Automatic stirring and filling machine for edible mushroom compost
By introducing a motor-driven rotating rod and connecting plate assembly into the automatic mixing and filling machine for edible fungi culture medium to clean the inner wall of the mixing tank, and combining it with a vibration component to prevent clogging of the feed hopper, the problem of difficult-to-clean residue on the inner wall of the mixing tank is solved, thus improving the quality and efficiency of edible fungi production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-07
AI Technical Summary
After long-term use, the inner wall of the mixing tank of the existing automatic mixing and filling machine for edible fungi culture is prone to the accumulation of culture residue, which is difficult to clean, leading to the growth of microorganisms, affecting the quality of the culture medium and the yield of edible fungi, and increasing production costs.
An automatic mixing and filling machine for edible fungi culture medium was designed. It uses a motor-driven rotating rod and connecting plate assembly to clean the inner wall of the mixing tank, combined with a vibration component to prevent the feed hopper from clogging. Automatic cleaning and anti-clogging are achieved through the cooperation of springs and wedge blocks.
It achieves efficient cleaning of the inner wall of the mixing tank, prevents the growth of microorganisms, ensures the quality of the culture medium, reduces pests and diseases, and improves production efficiency and product quality.
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Figure CN224084296U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of edible mushroom production technology, especially edible mushroom culture medium automatic stirring and filling machine. BACKGROUND
[0002] Edible mushroom culture medium is the substrate for providing nutrition for the growth of edible mushrooms, containing carbon source, nitrogen source, inorganic salt and other components, such as sawdust, cottonseed hulls, corn cob, etc., and is the material basis for the growth of edible mushroom mycelium and the development of fruiting body. The quality of the culture medium directly affects the yield and quality of edible mushrooms. The culture medium can be divided into natural materials, synthetic materials and other types, and needs to be reasonably prepared and treated according to the characteristics of different edible mushrooms.
[0003] Edible mushroom culture medium automatic stirring and filling machine is an automatic equipment applied to edible mushroom production, which can mix various culture medium raw materials such as sawdust and cottonseed hulls in proportion and automatically complete the work of filling containers such as mushroom bags, effectively improving production efficiency and ensuring the quality of mushroom sticks. It is an equipment that uses a motor to drive the rotation of the stirring shaft and stirring blades, so that the materials in the stirring tank are turned over and mixed, the materials at different positions are exchanged with each other, uniform stirring is realized, and the stirred culture medium is transported into containers such as mushroom bags through the discharge device. Some equipment is also equipped with devices with functions such as automatic positioning, clamping containers and controlling the amount of filling, to ensure accurate and efficient filling process.
[0004] In the prior art, part of the edible mushroom culture medium automatic stirring and filling machine, due to the stirring tank, after long-term use, the inner wall is easy to attach a large amount of culture medium residue, because the culture medium is complex, containing sawdust, cottonseed hulls, bran and other substances, these residues are difficult to clean after drying on the inner wall of the stirring tank, the common cleaning method is mainly manual cleaning, the staff need to use brush, shovel and other tools to manually remove the residue, the residual culture medium residue will breed a large number of bacteria, mold and other microorganisms, when the next batch of culture medium is stirred, these microorganisms will mix in, which will seriously affect the quality of the culture medium, thus leading to the occurrence of diseases and pests in the growth process of edible mushrooms, reducing the yield and quality of edible mushrooms, and increasing the production cost. Therefore, the edible mushroom culture medium automatic stirring and filling machine is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides an edible mushroom culture medium automatic stirring and filling machine, aiming at improving the problem of diseases and pests in the growth process of edible mushrooms in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The utility model provides an automatic stirring and filling machine for edible fungus culture medium, which comprises a bottom plate, a stirring tank arranged on the top of the bottom plate, a motor one fixedly connected to the left side of the stirring tank, a rotating rod fixedly connected to the driving end of the motor one, a plurality of connecting rings fixedly connected to the outer part of the rotating rod, a connecting column fixedly connected to the bottom of one of the connecting rings, a spring one fixedly connected to the inner wall of the top of the connecting column, a connecting column fixedly connected to the bottom of the spring one, a connecting plate fixedly connected to the bottom of the connecting column, two reset grooves formed in the inner part of the connecting plate, a spring two fixedly connected to the left inner wall of one of the reset grooves, a wedge-shaped block fixedly connected to the right side of the spring two, an adapter block fixedly connected to the front side of the connecting plate, a feeding hopper fixedly connected to the top of the stirring tank, a fixed box fixedly connected to the right side of the feeding hopper, a vibration assembly for preventing material blockage fixedly connected to the front inner wall of the fixed box.
