Atomizing core oil dripping cotton assembling machine with monitoring function

Through the coordinated operation of the monitoring and winding mechanisms, automated winding and thickness control of the atomizing core oil-dripping cotton were achieved, solving the problem of inconsistent cotton roll thickness in existing technologies and improving installation success rate and production stability.

CN224084685UActive Publication Date: 2026-04-07FULI INTELLIGENT MANUFACTURING (CHUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing atomized cotton winding mechanism cannot uniformly control the cotton roll thickness, leading to installation failure.

Method used

By employing a monitoring and winding mechanism, and through the coordinated action of a motor, camera, cutting device, and cylinder, the cotton material is automatically rolled into a cylindrical shape and cut. Combined with PLC control, the thickness of the cotton roll is ensured to be consistent, and the raw material is replaced in a timely manner through camera monitoring.

Benefits of technology

It improved the success rate of cotton roll installation, ensured the consistency of cotton roll thickness, and reminded operators to replace raw materials in a timely manner through the monitoring system, thus ensuring the stability of production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224084685U_ABST
Patent Text Reader

Abstract

The atomizing core oil dripping cotton assembling machine with the monitoring function comprises a monitoring mechanism and a winding mechanism, the monitoring mechanism comprises a supporting plate, a first motor embedded in the front side of the supporting plate, a camera suspended at the top of an output shaft of the first motor, and an audible and visual alarm connected with the top of the supporting plate, the camera is connected with the top of the supporting plate. According to the utility model, after the movable end of the cotton enters the bottom of the roll inserting piece, the motor II is started, then the roll inserting piece rolls the cotton into a barrel, when the outer surface of the barrel is in contact with the inner wall of the pressing plate, an external PLC starts the cutting device and the air cylinder, the cutting device cuts off the movable end of the cotton, and then the movable end of the air cylinder shrinks to drive the motor II and the roll inserting piece to ascend; and then the belt conveyor conveys the cylindrical cotton rolls to the top of the cushion table, then the steps are repeated, continuous production of the cylindrical cotton rolls is achieved, the rolling thickness of the cotton rolls is unified, and the installation success rate of the cotton rolls is increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to atomizing core drop oil cotton assembly technical field, specifically to a kind of atomizing core drop oil cotton assembly machine with monitoring function. BACKGROUND

[0002] Electronic cigarette is also called virtual cigarette, electronic cigarette, which has the same appearance as cigarette, similar taste to cigarette, and even more flavor than ordinary cigarette. It can also produce smoke, taste and feeling like cigarette. It is mainly used for smoking cessation and replacing cigarette. Electronic cigarette is a non-combustion cigarette alternative product, which is similar to some characteristics of ordinary cigarette, can refresh, satisfy the pleasure of smokers and the use habit formed for many years.

[0003] The atomizing cotton currently used needs to be rolled into a cotton roll before assembly, and then inserted into the atomizing assembly. The existing winding mechanism cannot uniformly control the winding thickness of the cotton roll, which leads to the failure of cotton roll installation. UTILITY MODEL CONTENT

[0004] The utility model aims at solving one of the technical problems existing in the prior art or related art.

[0005] Therefore, the utility model adopts the technical scheme that:

[0006] A kind of atomizing core drop oil cotton assembly machine with monitoring function, including monitoring mechanism and winding mechanism, the monitoring mechanism includes bracing plate, motor one embedded in the front side of the bracing plate, camera suspended in the top of the output shaft of the motor one, sound-light alarm connected with the top of the bracing plate, the camera is connected with the top of bracing plate, winding mechanism, the winding mechanism includes belt conveyor connected with the top of the bracing plate, two pressing plates vertically symmetrical about the belt conveyor, insert roll piece arranged between two pressing plates, motor two connected with the top of the insert roll piece, cylinder connected between the bracing plate and motor two, cutting device arranged in the front side of the belt conveyor, the pressing plate, cutting device are all connected with the top of bracing plate.

