmission of electrical energy or signals. Compared with underground cables, overhead cables are less expensive and easier to install and maintain, but they are more susceptible to environmental influences. Nevertheless, they are still widely used in many situations.
[0003] Most energy-saving overhead cables have some drawbacks in use, such as the possibility of cracks appearing in the sheath due to cold weather, allowing moisture to seep into the cable. Additionally, overhead cables are exposed to various corrosive substances during long-term exposure to the atmosphere, which can damage the cable. Therefore, we propose an energy-saving overhead cable. Utility Model Content
[0004] The purpose of this utility model is to provide an energy-saving overhead cable to solve the problems mentioned in the background art.
[0005] In view of this, the present invention provides an energy-saving overhead cable, comprising an insulation layer and a plurality of energy-saving conductors, and further comprising:
[0006] A shielding layer is disposed on the circumferential sidewall of an insulating layer. A plurality of energy-saving conductors are disposed within the insulating layer. A shielding layer is disposed on the outer side of the insulating layer. An inner lining layer is disposed on the circumferential sidewall of the shielding layer. A waterproof layer is disposed on the circumferential sidewall of the inner lining layer. An anti-corrosion layer is disposed on the circumferential sidewall of the waterproof layer. A heat insulation layer is disposed on the circumferential sidewall of the anti-corrosion layer. A sheath layer is disposed on the circumferential sidewall of the heat insulation layer. An anti-corrosion coating is applied to the circumferential sidewall of the sheath layer.
[0007] In this technical solution, the insulation layer can prevent current conduction, buffer external forces to protect the conductor, seal against water and dust, and adapt to temperature changes to aid energy saving. The shielding layer can effectively shield external electromagnetic interference and prevent internal signal leakage. It also has good insulation properties, enhancing the cable's safety and stability. The inner lining layer provides good flexibility, effectively buffering the impact of external pressure on the cable's interior and resisting certain chemical corrosion. The waterproof layer effectively prevents moisture from entering the cable, exhibiting excellent waterproof performance, as well as certain mechanical strength and aging resistance. The anti-corrosion layer effectively resists the corrosion of acids, alkalis, salts, and other chemicals. It has good weather resistance, preventing cable damage due to corrosion and extending its lifespan. The insulation layer effectively reduces heat loss from the cable; it has a low thermal conductivity and good insulation performance, making the cable more stable under different ambient temperatures. The pores of the aerogel are extremely small, typically at the nanometer level, making it difficult for liquid water and corrosive substances to penetrate the material through these tiny pores. The sheath layer mainly plays a protective role, resisting mechanical damage and ultraviolet radiation, and is also waterproof and moisture-proof, providing protection for the internal structure of the cable. The anti-corrosion coating forms a dense protective film, effectively isolating corrosive media, and has superior anti-corrosion performance, extending the cable's lifespan.
[0008] In the above technical solution, the insulating layer is further described using silicone rubber sponge.
[0009] In this technical solution, silicone rubber sponge can prevent current conduction, buffer external forces to protect conductors, seal against water and dust, and adapt to temperature changes to assist in energy saving.
[0010] In the above technical solution, the shielding layer is made of silicone rubber material and the thickness of the shielding layer is 0.20 mm.
[0011] In this technical solution, silicone rubber material can effectively shield external electromagnetic interference and prevent internal signal leakage. At the same time, it has good insulation properties, which can enhance the safety and stability of the cable.
[0012] In the above technical solution, the inner lining layer is made of ethylene propylene rubber material, and the thickness of the inner lining layer is 2mm.
[0013] In this technical solution, ethylene propylene rubber provides good flexibility, effectively buffers the impact of external pressure on the inside of the cable, and can also resist chemical corrosion.
[0014] In the above technical solution, the waterproof layer is made of cross-linked polyethylene material and the thickness of the waterproof layer is 3.4 mm.
[0015] In this technical solution, cross-linked polyethylene can effectively prevent moisture from entering the cable interior. It has excellent waterproof performance and also has certain mechanical strength and aging resistance.
[0016] In the above technical solution, the anti-corrosion layer is made of neoprene rubber material and the thickness of the anti-corrosion layer is 3mm.
[0017] In this technical solution, chloroprene rubber can effectively resist the corrosion of chemicals such as acids, alkalis, and salts. It has good weather resistance and can prevent cables from being damaged by corrosion, thus extending their service life.
[0018] In the above technical solution, the insulation layer is made of aerogel felt material, and the thickness of the insulation layer is 5mm.
[0019] In this technical solution, aerogel felt can effectively reduce the heat loss of the cable. It has a low thermal conductivity, good heat preservation performance, and can make the cable more stable under different ambient temperatures. The pores of aerogel are very small, usually at the nanometer level, which makes it difficult for liquid water and corrosive substances to enter the interior of the material through these tiny pores.
[0020] In the above technical solution, the sheath layer is made of ethylene propylene rubber material and the thickness of the sheath layer is 3mm.
[0021] In this technical solution, ethylene propylene rubber mainly plays a protective role. It can resist mechanical damage and ultraviolet radiation, and it can also be waterproof and moisture-proof, providing protection for the internal structure of the cable.