[0008] As a further description of the above technical solution:
[0009] The vibration assembly comprises a motor two, a rotating column fixedly connected to the driving end of the motor two, a rotating plate one rotationally connected to the rear side of the rotating column, a rotating plate two rotationally connected to the left side of the rotating plate one, and a vibrating net fixedly connected to the top of the rotating plate two.
[0010] As a further description of the above technical solution:
[0011] The outer part of the connecting column is slidably connected to the inner part of the connecting column, and the outer part of the wedge-shaped block is slidably connected to the inner part of the reset groove.
[0012] As a further description of the above technical solution:
[0013] The inner wall of the feeding hopper is fixedly connected to a limiting block, and the outer part of the rotating plate two is slidably connected to the inner part of the limiting block.
[0014] As a further description of the above technical solution:
[0015] Two sliding grooves are formed in the inner part of the feeding hopper, a spring three is fixedly connected to the right inner wall of the sliding groove, and a striking ball is fixedly connected to the left side of the spring three.
[0016] As a further description of the above technical solution:
[0017] A conveying belt is arranged on the top of the bottom plate, and a filling machine is arranged on the right side of the top of the bottom plate.
[0018] As a further description of the above technical solution:
[0019] The outer parts of the plurality of connecting rings are fixedly connected to a plurality of stirring blocks, and a discharging hole is formed in the inner part of the feeding hopper.
[0020] As a further description of the above technical solutions:
[0021] The left side of the impact ball is in contact with the right side of the vibrating net, and the front side of the motor two is fixedly connected to the inner wall of the front side of the fixed box.
[0022] The utility model has the advantages of the following:
[0023] 1. In the utility model, the rotating rod is driven to rotate by the motor one, the connecting ring is driven to rotate by the rotating rod, the connecting column is synchronously rotated, the connecting plate cleans the inner wall of the stirring tank in the rotating process, the connecting plate is lifted under the blockage of the material, spring one is extruded, the accumulated material and impurities can be effectively removed, the buffer protection effect is achieved when blocked, the parts can be reset and the wedge-shaped block can be self-adaptively adjusted, long-term stable and efficient cleaning effect is ensured.
[0024] 2. In the utility model, the rotating column is driven to rotate by the motor two, the rotating plate one is driven to do reciprocating motion by the rotating column, the rotating plate two is synchronously moved by the rotating plate one, the vibrating net is driven to do reciprocating motion, the impact ball in contact with the vibrating net is impacted in the movement process of the vibrating net, the vibrating net is prevented from being blocked, the accumulated material in the feeding hopper is prevented from being blocked, the vibrating net is prevented from being blocked, and the continuous and stable work of the vibrating net is ensured, reliable guarantee is provided for the smooth entry of the material into the stirring tank. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 The utility model provides a three-dimensional schematic view of the automatic stirring and filling machine for edible mushroom culture medium;
[0026] Figure 2 The utility model provides a structure schematic view of the connecting ring of the automatic stirring and filling machine for edible mushroom culture medium;
[0027] Figure 3 The utility model provides a structure schematic view of the connecting column of the automatic stirring and filling machine for edible mushroom culture medium;
[0028] Figure 4 The utility model provides a structure schematic view of the rotating plate one of the automatic stirring and filling machine for edible mushroom culture medium;
[0029] Figure 5 The utility model provides a structure schematic view of the automatic stirring and filling machine for edible mushroom culture medium; Figure 4 The utility model provides a structure schematic view of the automatic stirring and filling machine for edible mushroom culture medium;
[0030] LEGEND:
[0031] 1, bottom plate; 2, stirring tank; 3, motor one; 4, connecting ring; 5, connecting column; 6, spring one; 7, connection column; 8, connecting plate; 9, reset slot; 10, spring two; 11, wedge block; 12, connection block; 13, feed hopper; 14, fixed box; 15, motor two; 16, rotating column; 17, rotating plate one; 18, rotating plate two; 19, limiting block; 20, sliding slot; 21, spring three; 22, impact ball; 23, vibrating net; 24, conveyor belt; 25, filling machine; 26, stirring block; 27, discharge hole. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0033] Referring to Figures 1 to 3 An embodiment provided by the utility model: edible fungus culture medium automatic stirring and filling machine, including bottom plate 1, bottom plate 1 provides the fixed and support effect for the upper device, the top of bottom plate 1 is provided with stirring tank 2, stirring tank 2 is used for stirring and mixing different materials in the interior, the left side of stirring tank 2 is fixedly connected with motor one 3, motor one 3 is the power source of stirring assembly, the driving end of motor one 3 is fixedly connected with rotating rod, rotating rod receives the force from motor one 3 and rotates, the outside of rotating rod is fixedly connected with multiple connecting rings 4, and then rotating rod drives connecting ring 4 to rotate, the bottom of one of connecting ring 4 is fixedly connected with connecting column 5, connecting column 5 receives the force from connecting column 5 and rotates;
