Molded pulp tableware surface film spraying device

By introducing coating equipment and a dryer into the pulp molding tableware coating device, the problems of uneven coating surface and low cooling efficiency were solved, achieving uniform coating and rapid cooling molding, thus improving work efficiency and product quality.

CN224087025UActive Publication Date: 2026-04-07KANGXIN (HAIMEN) ENVIRONMENTAL TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing pulp molded tableware has problems with low surface smoothness and low cooling and molding efficiency during the coating process, resulting in reduced work efficiency.

Method used

The device, which includes a coating equipment, pump, flow meter and fan-shaped spray head, combined with a conveyor and dryer, achieves uniform distribution and rapid cooling and molding of polyvinyl alcohol aqueous solution. The tableware is moved to the bottom of the dryer by the conveyor belt for rapid coating.

Benefits of technology

It improves the uniform distribution of coating materials on the surface of tableware, enhances the appearance quality and protective performance of the products, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a paper pulp molding tableware surface film spraying device which comprises frames, a conveying device is arranged in the middle of the frames on the two sides, a first installation frame and a second installation frame are fixedly connected to the upper sides of the frames, film spraying equipment is arranged on the upper side of the first installation frame, and a drying machine is fixedly connected to the upper side of the second installation frame. A transparent protective cover is fixedly connected between the first mounting frame and the second mounting frame, the film spraying equipment comprises a stirring tank, a stirring motor is fixedly connected to the upper side of the stirring tank, a stirring rod is fixedly connected to the output end of the stirring motor, a heating plate is fixedly connected to the inner wall of the stirring tank, and a pump body is fixedly connected to the first mounting frame located on one side of the stirring tank; pipelines are fixedly connected to the suction end and the output end of the pump body, one end of each pipeline is located in the stirring tank, the other end of each pipeline is located in the first mounting frame, and a fan-shaped spraying head is fixedly connected to the pipeline located in the first mounting frame. Through the structure, the working efficiency and the appearance quality and protection performance of products are improved.
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Description

Technical Field

[0001] This utility model relates to the field of molded tableware production technology, and in particular to a surface coating device for pulp molded tableware. Background Technology

[0002] Molded pulp tableware is a biodegradable and environmentally friendly type of tableware made from plant fibers (such as bagasse and reed pulp) through molding and drying processes. After a period of time in soil or water, molded pulp tableware decomposes into carbon dioxide and water under the action of microorganisms, without causing long-term environmental pollution. Compared to traditional plastic tableware, it is significantly more environmentally friendly and helps reduce plastic pollution.

[0003] Existing molded pulp tableware requires multiple steps in production, and the following problems still exist during the surface coating process:

[0004] 1. In the existing technology, when coating the surface of molded pulp tableware, most of the coatings are applied manually, resulting in low surface smoothness and poor effect;

[0005] 2. Existing equipment for coating the surface of molded pulp tableware provides better smoothness than manual brushing, but the molded pulp tableware cannot cool and solidify quickly after coating, resulting in reduced work efficiency. Utility Model Content

[0006] The purpose of this invention is to provide a coating device for the surface of pulp molded tableware, which solves the problems mentioned above.

[0007] To achieve the above objectives, a pulp molding tableware surface coating device is provided, comprising a frame, a conveying device located in the middle of the frame on both sides, and a first mounting frame and a second mounting frame fixedly connected to the upper side. A coating device is provided on the upper side of the first mounting frame, and a dryer is fixedly connected to the upper side of the second mounting frame.

[0008] A transparent protective cover is fixedly connected between the first mounting frame and the second mounting frame. The coating equipment includes a mixing tank. A stirring motor is fixedly connected to the upper side of the mixing tank. A stirring rod is fixedly connected to the output end of the stirring motor. A heating plate is fixedly connected to the inner wall of the mixing tank. A pump body is fixedly connected to the first mounting frame located on one side of the mixing tank. Pipes are fixedly connected to both the suction end and the output end of the pump body. One end of the pipe is located inside the mixing tank, and the other end is located inside the first mounting frame. A fan-shaped spray head is fixedly connected to the pipe located inside the first mounting frame.

[0009] According to the aforementioned pulp molding tableware surface coating device, the conveying device includes two rotating shafts, which are respectively located at both ends of a frame. A conveyor belt is driven between the two rotating shafts. The rotating shafts are rotatably connected to the frame, and driven wheels are fixedly connected to both ends. A drive motor is fixedly connected to the rear frame, and a drive wheel is fixedly connected to the output end of the drive motor. A driven chain is meshed between the driven wheels on the front side, and an output chain is meshed between the driven wheel and the drive wheel on the rear side.

