Enzymatic hydrolysate filtering device
By designing an enzymatic hydrolysate filtration device, cleaning components and a power mechanism are used to prevent filter screen clogging, achieving efficient filtration and simplified cleaning. This solves the problems of easy clogging and difficult cleaning of filter screens in traditional enzymatic hydrolysate filtration, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional enzymatic hydrolysate filtration methods are prone to filter clogging, difficult to clean, and have unstable filtration effects, which increases operating costs and equipment maintenance difficulty, and affects product quality consistency.
An enzymatic hydrolysate filtration device was designed, comprising a first cleaning component, a second cleaning component, and multiple power mechanisms. The power mechanisms drive the cleaning components to contact the inner and outer walls of the filter cartridge to prevent clogging, and automatically clean the filter cartridge and the inner wall of the device after filtration, simplifying the cleaning process.
It effectively prevents filter clogging, improves filtration efficiency and effectiveness, reduces cleaning difficulty, ensures consistent product quality, and meets the high-efficiency filtration needs of bioengineering and food processing.
Smart Images
Figure CN224086224U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enzyme hydrolysate treatment technology, and more specifically, to an enzyme hydrolysate filtration device. Background Technology
[0002] With the development of biotechnology and the food industry, enzymatic hydrolysis technology, as an important bioengineering technology, has been widely used in fields such as protein hydrolysis and functional peptide preparation. However, the enzymatic hydrolysate produced during the enzymatic hydrolysis process contains a large number of solid particles and high-viscosity substances, which poses challenges to subsequent separation and purification.
[0003] Traditional filtration methods, such as plate and frame filtration and centrifugal filtration, often face the following problems when processing enzymatic hydrolysates: 1. Filter clogging: Tiny particles and colloidal substances in the enzymatic hydrolysate easily adhere to the filter screen, gradually clogging the pores. This not only reduces filtration efficiency but also increases operating costs. 2. Difficult cleaning: Due to the viscosity of the enzymatic hydrolysate, a large amount of material often remains on the filter screen and the inner wall of the filtration equipment after filtration. These residues become even more difficult to remove after drying, increasing the workload and difficulty of equipment maintenance. 3. Unstable filtration effect: As the filtration process progresses, the permeability of the filter screen continuously decreases, slowing down the filtration speed and affecting the consistency of the final product quality. Utility Model Content
[0004] The purpose of this invention is to provide an enzymatic hydrolysate filtration device that can prevent filter screen clogging, effectively improve the filtration efficiency and effect of the enzymatic hydrolysate, and simplify the cleaning process of the filter screen and filtration equipment, thereby reducing production costs and improving production efficiency.
[0005] This utility model is achieved through the following technical solution:
[0006] An enzymatic hydrolysate filtration device includes a workbench, a housing, a cover plate, and a power mechanism. The housing is rotatably mounted on the workbench, and the cover plate is slidably mounted on the workbench, with the cover plate movably connected to the housing. A first cleaning component and a second cleaning component with opposite directions of movement are mounted on the lower surface of the cover plate. A turntable is disposed inside the housing, and a filter cartridge is connected to the turntable. The first cleaning component is located inside the filter cartridge, and the second cleaning component is located outside the filter cartridge. The power mechanism includes a first power mechanism, a second power mechanism, a third power mechanism, and a fourth power mechanism. The first power mechanism drives the housing, the second power mechanism drives the cover plate, the third power mechanism drives the first and second cleaning components, and the fourth power mechanism drives the turntable.
[0007] Furthermore, the first cleaning component includes a first movable rod, and a first cleaning brush is connected to one side of the first movable rod. The first cleaning brush is used to clean the inner wall of the filter cartridge.
[0008] Furthermore, the second cleaning component includes a second movable rod, a second cleaning brush connected to the side of the second movable rod near the filter cartridge, and a third cleaning brush connected to the side of the second movable rod away from the filter cartridge. The second cleaning brush is used to clean the outer wall of the filter cartridge, and the third cleaning brush is used to clean the inner wall of the housing.
[0009] Furthermore, the first power mechanism includes a first motor, a gear, and a gear ring. The output end of the first motor is connected to the gear, and the gear ring is sleeved on the outer surface of the housing. The gear meshes with the gear ring.