[0034] The inner wall of the top of connecting column 5 is fixedly connected with spring one 6, spring one 6 has elastic effect and provides elastic support for connection column 7, the bottom of spring one 6 is fixedly connected with connection column 7, connection column 7 plays the role of connecting connecting column 5 and connecting plate 8, the bottom of connection column 7 is fixedly connected with connecting plate 8, connecting plate 8 provides space for reset slot 9 and cleans the inner wall of stirring tank 2, the inside of connecting plate 8 is provided with two reset slots 9, reset slot 9 provides fixing and support for spring two 10 and plays the role of limiting and guiding wedge block 11, the left inner wall of one of reset slots 9 is fixedly connected with spring two 10, spring two 10 has elastic effect and provides elastic support for wedge block 11;
[0035] The right side of the spring two 10 is fixedly connected with the wedge block 11. When the connecting plate 8 is cleaned, the accumulated materials and other impurities that cannot be removed once are encountered, and the spring one 6 is extruded by the rising of the connecting column 7, and the spring one 6 is buffered by the elastic effect, so that the cleaning assembly is prevented from being damaged. When the stress ends, the connecting plate 8 is reset by the elastic effect of the spring one 6, and the wedge block 11 on the other side extrudes the other wedge block 11, so that the other wedge block 11 slides inward, and then the spring two 10 is reset by the elastic effect;
[0036] The front side of the connecting plate 8 is fixedly connected with the connecting block 12. The connecting block 12 is used for crushing the accumulated materials when it rotates. The top of the stirring tank 2 is fixedly connected with the feeding hopper 13. The feeding hopper 13 is used for placing materials in the stirring tank 2. The right side of the feeding hopper 13 is fixedly connected with the fixed box 14. The fixed box 14 provides fixing and supporting effect for the motor two 15. The front side inner wall of the fixed box 14 is fixedly connected with the vibration assembly for preventing material blockage.
[0037] Referring to Figure 4 and Figure 5 , the vibration assembly comprises the motor two 15. The motor two 15 provides fixing and supporting effect for the vibration assembly. The driving end of the motor two 15 is fixedly connected with the rotating column 16. The rotating column 16 rotates by accepting power from the motor two 15. The rear side of the rotating column 16 is rotatably connected with the rotating plate one 17. The rotating column 16 drives the rotating plate one 17 to reciprocatingly rotate. The left side of the rotating plate one 17 is rotatably connected with the rotating plate two 18. The rotating plate two 18 synchronously moves by accepting force from the rotating plate one 17. The top of the rotating plate two 18 is fixedly connected with the vibrating net 23. The vibrating net 23 reciprocatingly moves by accepting tension from the rotating plate two 18.
[0038] Referring to Figures 2 to 4 , the outside of the connecting column 5 is slidably connected in the inside of the connecting column 5. The connecting column 5 provides limiting and guiding effect for the connecting column 7. The outside of the wedge block 11 is slidably connected in the inside of the reset slot 9. The reset slot 9 provides limiting and guiding effect for the wedge block 11. The inner wall of the feeding hopper 13 is fixedly connected with the limiting block 19. The feeding hopper 13 provides fixing and supporting effect for the limiting block 19. The outside of the rotating plate two 18 is slidably connected in the inside of the limiting block 19. The limiting block 19 provides limiting and guiding effect for the rotating plate two 18. Two sliding grooves 20 are arranged in the inside of the feeding hopper 13. The sliding grooves 20 are used for limiting and guiding the vibrating net 23, and providing fixing and supporting effect for the spring three 21;
[0039] The right side inner wall of the chute 20 is fixedly connected with a spring three 21, the spring three 21 has an elastic effect, and provides elastic support for the impact ball 22, the left side of the spring three 21 is fixedly connected with the impact ball 22, the impact ball 22 is used for impacting the impact ball 22 when the reciprocating movement of the vibrating net 23 is moved, thereby preventing the vibrating net 23 from being blocked, after the impact ball 22 is stressed, the impact ball 22 is reset by the elastic effect of the impact ball 22, the top of the bottom plate 1 is provided with a conveying belt 24, the conveying belt 24 is used for conveying the stirred material, the top right side of the bottom plate 1 is provided with a filling machine 25, the filling machine 25 packs the stirred material;
[0040] In addition, the outside of the plurality of connecting rings 4 is fixedly connected with a plurality of stirring blocks 26, the stirring blocks 26 are used for stirring different materials, the inside of the feeding hopper 13 is provided with a discharging hole 27, the discharging hole 27 is used for discharging the stirred material, the left side of the impact ball 22 is in contact with the right side of the vibrating net 23, the impact ball 22 receives force from the vibrating net 23, thereby preventing the vibrating net 23 from being blocked, the front side of the motor two 15 is fixedly connected to the front side inner wall of the fixed box 14, and the fixed box 14 provides fixing and support for the motor two 15.
