Y-shaped filter capable of being maintained on line

By introducing a drive component and scraper ring structure into the Y-type filter, online automatic scraping and cleaning of filter screen impurities is achieved, solving the problem of impurities getting stuck in the filter screen and improving the filter's maintenance efficiency and filtration effect.

CN224086243UActive Publication Date: 2026-04-07ZHEJIANG JIANGXIN VALVE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

When existing Y-type filters are discharged online, fine waste debris or stubborn dirt easily gets stuck on the filter screen surface, making cleaning difficult and affecting the filtration effect.

Method used

A Y-type filter with online maintenance was designed. The drive component controls the sliding of the sealing cover and the moving ring. With the help of the scraper ring and water flushing, the filter screen impurities are automatically scraped and cleaned, and the impurities enter the sewage pipe.

Benefits of technology

It enables efficient cleaning of the filter screen, avoids the accumulation of impurities, and improves the maintenance efficiency and filtration effect of the filter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an on-line maintainable Y-shaped filter, which comprises a discharge pipe, an input pipe and a filter pipe, the filter pipe is obliquely communicated and installed between the discharge pipe and the input pipe, a filter screen is fixedly installed inside the filter pipe, the filter screen is tightly attached to the inner wall of the filter pipe, a filter cartridge is slidably installed inside the filter pipe, and the filter cartridge is connected with the input pipe. The filter cartridge is overlapped with the axis of the filter pipe, and a scraping ring is fixedly mounted at one end of the filter cartridge. When impurities in the filter pipe need to be cleaned, the driving assembly is started, the driving assembly can control the sealing cover and the moving ring to move downwards in the direction of the supporting rod, in the downward sliding process of the filter cylinder, the scraping ring on the filter cylinder can scrape off the impurities on the filter screen, and the sealing cover can be separated from the filter cylinder and is matched with washing of water flow, so that the cleaning effect is better. Impurities on a filter screen and a filter cylinder can be completely flushed into a blow-off pipeline, so that remote cleaning of a filter pipe is realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to Y type filter technical field especially relates to an on -line maintenance Y type filter. BACKGROUND

[0002] Y type filter is a kind of filter equipment commonly used in industrial pipeline, appearance is "Y" letter type, mainly used to filter the impurities in fluid.This filter is mainly used to solve the problem of impurity blocking equipment, damaging valve in pipeline.

[0003] Its core component is an obliquely installed metal filter screen, usually made of stainless steel, and the mesh size is between 0.5-3 millimeters.This oblique design can effectively filter impurities, and will not significantly affect the pipeline pressure.Compared with the old T type filter, Y type structure makes water flow more smooth, and pressure loss is smaller, and it is more convenient to clean up, and many models are equipped with quickly openable blow-off port.

[0004] Patent document CN209254283U discloses a kind of Y type filter of on-line automatic blowdown.By the structure optimization of existing Y type filter, the import end of branch pipe lower port and blowdown pipeline is connected by flange plate, the import end of blowdown pipe is connected with flange plate by taper pipe, forms flared mouth, a set of pneumatic door is installed on blowdown pipe, and the outlet end of blowdown pipe is introduced into sewage tank or nearby ditch.Pneumatic door is automatically controlled according to filter inlet and outlet differential pressure by simple control circuit when differential pressure ΔP is higher than set value, differential pressure switch acts, and sends signal to pneumatic door control circuit, and automatically opens blowdown pneumatic door to blowdown, can set blowdown time t seconds, when set time is reached, the pneumatic door is closed, if filter differential pressure is still greater than set value, continue to restart blowdown program.If filter differential pressure is less than differential pressure set value, end blowdown, realize on-line automatic blowdown function, thereby reduce maintenance and repair cost.

[0005] In the prior art of the above patent, the filter can blowdown on line, and the impurities inside the filter screen are discharged, but the filter screen surface is easy to be stuck with some small waste slag or some difficult-to-clean dirt, and the impurities cannot be discharged by relying on the scouring of water flow, and the accumulation of stubborn impurities will affect the subsequent filtering work. UTILITY MODEL CONTENT

[0006] The utility model aims at providing a Y type filter that can be maintained on line to solve the above-mentioned deficiencies in the prior art.