[0010] Furthermore, the second power mechanism includes a second motor and a screw. A support plate is provided on the worktable. The screw is rotatably installed inside the support plate. The output end of the second motor is connected to the screw. A movable plate is threadedly connected to the surface of the screw. The movable plate is fixedly connected to the cover plate.
[0011] Furthermore, the third power mechanism includes a third motor and a double-ended screw. The double-ended screw is rotatably mounted on the lower part of the cover plate. The output end of the third motor is connected to the double-ended screw. The two ends of the double-ended screw are respectively connected to the first cleaning component and the second cleaning component.
[0012] Furthermore, the fourth power mechanism includes a fourth motor, which is installed at the bottom of the housing, and the output end of the fourth motor is connected to the turntable.
[0013] Furthermore, the outer wall of the box is fitted with a slide rail, the worktable is provided with an installation hole, the inner wall of the installation hole is provided with an annular groove, and the slide rail is adapted to the groove.
[0014] The technical solution of this utility model has at least the following advantages and beneficial effects:
[0015] This utility model comprises a first cleaning component, a second cleaning component, and a third power mechanism. The third power mechanism drives the first and second cleaning components to move closer together until they contact the inner and outer walls of the filter cartridge, respectively. Then, a fourth power mechanism drives a turntable to rotate, which in turn drives the filter cartridge to rotate. During the rotation of the filter cartridge, the first and second cleaning components unclog the inner and outer surfaces of the filter cartridge, preventing blockage and ensuring filtration efficiency. Furthermore, after filtration, the first and second cleaning components can be used to clean the inner and outer walls of the filter cartridge, simplifying the cleaning process and reducing the difficulty of cleaning. Alternatively, after filtration, the third power mechanism can be used to move the first and second cleaning components away from each other until the second cleaning component contacts the inner wall of the housing. Then, the first power mechanism drives the housing to rotate, and during the rotation, the second cleaning component cleans the inner wall of the housing, reducing the difficulty of cleaning the housing. The second power mechanism raises or lowers the cover plate, facilitating the removal of the first and second cleaning components from the housing, enabling timely replacement or maintenance of the first and second cleaning components and ensuring effective unclogging and cleaning. This filtration device overcomes the problems of easy clogging of filters and difficulty in cleaning equipment that exist in traditional filtration methods, and meets the needs of modern bioengineering and food processing industries for efficient and convenient filtration. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the enzymatic hydrolysate filtration device provided in Embodiment 1 of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the first cleaning component provided in Embodiment 1 of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the second cleaning component provided in Embodiment 1 of this utility model;
[0020] Figure 4 This is a front view of the enzymatic hydrolysate filtration device provided in Embodiment 1 of this utility model.
[0021] Icons: 1-Workbench, 2-Box, 3-Cover plate, 4-Turntable, 5-Filter cartridge, 6-First cleaning component, 7-Second cleaning component, 8-Support plate, 9-Second motor, 10-Screw, 11-Moving plate, 12-First motor, 13-Gear, 14-Gear ring, 15-Third motor, 16-Double-headed screw, 17-Fourth motor, 18-Slide rail, 61-First movable rod, 62-First cleaning brush, 71-Second movable rod, 72-Second cleaning brush, 73-Third cleaning brush. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0025] In the description of this utility model, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Example 1
[0028] like Figures 1-4 As shown, this embodiment provides an enzymatic hydrolysate filtration device, including a workbench 1, a housing 2, a cover plate 3, and a power mechanism. The housing 2 is rotatably mounted on the workbench 1, and the cover plate 3 is slidably mounted on the workbench 1, with the cover plate 3 being movably connected to the housing 2. A first cleaning component 6 and a second cleaning component 7 with opposite directions of movement are mounted on the lower surface of the cover plate 3. A turntable 4 is provided inside the housing 2, and a filter cartridge 5 is connected to the turntable 4. The first cleaning component 6 is located inside the filter cartridge 5, and the second cleaning component 7 is located outside the filter cartridge 5. The power mechanism includes a first power mechanism, a second power mechanism, a third power mechanism, and a fourth power mechanism. The first power mechanism drives the housing 2, the second power mechanism drives the cover plate 3, the third power mechanism drives the first cleaning component 6 and the second cleaning component 7, and the fourth power mechanism drives the turntable 4.