[0041] Working principle: when the inner wall of the stirring tank 2 needs to be cleaned, the rotating rod is driven to rotate by the motor one 3, the connecting ring 4 is driven to rotate by the rotating rod, the connecting column 5 is synchronously rotated, and the connecting plate 8 cleans the inner wall of the stirring tank 2 in the rotating process, when encountering difficult-to-remove accumulated materials and impurities, the connecting plate 8 is lifted by the link column 7 under the blockage of the materials, thereby extruding the spring one 6, so as to protect the cleaning assembly by using the elastic buffer of the spring one 6, after the stress is over, the spring one 6 pushes the connecting plate 8 to reset, at this time, the wedge-shaped block 11 in the reset groove 9 of the connecting plate 8 is self-adaptively adjusted under the mutual extrusion and the spring two 10, so as to guarantee the cleaning effect.
[0042] When the inside of the feeding hopper 13 needs to be prevented from being blocked, the rotating column 16 is driven to rotate by the motor two 15, the rotating plate one 17 is driven to move reciprocally by the rotating column 16, the rotating plate two 18 is synchronously moved by the rotating plate one 17, and the vibrating net 23 is driven to move reciprocally by the rotating plate two 18, in the movement process of the vibrating net 23, the impact ball 22 in contact with the vibrating net 23 is impacted, the vibrating net 23 is prevented from being blocked, the spring three 21 provides elastic support for the impact ball 22, and the impact ball 22 is reset after the impact is over, the whole vibrating assembly effectively prevents the materials in the feeding hopper 13 from being blocked, and ensures that the materials smoothly enter the stirring tank 2.
[0043] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. An automatic mixing and filling machine for edible fungi culture medium, comprising a base plate (1), characterized in that: A mixing tank (2) is provided on the top of the base plate (1). A motor (3) is fixedly connected to the left side of the mixing tank (2). A rotating rod is fixedly connected to the drive end of the motor (3). Multiple connecting rings (4) are fixedly connected to the outside of the rotating rod. A connecting column (5) is fixedly connected to the bottom of one of the connecting rings (4). A spring (6) is fixedly connected to the top inner wall of the connecting column (5). A connecting column (7) is fixedly connected to the bottom of the spring (6). A connecting plate (8) is fixedly connected to the bottom of the connecting column (7). The connecting plate (8) has two reset slots (9) inside. One of the reset slots (9) has a spring (10) fixedly connected to the left inner wall. The spring (10) has a wedge block (11) fixedly connected to the right side. The connecting plate (8) has a connecting block (12) fixedly connected to the front side. The mixing tank (2) has a feed hopper (13) fixedly connected to the top. The feed hopper (13) has a fixed box (14) fixedly connected to the right side. The fixed box (14) has a vibration component fixedly connected to the front inner wall to prevent material blockage.
2. The automatic mixing and filling machine for edible fungi culture medium according to claim 1, characterized in that: The vibration assembly includes a second motor (15), a rotating column (16) is fixedly connected to the drive end of the second motor (15), a rotating plate (17) is rotatably connected to the rear side of the rotating column (16), a rotating plate (18) is rotatably connected to the left side of the rotating plate (17), and a vibration net (23) is fixedly connected to the top of the rotating plate (18).
3. The automatic mixing and filling machine for edible fungi culture medium according to claim 1, characterized in that: The external of the connecting column (7) is slidably connected to the inside of the connecting column (5), and the external of the wedge block (11) is slidably connected to the inside of the reset groove (9).
4. The automatic mixing and filling machine for edible fungi culture medium according to claim 2, characterized in that: The inner wall of the feed hopper (13) is fixedly connected to a limiting block (19), and the outer side of the rotating plate (18) is slidably connected to the inside of the limiting block (19).
5. The automatic mixing and filling machine for edible fungi culture medium according to claim 2, characterized in that: The feed hopper (13) has two sluices (20) inside. A spring three (21) is fixedly connected to the inner wall of the right side of the sluice (20), and an impact ball (22) is fixedly connected to the left side of the spring three (21).
6. The automatic mixing and filling machine for edible fungi culture medium according to claim 1, characterized in that: A conveyor belt (24) is provided on the top of the base plate (1), and a filling machine (25) is provided on the top right side of the base plate (1).
7. The automatic mixing and filling machine for edible fungi culture medium according to claim 1, characterized in that: In addition, multiple stirring blocks (26) are fixedly connected to the outside of the multiple connecting rings (4), and the feed hopper (13) has a discharge hole (27) inside.
8. The automatic mixing and filling machine for edible fungi culture medium according to claim 5, characterized in that: The left side of the impact ball (22) and the right side of the vibration net (23) are in contact, and the front side of the second motor (15) is fixedly connected to the front inner wall of the fixed box (14).