[0007] Technical Solution: A Y-type filter with online maintenance capability includes a discharge pipe, an input pipe, and a filter pipe. The filter pipe is installed obliquely between the discharge pipe and the input pipe. A filter screen is fixedly installed inside the filter pipe, and the filter screen is tightly attached to the inner wall of the filter pipe. A filter cartridge is slidably installed inside the filter pipe, and the filter cartridge is aligned with the axis of the filter pipe. A scraper ring is fixedly installed at one end of the filter cartridge, and the scraper ring is positioned between the filter cartridge and the filter screen and tightly attached to the surface of the filter screen. A movable ring is fixedly installed at the other end of the filter cartridge, and a sealing cover is provided on the movable ring. Four fixing plates are fixedly installed on the filter pipe, and support rods are fixedly installed on two of the fixing plates. A support plate is fixedly installed at one end of each support rod. A drive assembly is provided between the support plate, the movable ring, and the sealing cover.

[0008] As a further description of the above technical solution: the driving assembly includes a first screw and a second screw rotatably mounted on the support plate, two first connecting plates are provided on the moving ring, and two second connecting plates are provided on the sealing cover. The first screw and one of the support rods respectively pass through the two second connecting plates, and the second screw and the other support rod respectively pass through the two second connecting plates. The first screw and the second screw are threadedly connected to the first connecting plate and the second connecting plate respectively, and the other first connecting plate and the second connecting plate are slidably connected to the two support rods respectively.

[0009] As a further description of the above technical solution: the pitch of the first screw is greater than the pitch of the second screw, that is, the thread density of the first screw is lower than that of the second screw.

[0010] As a further description of the above technical solution: the drive assembly also includes a driving gear and two driven gears rotatably mounted below the support plate. The two driven gears are fixedly connected to the first screw and the second screw, respectively, and the two driven gears mesh with the driving gear.

[0011] As a further description of the above technical solution: a motor is fixedly installed above the support plate, and the output end of the motor is connected to the drive gear transmission.

[0012] As a further description of the above technical solution: a sealing ring is fixedly installed at the bottom end of the movable ring.

[0013] As a further description of the above technical solution: the sealing cover has a sealing groove, and the sealing cover and the sealing groove are mutually sealing and adapted to each other.

[0014] As a further description of the above technical solution: a waterproof platform is fixedly installed between the motor and the support plate.

[0015] Beneficial effects: Water flows into the filter tube through the inlet pipe, is filtered by the filter screen and filter cartridge inside the filter tube, and then enters the outlet pipe, thus achieving water filtration. When it is necessary to clean the impurities inside the filter tube, the drive component is activated. The drive component controls the sealing cover and moving ring to move downward along the support rod. As the filter cartridge slides downward, the scraper ring on the filter cartridge can scrape off the impurities on the filter screen, and the sealing cover can separate from the filter cartridge. With the flushing of water, all the impurities on the filter screen and filter cartridge can be flushed into the sewage pipe, thereby achieving remote cleaning of the filter tube. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a Y-type filter that can be maintained online, as proposed in this utility model.

[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of the present invention during sewage discharge;

[0019] Figure 4 This is a schematic cross-sectional view of the present invention during sewage discharge.

[0020] Figure 5 This is a three-dimensional exploded structural diagram of the present invention;

[0021] Figure 6 This is a three-dimensional structural diagram of the filter cartridge, sealing cap, first screw, and second screw of this utility model;

[0022] Figure 7 This is a three-dimensional structural diagram of the sealing ring of this utility model.

[0023] Legend:

[0024] 1. Discharge pipe; 2. Inlet pipe; 3. Filter pipe; 4. Fixing plate; 5. First screw; 6. Second screw; 7. Support rod; 8. Support plate; 9. Motor; 10. Drive gear; 11. Driven gear; 12. Moving ring; 13. Sealing cover; 14. First connecting plate; 15. Second connecting plate; 16. Filter cartridge; 17. Scraper ring; 18. Filter screen; 19. Waterproof platform; 20. Sewage pipe; 21. Sealing ring; 22. Sealing groove. Detailed Implementation