[0029] A third power mechanism drives the first cleaning component 6 and the second cleaning component 7 closer together until they contact the inner and outer walls of the filter cartridge 5. A fourth power mechanism then drives the turntable 4 to rotate, which in turn drives the filter cartridge 5 to rotate. During this rotation, the first and second cleaning components 6 and 7 clear blockages on both the inner and outer sides of the filter cartridge 5, preventing clogging and ensuring filtration efficiency. After filtration, the first and second cleaning components 6 and 7 can also be used to clean the inner and outer walls of the filter cartridge 5, simplifying the cleaning process and reducing its difficulty. Alternatively, after filtration, the third power mechanism can drive the first and second cleaning components 6 and 7 further apart until the second cleaning component 7 contacts the inner wall of the housing 2. The first power mechanism then drives the housing 2 to rotate, and the second cleaning component 7 cleans the inner wall of the housing 2 during this rotation, further reducing the difficulty of cleaning the housing 2. A second power mechanism raises or lowers the cover plate 3, facilitating the removal of the first and second cleaning components 6 and 7 from the housing. This allows for timely replacement or repair of the first and second cleaning components 6 and 7, ensuring effective clearing and cleaning. The cover plate 3 can be placed directly on the surface of the box 2. The filter cylinder 5 is a hollow cylinder with openings at both ends. The filter cylinder 5 is detachably connected to the turntable 4, such as by fixing it with screws.
[0030] In a specific embodiment, the first cleaning component 6 includes a first movable rod 61, and a first cleaning brush 62 is connected to one side of the first movable rod 61. The first cleaning brush 62 is used to clean the inner wall of the filter cartridge 5.
[0031] In a specific embodiment, the second cleaning component 7 includes a second movable rod 71, a second cleaning brush 72 is connected to the side of the second movable rod 71 near the filter cartridge 5, and a third cleaning brush 73 is connected to the side of the second movable rod 71 away from the filter cartridge 5. The second cleaning brush 72 is used to clean the outer wall of the filter cartridge 5, and the third cleaning brush 73 is used to clean the inner wall of the housing 2.
[0032] In a specific embodiment, the first power mechanism includes a first motor 12, a gear 13 and a gear ring 14. The output end of the first motor 12 is connected to the gear 13, and the gear ring 14 is sleeved on the outer surface of the housing 2. The gear 13 meshes with the gear ring 14.
[0033] In a specific embodiment, the second power mechanism includes a second motor 9 and a screw 10. A support plate 8 is provided on the workbench 1. The screw 10 is rotatably installed inside the support plate 8. The output end of the second motor 9 is connected to the screw 10. A movable plate 11 is threadedly connected to the surface of the screw 10. The movable plate 11 is fixedly connected to the cover plate 3.
[0034] In a specific embodiment, the third power mechanism includes a third motor 15 and a double-ended screw 16. The double-ended screw 16 is rotatably mounted on the lower part of the cover plate 3. The output end of the third motor 15 is connected to the double-ended screw 16. The two ends of the double-ended screw 16 are respectively connected to the first cleaning component 6 and the second cleaning component 7.
[0035] In a specific embodiment, the fourth power mechanism includes a fourth motor 17, which is installed at the bottom of the housing 2, and the output end of the fourth motor 17 is connected to the turntable 4.
[0036] In a specific embodiment, a slide rail 18 is fitted onto the outer wall of the housing 2, and a mounting hole is provided on the worktable 1. An annular groove is provided on the inner wall of the mounting hole, and the slide rail 18 is adapted to the groove. The cooperation between the slide rail 18 and the groove can improve the stability of the housing 2 when it rotates.
[0037] The working principle of an enzymatic hydrolysate filtration device is as follows:
[0038] The second motor 9 drives the screw 10 to rotate, the screw 10 drives the movable plate 11 to descend, and the movable plate 11 synchronously drives the cover plate 3 to descend until the cover plate 3 closes on the box body 2. Enzymatic hydrolysate is added into the filter cartridge 5 through the feed pipe of the cover plate 3. The fourth motor 17 drives the turntable 4 to rotate, and the turntable 4 synchronously drives the filter cartridge 5 to rotate, realizing the centrifugal filtration of the enzymatic hydrolysate.
