Double-cradle hat machine for helmet manufacturing

Abstract

The utility model discloses a double-cradle hat machine for helmet manufacturing, which comprises a box body, a movable door and a movable frame, the movable door is arranged on one side of the box body, the movable frame is arranged in the box body, a table top is arranged in the box body, a cross beam is arranged on the table top, a first guide rail is arranged on one side of the cross beam, the movable frame is arranged on the first guide rail, and the movable frame is arranged on the second guide rail. Two second motors are fixedly connected to the table top, output shafts of the second motors are fixedly connected with the rotating center of the second lead screw, a second guide rail is arranged on the table top, a moving block is arranged on the second guide rail, the moving block is arranged on one side of the lead screw, a rotating block is arranged on the moving block, and a third motor is arranged on one side of the rotating block. An output shaft of the third motor is fixedly connected with the rotating center of the rotating block. According to the device, the effects of efficient parallel machining and double production efficiency are achieved through the design that machining, feeding and discharging are conducted at the same time and double machining heads are adopted, and the problems that an existing device lacks the machining, feeding and discharging parallel capacity and the efficiency of a single machining head is low are solved.

Description

Technical Field

[0001] This utility model belongs to the field of helmet production technology, specifically a double-cradle hat making machine for helmet production. Background Technology

[0002] In the helmet manufacturing industry, traditional processing equipment typically employs a single processing head design, and processing and loading / unloading processes cannot be performed simultaneously, resulting in low production efficiency and difficulty in meeting the demands of mass production. Existing equipment often requires frequent shutdowns for loading and unloading operations during processing, increasing production intervals and reducing overall capacity. Furthermore, the single processing head design limits the processing speed, failing to fully utilize the equipment's operating time. To address these issues, there is an urgent need for a high-efficiency helmet processing equipment capable of parallel processing and loading / unloading operations with dual processing heads, in order to improve production efficiency, shorten processing cycles, and meet the needs of modern large-scale production.

[0003] While existing technologies can achieve certain helmet processing effects, they suffer from drawbacks: they lack the ability to process and load / unload materials in parallel and suffer from low efficiency of a single processing head. In view of this, we propose a double-cradle helmet making machine to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a double-cradle hat-making machine for helmet production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a double-cradle hat making machine for helmet production, comprising a housing, a movable door, and a movable frame. The housing has a movable door on one side, a movable frame inside the housing, a table inside the housing, a crossbeam mounted on the table, a guide rail on one side of the crossbeam, and a movable frame mounted on the guide rail. The movable frame can move along the guide rail without detaching.

[0006] When using this device, open the movable door and install the helmet on the processing table of the rotating block. Drive motor two rotates the lead screw two, causing the moving block to move on guide rail two. When the helmet is directly below the processing head, stop motor two. At this time, drive motor three on one side of the rotating block to rotate the rotating block and change its angle. The two processing heads under the moving frame process the helmet simultaneously. After processing is completed, drive motor one rotates the lead screw one, causing the moving frame to move along guide rail one in a parallel direction to the other motor two. Repeat the above steps to process the helmet on the second pair of processing tables. At the same time, drive motor two on the side where the helmet processing is completed to move the moving block towards the movable door for unloading. This allows processing and unloading to be carried out simultaneously, reducing processing intervals and improving processing efficiency. Using dual processing heads can further improve processing efficiency.

[0007] Preferably, a motor is fixedly connected to one side of the guide rail, the output shaft of the motor is fixedly connected to the rotation center of the lead screw, the lead screw is located between the guide rails, and the movable frame is connected to the lead screw through a threaded seat, and the thread of the threaded seat is engaged with the thread of the lead screw.

[0008] Preferably, the lower end of the mobile frame is provided with two processing heads, which can process two helmets simultaneously.

[0009] Preferably, the table surface is fixedly connected to two motors, the output shaft of the motors is fixedly connected to the rotation center of the lead screw, the table surface is provided with a guide rail, the guide rail is provided with a moving block, the moving block is connected to the lead screw through a threaded seat, and the thread of the threaded seat is engaged with the thread of the lead screw.

[0010] Preferably, a movable block is provided on one side of the lead screw, and a rotating block is provided on the movable block, with a certain distance between the bottom of the movable block and the top of the rotating block.

[0011] Preferably, a motor is provided on one side of the rotating block, the output shaft of the motor is fixedly connected to the rotation center of the rotating block, and a processing table is provided above the rotating block.

[0012] Preferably, a base is fixedly connected to the lower end of the box, and a rotating door one and a rotating door two are provided on one side of the box. The base can enhance the stability of the device.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This double-cradle helmet manufacturing machine uses a motor to drive a lead screw to move a moving block on a guide rail, enabling the loading and unloading of helmets. When one helmet is finished, the moving block can quickly move towards the moving door for unloading, while the other helmet enters the processing position. This design allows the processing and loading / unloading processes to be carried out in parallel, reducing equipment idle time and significantly improving production efficiency. It is especially suitable for the needs of mass helmet production.

[0015] 2. This double-cradle helmet manufacturing machine has two symmetrically distributed processing heads at the lower end of the moving frame, which can process two helmets simultaneously. This double-processing head design not only shortens the processing time of a single helmet, but also improves the overall production capacity of the equipment. The externally designed closable moving door can achieve a dust-free working effect and optimize the quality of helmet production. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2This is a schematic diagram of the structure of this utility model without the box body;

[0018] Figure 3 This is a front view of the present invention with the casing removed;

[0019] Figure 4 This is a top view of the present invention without the casing.