[0025] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] Reference Figures 1-7A Y-type filter that can be maintained online includes a discharge pipe 1, an input pipe 2, and a filter pipe 3. The filter pipe 3 is installed obliquely between the discharge pipe 1 and the input pipe 2. A filter screen 18 is fixedly installed inside the filter pipe 3, and the filter screen 18 is tightly attached to the inner wall of the filter pipe 3. A filter cylinder 16 is slidably installed inside the filter pipe 3, and the filter cylinder 16 is aligned with the axis of the filter pipe 3. A scraper ring 17 is fixedly installed at one end of the filter cylinder 16, and the scraper ring 17 is positioned between the filter cylinder 16 and the filter screen 18 and is tightly attached to the surface of the filter screen 18. A moving ring 12 is fixedly installed at the other end of the filter cylinder 16, and a sealing cover 13 is provided on the moving ring 12. Four fixing plates 4 are fixedly installed on the filter pipe 3, and support rods 7 are fixedly installed on two of the fixing plates 4. A support plate 8 is fixedly installed at one end of the support rod 7. A drive assembly is provided between the support plate 8, the moving ring 12, and the sealing cover 13. Water flows into the interior of the filter tube 3 through the input pipe 2. After being filtered by the filter screen 18 and the filter cylinder 16 inside the filter tube 3, the water enters the output pipe, thus achieving water filtration. When it is necessary to clean the impurities inside the filter tube 3, the drive assembly is activated. The drive assembly can control the sealing cover 13 and the moving ring 12 to move downward along the direction of the support rod 7. During the downward sliding of the filter cylinder 16, the scraper ring 17 on the filter cylinder 16 can scrape off the impurities on the filter screen 18, and the sealing cover 13 can be separated from the filter cylinder 16. With the flushing of the water flow, all the impurities on the filter screen 18 and the filter cylinder 16 can be flushed into the sewage pipe 20, thereby achieving remote cleaning of the filter tube 3.

[0027] As a preferred embodiment, the driving assembly includes a first screw 5 and a second screw 6 rotatably mounted on the support plate 8. Two first connecting plates 14 are provided on the moving ring 12, and two second connecting plates 15 are provided on the sealing cover 13. The first screw 5 and one of the support rods 7 pass through the two second connecting plates 15, and the second screw 6 and the other support rod 7 pass through the two second connecting plates 15. The first screw 5 and the second screw 6 are threadedly connected to the first connecting plate 14 and the second connecting plate 15, respectively. The other first connecting plate 14 and the second connecting plate 15 are slidably connected to the two support rods 7. The first screw 5 and the second screw 6 rotate simultaneously. Under the limiting action of the support rods 7, the two first connecting plates 14 and the two second connecting plates 15 can respectively drive the moving ring 12 and the sealing cover 13 to move, thereby realizing the downward separation and opening of the filter cartridge 16 and the sealing cover 13.

[0028] As a preferred technical solution in this embodiment, the pitch of the first screw 5 is greater than the pitch of the second screw 6, that is, the thread density of the first screw 5 is lower than that of the second screw 6. When the first screw 5 and the second screw 6 rotate at the same speed, the pitch of the first screw 5 is greater than the pitch of the second screw 6, which enables the sealing cover 13 to slide on the support rod 7 at a speed greater than the sliding speed of the filter cartridge 16 and the moving ring 12. This allows the sealing cover 13 to be separated from the filter cartridge 16, making it easier to clean the impurities inside the filter cartridge 16.

[0029] As a preferred technical solution of this embodiment, the drive assembly further includes a drive gear 10 and two driven gears 11 rotatably mounted below the support disk 8. The two driven gears 11 are fixedly connected to the first screw 5 and the second screw 6 respectively, and the two driven gears 11 and the drive gear 10 mesh with each other. When the drive gear 10 rotates, it can drive the driven gears 11 on both sides to rotate, and the driven gears 11 on both sides can drive the first screw 5 and the second screw 6 to rotate respectively.

[0030] As a preferred technical solution in this embodiment, a motor 9 is fixedly installed above the support plate 8, and the output end of the motor 9 is connected to the drive gear 10 for transmission. A protective shell is provided outside the motor 9, and a control system with network function is provided between the protective shell and the motor 9. When the remote control system transmits a signal to the control system on the motor 9, it can drive the motor 9 to operate, thereby realizing the function of online maintenance.