[0039] During the filtration process, the third motor 15 drives the double-headed screw 16 to rotate. The double-headed screw 16 drives the first movable rod 61 and the second movable rod 71 to move closer to each other until the first cleaning brush 62 and the second cleaning brush 72 come into contact with the filter cartridge 5. During the rotation of the filter cartridge 5, the first cleaning brush 62 and the second cleaning brush 72 are used to unclog the filter holes of the filter cartridge 5 to ensure the filtration effect of the filter cartridge 5. At the same time, the inner and outer walls of the filter cartridge 5 can also be cleaned to remove residual materials from the inner and outer walls of the filter cartridge 5, simplifying the cleaning process of the filter cartridge 5.
[0040] After filtration, the third motor 15 drives the double-headed screw 16 to rotate, causing the first movable rod 61 and the second movable rod 71 to move away from each other until the third cleaning brush 73 comes into contact with the inner wall of the housing 2. Then, the first motor 12 drives the gear 13 to rotate, and the gear 13 drives the gear ring 14 to rotate, realizing the synchronous rotation of the housing 2. During the rotation of the housing 2, the third cleaning brush 73 cleans the inner wall of the housing 2, reducing the difficulty of cleaning the housing 2.
[0041] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An enzymatic hydrolysate filtration device, characterized in that: The device includes a workbench, a housing, a cover plate, and a power mechanism. The housing is rotatably mounted on the workbench, and the cover plate is slidably mounted on the workbench, with the cover plate movably connected to the housing. A first cleaning component and a second cleaning component with opposite directions of movement are mounted on the lower surface of the cover plate. A turntable is disposed inside the housing, and a filter cartridge is connected to the turntable. The first cleaning component is located inside the filter cartridge, and the second cleaning component is located outside the filter cartridge. The power mechanism includes a first power mechanism, a second power mechanism, a third power mechanism, and a fourth power mechanism. The first power mechanism drives the housing, the second power mechanism drives the cover plate, the third power mechanism drives the first and second cleaning components, and the fourth power mechanism drives the turntable.
2. The enzymatic hydrolysate filtration device according to claim 1, characterized in that, The first cleaning component includes a first movable rod, and a first cleaning brush is connected to one side of the first movable rod. The first cleaning brush is used to clean the inner wall of the filter cartridge.
3. The enzymatic hydrolysate filtration device according to claim 1, characterized in that, The second cleaning component includes a second movable rod, a second cleaning brush connected to the side of the second movable rod near the filter cartridge, and a third cleaning brush connected to the side of the second movable rod away from the filter cartridge. The second cleaning brush is used to clean the outer wall of the filter cartridge, and the third cleaning brush is used to clean the inner wall of the housing.
4. The enzymatic hydrolysate filtration device according to claim 1, characterized in that, The first power mechanism includes a first motor, a gear, and a gear ring. The output end of the first motor is connected to the gear, and the gear ring is sleeved on the outer surface of the housing. The gear meshes with the gear ring.
5. The enzymatic hydrolysate filtration device according to claim 1, characterized in that, The second power mechanism includes a second motor and a screw. A support plate is provided on the worktable. The screw is rotatably installed inside the support plate. The output end of the second motor is connected to the screw. A movable plate is threadedly connected to the surface of the screw. The movable plate is fixedly connected to the cover plate.
6. The enzymatic hydrolysate filtration device according to claim 1, characterized in that, The third power mechanism includes a third motor and a double-ended screw. The double-ended screw is rotatably mounted on the lower part of the cover plate. The output end of the third motor is connected to the double-ended screw. The two ends of the double-ended screw are respectively connected to the first cleaning component and the second cleaning component.
7. The enzymatic hydrolysate filtration device according to claim 1, characterized in that, The fourth power mechanism includes a fourth motor, which is installed at the bottom of the housing, and the output end of the fourth motor is connected to the turntable.
8. The enzymatic hydrolysate filtration device according to claim 1, characterized in that, The outer wall of the box is fitted with a slide rail, the worktable is provided with an installation hole, the inner wall of the installation hole is provided with an annular groove, and the slide rail is adapted to the groove.