[0007] By adopting the above technical scheme, after the movable end of cotton enters the bottom of the insert roll piece, start motor two, then the insert roll piece rolls cotton into a cylindrical shape, when the outer surface of the cylindrical shape contacts the inner wall of the pressing plate, the PLC is started, the cutting device and the cylinder are started, the cutting device cuts off the movable end of the cotton, then the movable end of the cylinder is retracted, with the motor two and the insert roll piece rising, then the belt conveyor sends the cylindrical cotton roll to the top of the cushion table, and then the above steps are repeated to realize continuous production of the cylindrical cotton roll. The winding thickness of the cotton roll is uniform, and the success rate of cotton roll installation is improved.

[0008] In a preferred example, the utility model can be further configured as: a baffle disc is sleeved outside the output shaft of the motor one, and the front side of the baffle disc is vertically located on the same horizontal plane as the rear side of the belt conveyor.

[0009] In a preferred embodiment, the present invention can be further configured such that the insert is shaped like a "U" and is located at the top of the belt conveyor.

[0010] In a preferred embodiment, the present invention can be further configured such that the camera, audible and visual alarm, motor, cylinder, and cutting device are all electrically connected to an external PLC.

[0011] In a preferred embodiment, the present invention can be further configured such that: two limiting plates are fixedly connected to the top of the support plate, and the two limiting plates are respectively located on the front and rear sides of the belt conveyor.

[0012] In a preferred embodiment, the present invention can be further configured such that a platform is mounted on the top of the support plate, and the belt conveyor is located between the motor and the platform.

[0013] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0014] 1. In this utility model, after the movable end of the cotton material enters the bottom of the inserting component, the second motor is started. Then the inserting component rolls the cotton material into a cylindrical shape. When the outer surface of the cylindrical shape contacts the inner wall of the pressure plate, the external PLC starts the cutting device and the cylinder. The cutting device cuts off the movable end of the cotton material. Then the movable end of the cylinder retracts and moves down, carrying the second motor and the inserting component upward. Then the belt conveyor sends the cylindrical cotton roll to the top of the pad. Then the above steps are repeated to realize the continuous production of cylindrical cotton rolls. The thickness of the cotton roll is uniform and the success rate of cotton roll installation is improved.

[0015] 2. In this utility model, under the monitoring of the camera, when the cotton material outside the output shaft of the motor is consumed, the monitoring screen will be transmitted to the external PLC, and then the external PLC will activate the audible and visual alarm to remind the on-site personnel, so as to realize the timely replacement of raw materials and ensure the stable winding of the cotton roll. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the monitoring mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the winding mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram showing the connection relationship between the insert winding component, the second motor, and the cylinder of this utility model.

[0020] Figure label:

[0021] 100. Monitoring unit; 110. Support plate; 120. Motor 1; 130. Camera; 140. Audible and visual alarm;

[0022] 200. Winding mechanism; 210. Belt conveyor; 220. Pressure plate; 230. Inserting coil; 240. Motor II; 250. Cylinder; 260. Cutting device;

[0023] 300. Limit plate;

[0024] 400. Platform. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0026] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0027] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing an atomizing core dripping cotton assembly machine with monitoring function.

[0028] Example 1:

[0029] Combination Figures 1-4 As shown, the present invention provides an atomizing core oil-drip cotton assembly machine with monitoring function, including a monitoring mechanism 100 and a winding mechanism 200. The monitoring mechanism 100 includes a support plate 110, a motor 120 embedded in the front side of the support plate 110, a camera 130 suspended on the top of the output shaft of the motor 120, and an audible and visual alarm 140 connected to the top of the support plate 110. The camera 130 is connected to the top of the support plate 110.

[0030] The winding mechanism 200 includes a belt conveyor 210 connected to the top of the support plate 110, two pressure plates 220 vertically symmetrical about the belt conveyor 210, a winding inserter 230 disposed between the two pressure plates 220, a second motor 240 connected to the top of the winding inserter 230, a cylinder 250 connected between the support plate 110 and the second motor 240, and a cutting device 260 disposed in front of the belt conveyor 210. The pressure plates 220 and the cutting device 260 are both connected to the top of the support plate 110.

[0031] Furthermore, the insert 230 is configured as a "U" shape and is located on the top of the belt conveyor 210. The shape design of the insert 230 allows the cotton material to be wound into a cylindrical shape.