[0022] In the above technical solution, the anti-corrosion coating uses graphene anti-corrosion coating material, and the thickness of the anti-corrosion coating is 80μm.
[0023] In this technical solution, the graphene anti-corrosion coating can form a dense protective film, effectively isolating corrosive media, exhibiting superior anti-corrosion performance, and extending cable life.
[0024] The beneficial effects of this utility model are:
[0025] 1. This energy-saving overhead cable features an inner lining that resists chemical corrosion, an anti-corrosion layer that effectively resists the erosion of chemicals such as acids, alkalis, and salts, and excellent weather resistance. This prevents cable damage due to corrosion and extends its lifespan. The insulation layer makes it difficult for corrosive substances to penetrate the material through its tiny pores. The anti-corrosion coating forms a dense protective film that effectively isolates corrosive media, providing superior corrosion resistance. This results in an overall device with extremely strong corrosion resistance, extending the cable's lifespan.
[0026] 2. This energy-saving overhead cable has an insulation layer that prevents current conduction, buffers external forces to protect the conductor, and is sealed to be waterproof and dustproof. The waterproof layer effectively prevents moisture from entering the cable's interior, exhibiting excellent waterproof performance. The insulation layer makes it difficult for liquid water to enter the material through these tiny pores. The sheath layer is waterproof and moisture-proof, providing protection for the cable's internal structure. The entire device has extremely strong cold and waterproof performance, extending the cable's lifespan. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0028] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0029] The markings in the diagram are as follows:
[0030] 1. Energy-saving conductor; 2. Insulation layer; 3. Shielding layer; 4. Inner lining layer; 5. Waterproof layer; 6. Anti-corrosion layer; 7. Thermal insulation layer; 8. Sheath layer; 9. Anti-corrosion coating. Detailed Implementation
[0031] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0032] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items, and therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0033] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0034] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0035] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples. Example 1
[0036] Please see Figure 1 - Figure 2 As shown, this embodiment provides an energy-saving overhead cable, including an insulation layer 2 and a plurality of energy-saving conductors 1, and further comprising:
[0037] A shielding layer 3 is disposed on the circumferential sidewall of the insulating layer 2. Several energy-saving conductors 1 are disposed inside the insulating layer 2. The shielding layer 3 is disposed on the outer side of the insulating layer 2. An inner lining layer 4 is disposed on the circumferential sidewall of the shielding layer 3. A waterproof layer 5 is disposed on the circumferential sidewall of the inner lining layer 4. An anti-corrosion layer 6 is disposed on the circumferential sidewall of the waterproof layer 5. An insulation layer 7 is disposed on the circumferential sidewall of the anti-corrosion layer 6. A sheath layer 8 is disposed on the circumferential sidewall of the insulation layer 7. An anti-corrosion coating 9 is coated on the circumferential sidewall of the sheath layer 8.
[0038] Among them, insulation layer 2 can prevent current conduction, buffer external forces to protect the conductor, seal for waterproofing and dustproofing, and adapt to temperature changes to assist in energy saving. Shielding layer 3 can effectively shield external electromagnetic interference and prevent internal signal leakage. At the same time, it has good insulation properties, which can enhance the safety and stability of the cable. Inner liner layer 4 provides good flexibility, effectively buffers the impact of external pressure on the inside of the cable, and can also resist certain chemical corrosion. Waterproof layer 5 can effectively prevent moisture from entering the inside of the cable. It has excellent waterproof performance, as well as certain mechanical strength and aging resistance. Anti-corrosion layer 6 can effectively resist the corrosion of chemicals such as acids, alkalis, and salts, and its weather resistance is excellent. Excellent performance; it can prevent cable damage due to corrosion and extend its lifespan. The insulation layer 7 effectively reduces heat loss from the cable. It has a low thermal conductivity and good insulation performance, and can also make the cable more stable under different ambient temperatures. The pores of aerogel are very small, usually at the nanometer level, which makes it difficult for liquid water and corrosive substances to enter the material through these tiny pores. The sheath layer 8 mainly plays a protective role. It can resist mechanical damage and ultraviolet radiation, and can also be waterproof and moisture-proof, providing protection for the internal structure of the cable. The anti-corrosion coating 9 can form a dense protective film, effectively isolating corrosive media, with super anti-corrosion performance, and extending the cable lifespan. Example 2
[0039] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0040] In this embodiment, the insulating layer 2 is made of silicone rubber sponge.
[0041] Among them, silicone rubber sponge can prevent current conduction, buffer external forces to protect conductors, seal against water and dust, and adapt to temperature changes to help save energy. Example 3
[0042] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0043] In this embodiment, the shielding layer 3 is made of silicone rubber material, and the thickness of the shielding layer 3 is 0.20 mm.
[0044] Silicone rubber material can effectively shield external electromagnetic interference and prevent internal signal leakage. At the same time, it has good insulation properties, which can enhance the safety and stability of the cable. Example 4
[0045] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0046] In this embodiment, the inner liner 4 is made of ethylene propylene rubber and has a thickness of 2 mm.