[0010] According to the aforementioned pulp molding tableware surface coating device, a receiving mechanism is provided on the upper side of the conveyor belt. The receiving mechanism includes a base, a rubber block is fixedly connected between the lower side of the base and the conveyor belt, and a slider is slidably connected to the upper side of the base. A limit strip is fixedly connected to the upper side of the slider. An insertion rod is slidably connected to the front side of the base. An insertion hole is provided on the front side of the slider. The insertion rod is slidably connected to the insertion hole and is adapted to the insertion hole.

[0011] According to the aforementioned pulp molding tableware surface coating device, there are several receiving mechanisms, which are evenly distributed on the conveyor belt.

[0012] According to the aforementioned pulp molding tableware surface coating device, a support frame is fixedly connected to the lower side of the frame, and the support frame is U-shaped with its opening facing upward.

[0013] According to the aforementioned pulp molding tableware surface coating device, a control board is fixedly connected to the front side of both the first mounting frame and the second mounting frame.

[0014] According to the aforementioned pulp molding tableware surface coating device, a support shaft is provided on the frame located between the two rotating shafts, and the support shaft is located directly below the first mounting frame and the second mounting frame.

[0015] According to the aforementioned pulp molding tableware surface coating device, the mixing tank located on one side of the mixing motor is provided with a material inlet, and the output end of the dryer is located in the second mounting frame.

[0016] This utility model has the following beneficial effects:

[0017] 1. Compared with existing technologies, by equipping the device with a coating device, pump body, flow meter and atomizing nozzle, the paper pulp molded tableware is coated by the fan-shaped spray head. Under the precise control of the fan-shaped spray head and flow meter, the coating material can be evenly distributed on the surface of the tableware, improving the appearance quality and protective performance of the product.

[0018] 2. Compared with the existing technology, by setting a conveying device and a dryer on the frame, the conveying device facilitates the movement of the coated pulp molded tableware to the lower side of the dryer. Under the action of the dryer, the surface temperature is reduced, thereby increasing the viscosity between the polyvinyl alcohol (PVA) aqueous solution and the pulp molded tableware, achieving rapid coating and improving work efficiency. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0020] Figure 1 This is a structural diagram of a pulp molding tableware surface coating device according to the present invention;

[0021] Figure 2 This is a cross-sectional view of the coating equipment for a pulp molding tableware surface coating device according to this utility model;

[0022] Figure 3 This is a structural diagram of the conveying device of a pulp molding tableware surface coating device according to the present invention;

[0023] Figure 4 This is a structural diagram of the receiving mechanism of a pulp molding tableware surface coating device according to the present invention.

[0024] Legend:

[0025] 1. Frame; 2. First mounting bracket; 3. Second mounting bracket; 4. Coating equipment; 41. Mixing tank; 42. Mixing motor; 43. Mixing rod; 44. Heating plate; 45. Inlet; 5. Dryer; 6. Receiving mechanism; 61. Base; 62. Slider; 63. Limiting strip; 64. Rubber block; 65. Insertion hole; 66. Insertion rod; 7. Pump body; 71. Pipeline; 8. Conveying device; 81. Rotating shaft; 82. Conveyor belt; 83. Driven wheel; 84. Driven chain; 85. Drive motor; 86. Driving wheel; 87. Output chain; 9. Transparent cover; 10. Support frame; 11. Control panel. Detailed Implementation

[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0027] Reference Figure 1-4This utility model discloses a coating device for molded pulp tableware, comprising a frame 1, a support frame 10 fixedly connected to the lower side of the frame 1, the support frame 10 being U-shaped with its opening facing upwards, a conveying device 8 being provided in the middle of the two side frames 1, and a first mounting frame 2 and a second mounting frame 3 being fixedly connected to the upper side of the frame 1, both the first mounting frame 2 and the second mounting frame 3 being U-shaped with their openings facing downwards, a control board 11 being fixedly connected to the front side of both the first mounting frame 2 and the second mounting frame 3, a coating device 4 being provided on the upper side of the first mounting frame 2, and a dryer 5 being fixedly connected to the upper side of the second mounting frame 3, the output end of the dryer 5 being located inside the second mounting frame 3, thereby increasing the viscosity between the polyvinyl alcohol (PVA) aqueous solution and the molded pulp tableware under the action of the dryer 5, achieving rapid coating and improving work efficiency;

[0028] The conveying device 8 includes two rotating shafts 81, located at both ends of the frame 1. A support shaft is provided on the frame 1 between the two rotating shafts 81. The support shaft is located directly below the first mounting frame 2 and the second mounting frame 3. A conveyor belt 82 is connected between the two rotating shafts 81. The rotating shafts 81 are rotatably connected to the frame 1, and driven wheels 83 are fixedly connected to both ends. A drive motor 85 is fixedly connected to the rear frame 1. A drive wheel 86 is fixedly connected to the output end of the drive motor 85. A driven chain 84 is meshed between the driven wheels 83 on the front side. An output chain 87 is meshed between the driven wheels 83 and the drive wheel 86 on the rear side. Both the driven wheels 83 and the drive wheel 86 are sprockets of the same type. In use, the drive motor 85 drives one end of the rotating shaft 81 to rotate by driving the driven wheels 83, the drive wheel 86 and the output chain 87. Then, the driven wheels 83 and the driven chain 84 drive the other end of the rotating shaft 81 to rotate, thereby driving the entire conveyor belt 82 to rotate.