[0031] As a preferred technical solution in this embodiment, a sealing ring 21 is fixedly installed at the bottom end of the movable ring 12; the sealing ring 21 can increase the sealing between the movable ring 12 and the sealing cover 13.

[0032] As a preferred technical solution in this embodiment, the sealing cover 13 is provided with a sealing groove 22, and the sealing cover 13 and the sealing groove 22 are mutually sealed and adapted; the sealing ring 21 is embedded in the inner wall of the sealing groove 22, which can prevent water leakage from the filter tube 3 and increase the sealing performance of the device.

[0033] As a preferred technical solution in this embodiment, a waterproof platform 19 is fixedly installed between the motor 9 and the support plate 8; the waterproof platform 19 is raised, which can prevent impurities from remaining on the support plate 8 during the process of clearing, so that impurities and water can flow smoothly into the sewage pipe 20 for sewage discharge.

[0034] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A Y-type filter that can be maintained online, comprising a discharge pipe (1), an input pipe (2), and a filter pipe (3), wherein the filter pipe (3) is obliquely connected between the discharge pipe (1) and the input pipe (2), and a filter screen (18) is fixedly installed inside the filter pipe (3), the filter screen (18) being tightly attached to the inner wall of the filter pipe (3), characterized in that, A filter cylinder (16) is slidably installed inside the filter tube (3). The filter cylinder (16) is aligned with the axis of the filter tube (3). A scraper ring (17) is fixedly installed at one end of the filter cylinder (16). The scraper ring (17) is positioned between the filter cylinder (16) and the filter screen (18) and is in close contact with the surface of the filter screen (18). A moving ring (12) is fixedly installed at the other end of the filter cylinder (16). A sealing cover (13) is provided on the moving ring (12). Four fixing plates (4) are fixedly installed on the filter tube (3). Support rods (7) are fixedly installed on two of the fixing plates (4). A support plate (8) is fixedly installed at one end of the support rod (7). A drive assembly is provided between the support plate (8), the moving ring (12), and the sealing cover (13).

2. The Y-type filter that can be maintained online according to claim 1, characterized in that, The drive assembly includes a first screw (5) and a second screw (6) rotatably mounted on a support plate (8). The moving ring (12) is provided with two first connecting plates (14), and the sealing cover (13) is provided with two second connecting plates (15). The first screw (5) and one of the support rods (7) pass through the two second connecting plates (15) respectively. The second screw (6) and the other support rod (7) pass through the two second connecting plates (15) respectively. The first screw (5) and the second screw (6) are threadedly connected to the first connecting plate (14) and the second connecting plate (15) respectively. The other first connecting plate (14) and the second connecting plate (15) are slidably connected to the two support rods (7) respectively.

3. The Y-type filter that can be maintained online according to claim 2, characterized in that, The pitch of the first screw (5) is greater than the pitch of the second screw (6), that is, the thread density of the first screw (5) is lower than that of the second screw (6).

4. The Y-type filter that can be maintained online according to claim 1, characterized in that, The drive assembly also includes a drive gear (10) and two driven gears (11) rotatably mounted below the support plate (8). The two driven gears (11) are fixedly connected to the first screw (5) and the second screw (6) respectively, and the two driven gears (11) and the drive gear (10) mesh with each other.

5. A Y-type filter that can be maintained online according to claim 2, characterized in that, A motor (9) is fixedly installed above the support plate (8), and the output end of the motor (9) is connected to the drive gear (10) for transmission.

6. The Y-type filter that can be maintained online according to claim 1, characterized in that, A sealing ring (21) is fixedly installed at the bottom end of the movable ring (12).

7. The Y-type filter that can be maintained online according to claim 1, characterized in that, The sealing cover (13) has a sealing groove (22), and the sealing cover (13) and the sealing groove (22) are mutually sealed and adapted.

8. A Y-type filter that can be maintained online according to claim 5, characterized in that, A waterproof platform (19) is fixedly installed between the motor (9) and the support plate (8).

Citation Information

Patent Citations

  • Y-shaped filter capable of automatically draining sewage on line

    CN209254283U