[0047] Among them, ethylene propylene rubber provides good flexibility, effectively buffers the impact of external pressure on the inside of the cable, and can also resist chemical corrosion. Example 5
[0048] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0049] In this embodiment, the waterproof layer 5 is made of cross-linked polyethylene material, and the thickness of the waterproof layer 5 is 3.4 mm.
[0050] Cross-linked polyethylene can effectively prevent moisture from entering the cable, and it has excellent waterproof performance as well as certain mechanical strength and aging resistance. Example 6
[0051] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0052] In this embodiment, the anti-corrosion layer 6 is made of neoprene rubber, and the thickness of the anti-corrosion layer 6 is 3mm.
[0053] Among them, chloroprene rubber can effectively resist the corrosion of chemicals such as acids, alkalis, and salts. It has good weather resistance and can prevent cables from being damaged by corrosion, thus extending their service life. Example 7
[0054] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0055] In this embodiment, the insulation layer 7 uses aerogel felt material, and the thickness of the insulation layer 7 is 5mm.
[0056] Among them, aerogel felt can effectively reduce the heat loss of cables. It has a low thermal conductivity, good heat preservation performance, and can make cables more stable under different ambient temperatures. The pores of aerogel are very small, usually at the nanometer level, which makes it difficult for liquid water and corrosive substances to enter the interior of the material through these tiny pores. Example 8
[0057] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0058] In this embodiment, the sheath layer 8 is made of ethylene propylene rubber, and the thickness of the sheath layer 8 is 3 mm.
[0059] Among them, ethylene propylene rubber mainly plays a protective role. It can resist mechanical damage and ultraviolet radiation, and it can also be waterproof and moisture-proof, providing protection for the internal structure of the cable. Example 9
[0060] This embodiment provides an energy-saving overhead cable, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0061] In this embodiment, the anti-corrosion coating 9 uses graphene anti-corrosion coating material, and the thickness of the anti-corrosion coating 9 is 80μm.
[0062] Among them, graphene anti-corrosion coatings can form a dense protective film, effectively isolating corrosive media, exhibiting superior anti-corrosion performance, and extending cable life.
[0063] It is worth noting that: Energy-saving conductor 1 uses highly conductive materials such as superconducting materials at temperatures close to the superconducting critical temperature. However, the application of superconductivity is currently limited. Materials with better conductors, such as copper and aluminum, and higher purity, can reduce resistance and reduce energy loss during transmission, thereby achieving energy saving. At the same time, energy-saving conductor 1 uses a multi-strand fine wire twisting method, which, compared to a single solid conductor, can reduce the skin effect, make the current distribution more uniform, and also help to reduce resistance, thus achieving the purpose of energy saving.
[0064] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. An energy-saving overhead cable comprising an insulation layer (2) and a plurality of energy-saving conductors (1), characterized in that, Also included are: A shielding layer (3) is arranged on the circumferential side wall of the insulating layer (2), a plurality of energy-saving conductors (1) are arranged in the insulating layer (2), the outer side of the insulating layer (2) is provided with a shielding layer (3), the circumferential side wall of the shielding layer (3) is provided with an inner lining layer (4), the circumferential side wall of the inner lining layer (4) is provided with a waterproof layer (5), the circumferential side wall of the waterproof layer (5) is provided with a corrosion-resistant layer (6), the circumferential side wall of the corrosion-resistant layer (6) is provided with a thermal insulation layer (7), the circumferential side wall of the thermal insulation layer (7) is provided with a sheath layer (8), and the circumferential side wall of the sheath layer (8) is coated with a corrosion-resistant coating (9).
2. The energy-saving overhead cable according to claim 1, characterized in that, The insulating layer (2) uses silicone rubber sponge.
3. The energy-saving overhead cable according to claim 1, characterized in that, The shielding layer (3) uses a silicone rubber material, and the thickness of the shielding layer (3) is 0.20mm.
4. The energy-saving overhead cable according to claim 1, characterized in that, The inner lining layer (4) uses an ethylene-propylene rubber material, and the thickness of the inner lining layer (4) is 2mm.
5. The energy saving overhead cable of claim 1, wherein, The waterproof layer (5) uses a cross-linked polyethylene material, and the thickness of the waterproof layer (5) is 3.4mm.
6. The energy-saving overhead cable according to claim 1, characterized in that, The corrosion-resistant layer (6) uses a chloroprene rubber material, and the thickness of the corrosion-resistant layer (6) is 3mm.
7. The energy saving overhead cable of claim 1, wherein, The thermal insulation layer (7) uses aerogel felt material, and the thickness of the thermal insulation layer (7) is 5mm.
8. The energy saving overhead cable of claim 1, wherein, The sheath layer (8) uses an ethylene-propylene rubber material, and the thickness of the sheath layer (8) is 3mm.
9. The energy saving overhead cable of claim 1, wherein, The corrosion-resistant coating (9) uses graphene corrosion-resistant coating material, and the thickness of the corrosion-resistant coating (9) is 80μm.