[0020] In the picture:

[0021] 1. Box body; 2. Base; 3. Sliding door; 4. Rotating door one; 5. Rotating door two; 6. Crossbeam; 7. Moving frame; 8. Guide rail one; 9. Lead screw one; 10. Motor two; 11. Moving block; 12. Motor three; 13. Lead screw two; 14. Guide rail two; 15. Table; 16. Processing head; 17. Motor one; 18. Rotating block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution: a double-cradle hat making machine for helmets, including a housing 1, a movable door 3, and a movable frame 7. The movable door 3 is provided on one side of the housing 1, and the movable frame 7 is provided inside the housing 1. A table 15 is provided inside the housing 1, and a crossbeam 6 is installed on the table 15. A guide rail 8 is provided on one side of the crossbeam 6, and the movable frame 7 is provided on the guide rail 8. The movable door 3 is designed on one side of the housing 1 for easy operation, for installing and removing helmets. The movable frame 7 is connected to the crossbeam 6 through the guide rail 8 to ensure the precise movement of the movable frame 7 in the horizontal direction.

[0024] A motor 17 is fixedly connected to one side of the guide rail 8. The output shaft of the motor 17 is fixedly connected to the rotation center of the lead screw 9. The lead screw 9 is located inside the guide rail 8. The motor 17 drives the moving frame 7 to move along the guide rail 8 through the lead screw 9. The lead screw 9 cooperates with the threaded seat of the moving frame 7 to ensure that the moving frame 7 can move back and forth accurately under the drive of the motor.

[0025] The lower end of the mobile frame 7 is equipped with two processing heads 16. The two processing heads 16 at the lower end of the mobile frame 7 are designed to be symmetrically distributed, which can process two helmets at the same time. The design of the dual processing heads 16 greatly improves production efficiency and reduces processing time.

[0026] The table 15 is fixedly connected to two motors 10. The output shaft of the motor 10 is fixedly connected to the rotation center of the lead screw 13. The table 15 is provided with a guide rail 14, and the guide rail 14 is provided with a moving block 11. The motor 10 drives the moving block 11 to move along the guide rail 14 through the lead screw 13.

[0027] A movable block 11 is provided on the side of the lead screw 19, and a rotating block 18 is provided on the movable block 11. The rotating block 18 is mounted on the movable block 11. The spacing design between the bottom of the movable block 11 and the top of the rotating block 18 allows the helmet to be angled during processing, so that the helmet can be processed at different angles to adapt to complex processing requirements. The rotation function of the rotating block 18 is driven by the motor 312 to ensure precise angle control.

[0028] A motor 12 is provided on one side of the rotating block 18. The output shaft of the motor 12 is fixedly connected to the rotation center of the rotating block 18. The motor 12 directly drives the rotating block 18 to rotate through the output shaft, so that the helmet can be adjusted at multiple angles on the processing table.

[0029] The lower end of the housing 1 is fixedly connected to the base 2. The housing 1 has a rotating door 4 and a rotating door 5 on one side. The design of the rotating door 4 and the rotating door 5 makes it easy for operators to observe and maintain the equipment. At the same time, it can block external dust during processing and achieve a dust-free processing environment.

[0030] Working principle: When using this device, open the movable door 3 and install the helmet on the processing table of the rotating block 18. Drive motor 2 10 to rotate the lead screw 2 13, which drives the moving block 11 to move on the guide rail 2 14. When the helmet is directly below the processing head 16, stop motor 2 10. At this time, drive motor 3 12 on one side of the rotating block 18 to rotate the rotating block 18 and change its angle. The two processing heads 16 under the moving frame 7 process the helmet simultaneously. After processing is completed, drive motor 17 to rotate the lead screw 9, which drives the moving frame 7 to move along the guide rail 8 in a parallel direction to the other motor 2 10. Repeat the above steps to process the helmet on the second pair of processing tables. At the same time, drive motor 2 10 on the side where the helmet processing is completed to move the moving block 11 towards the movable door 3 for unloading. This realizes simultaneous processing and unloading, reduces processing intervals, and improves processing efficiency. Using dual processing heads 16 can further improve processing efficiency.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-cradle hat-making machine for helmet production, comprising a housing (1), a movable door (3), and a movable frame (7), characterized in that: The box (1) has a movable door (3) on one side, a movable frame (7) inside the box (1), a table (15) inside the box (1), a crossbeam (6) on the table (15), a guide rail (8) on one side of the crossbeam (6), and a movable frame (7) on the guide rail (8); the table (15) is fixedly connected to two motors (10), the output shaft of the motors (10) is fixedly connected to the rotation center of the lead screw (13), the table (15) is provided with a guide rail (14), the guide rail (14) is provided with a movable block (11), the lead screw (9) is provided with a movable block (11), the movable block (11) is provided with a rotating block (18), the rotating block (18) is provided with a motor (12) on one side of the rotating block (18), and the output shaft of the motor (12) is fixedly connected to the rotation center of the rotating block (18).

2. The double-cradle hat-making machine for helmet production according to claim 1, characterized in that: A motor (17) is fixedly connected to one side of the guide rail (8). The output shaft of the motor (17) is fixedly connected to the rotation center of the lead screw (9). The lead screw (9) is located inside the guide rail (8).

3. The double-cradle hat-making machine for helmet production according to claim 1, characterized in that: The lower end of the mobile frame (7) is provided with two processing heads (16).

4. A double-cradle hat-making machine for helmet production according to claim 1, characterized in that: The lower end of the box (1) is fixedly connected to a base (2), and a rotating door (4) and a rotating door (5) are provided on one side of the box (1).

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