[0032] Furthermore, the camera 130, the audible and visual alarm 140, the motor 240, the cylinder 250, and the cutting device 260 are all electrically connected to an external PLC. The control method of this utility model is to achieve automatic control through an external PLC. The control circuit of the external PLC can be implemented by those skilled in the art through simple programming. Using an external PLC makes the control of this device more convenient.

[0033] Furthermore, a platform 400 is installed on the top of the support plate 110, and the belt conveyor 210 is located between the motor 120 and the platform 400. The platform 400 is set to facilitate the receiving of the wound cotton rolls and facilitate subsequent assembly.

[0034] Example 2:

[0035] Combination Figures 1-2 As shown, based on Embodiment 1, a baffle is sleeved on the outer side of the output shaft of the motor 120. The front side of the baffle and the rear side of the belt conveyor 210 are vertically located on the same horizontal plane. The baffle can limit the installation position of the cotton roll and prevent the moving end of the cotton roll from being rubbed by the limiting plate 300 when it is extended.

[0036] Example 3:

[0037] Combination Figure 1 , 3 and Figure 4 As shown, in the above embodiment, two limiting plates 300 are fixedly connected to the top of the support plate 110. The two limiting plates 300 are located on the front and rear sides of the belt conveyor 210, respectively. The limiting plates 300 can guide the extension direction of the moving end of the cotton roll, so that the moving end of the cotton roll can smoothly enter the bottom of the insert 230 and be wound up.

[0038] The working principle and usage process of this utility model are as follows: When this device is put into actual use, the operator installs cotton material on the output shaft of motor 120 and then pulls out the movable end of the cotton material. When the movable end of the cotton material comes between the insert and roll member 230, motor 240 is started. Then the insert and roll member 230 rolls the cotton material into a cylindrical shape. When the outer surface of the cylindrical shape contacts the inner wall of the pressure plate 220, the external PLC starts the cutting device 260 and cylinder 250. The cutting device 260 cuts off the movable end of the cotton material. Then the movable end of cylinder 250 retracts, carrying motor 240 and insert and roll member 230 upward. Then the belt conveyor 210 sends the cylindrical cotton roll to the top of the pad 400. Then the above steps are repeated to realize the continuous production of cylindrical cotton rolls.

[0039] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A device for assembling atomizing cores and oil-drip cotton with monitoring function, characterized in that, include: The monitoring mechanism (100) includes a support plate (110), a motor (120) embedded in the front side of the support plate (110), a camera (130) suspended on the top of the output shaft of the motor (120), and an audible and visual alarm (140) connected to the top of the support plate (110). The camera (130) is connected to the top of the support plate (110). The winding mechanism (200) includes a belt conveyor (210) connected to the top of the support plate (110), two pressure plates (220) vertically symmetrical about the belt conveyor (210), a winding insert (230) disposed between the two pressure plates (220), a second motor (240) connected to the top of the winding insert (230), a cylinder (250) connected between the support plate (110) and the second motor (240), and a cutting device (260) disposed in front of the belt conveyor (210). The pressure plates (220) and the cutting device (260) are both connected to the top of the support plate (110).

2. The atomizing core oil-drip cotton assembly machine with monitoring function according to claim 1, characterized in that, A baffle is sleeved on the outside of the output shaft of the motor (120), and the front side of the baffle is vertically located on the same horizontal plane as the rear side of the belt conveyor (210).

3. The atomizing core oil-drip cotton assembly machine with monitoring function according to claim 1, characterized in that, The insert (230) is configured in a "U" shape and is located on top of the belt conveyor (210).

4. The atomizing core oil-drip cotton assembly machine with monitoring function according to claim 1, characterized in that, The camera (130), the sound and light alarm (140), the second motor (240), the cylinder (250), and the cutting device (260) are all electrically connected to an external PLC.

5. The atomizing core oil-drip cotton assembly machine with monitoring function according to claim 1, characterized in that, Two limiting plates (300) are fixed to the top of the support plate (110), and the two limiting plates (300) are located on the front and rear sides of the belt conveyor (210) respectively.

6. The atomizing core oil-drip cotton assembly machine with monitoring function according to claim 1, characterized in that, A platform (400) is installed on the top of the support plate (110), and the belt conveyor (210) is located between the motor (120) and the platform (400).