[0029] The upper side of the conveyor belt 82 is provided with a receiving mechanism 6. There are several receiving mechanisms 6, which are evenly distributed on the conveyor belt 82. The receiving mechanism 6 includes a base 61. A rubber block 64 is fixedly connected between the lower side of the base 61 and the conveyor belt 82, and a slider 62 is slidably connected to the upper side. Under the action of the rubber block 64, the base 61 deforms when passing through the arc surfaces at both ends of the conveyor belt 82, so that it can pass smoothly. A limit strip 63 is fixedly connected to the upper side of the slider 62. An insertion rod 66 is slidably connected to the front side of the base 61. An insertion hole 65 is provided on the front side of the slider 62. The insertion rod 66 is slidably connected to the insertion hole 65 and is adapted to the insertion hole 65. Under the action of the insertion hole 65 and the insertion rod 66, it is easy to adjust the height of the slider 62, so as to facilitate the coating of paper pulp molded tableware of different sizes.

[0030] A transparent cover 9 is fixedly connected between the first mounting frame 2 and the second mounting frame 3. After the coating is completed, the pulp molded tableware can be easily observed through the transparent cover 9. The coating equipment 4 includes a mixing tank 41. A stirring motor 42 is fixedly connected to the upper side of the mixing tank 41. A material inlet 45 is provided on the mixing tank 41 located on one side of the stirring motor 42. A stirring rod 43 is fixedly connected to the output end of the stirring motor 42. A heating plate 44 is fixedly connected to the inner wall of the mixing tank 41. A pump body 7 is fixedly connected to the first mounting frame 2 located on one side of the mixing tank 41. The pump body 7 is a self-priming pump and is equipped with a flow meter. Both the suction end and the output end of the pump body 7 are fixedly connected to pipes 71. One end of the pipe 71 is located inside the mixing tank 41, and the other end is located inside the first mounting frame 2. A fan-shaped spray head is fixedly connected to the pipe 71 located inside the first mounting frame 2. The spray angle and spray volume of the spray head can be adjusted according to the shape and size of the tableware.

[0031] Working principle: When in use, first start the drive motor 85, which drives the sprocket and chain to rotate, thereby causing the conveyor belt 82 to move the receiving mechanism 6. Then, place the pulp molded tableware on the limiting strip 63 of the receiving mechanism 6 and start the pump body 7. The pump body 7 extracts the polyvinyl alcohol (PVA) aqueous solution through the pipe 71, and then the fan-shaped spray head coats the pulp molded tableware. Under the precise control of the fan-shaped spray head and the flow meter, the coating material can be evenly distributed on the surface of the tableware, improving the appearance quality and protective performance of the product.

[0032] After coating is completed, the material is moved to the bottom of the dryer 5 by the conveyor belt 82. At this time, the surface temperature of the material is reduced by the dryer 5, thereby increasing the viscosity between the polyvinyl alcohol (PVA) aqueous solution and the pulp molded tableware, achieving rapid coating and improving work efficiency.

[0033] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A coating device for the surface of molded pulp tableware, characterized in that, Includes a frame (1), with a conveying device (8) provided in the middle of the two sides of the frame (1), and a first mounting frame (2) and a second mounting frame (3) fixedly connected to the upper side. A coating equipment (4) is provided on the upper side of the first mounting frame (2), and a dryer (5) is fixedly connected to the upper side of the second mounting frame (3). A transparent cover (9) is fixedly connected between the first mounting frame (2) and the second mounting frame (3). The coating equipment (4) includes a mixing tank (41). A stirring motor (42) is fixedly connected to the upper side of the mixing tank (41). A stirring rod (43) is fixedly connected to the output end of the stirring motor (42). A heating plate (44) is fixedly connected to the inner wall of the mixing tank (41). A pump body (7) is fixedly connected to the first mounting frame (2) located on one side of the mixing tank (41). A pipe (71) is fixedly connected to both the suction end and the output end of the pump body (7). One end of the pipe (71) is located inside the mixing tank (41), and the other end is located inside the first mounting frame (2). A fan-shaped spray head is fixedly connected to the pipe (71) located inside the first mounting frame (2).

2. The pulp molding tableware surface coating device according to claim 1, characterized in that, The conveying device (8) includes two rotating shafts (81), which are located at both ends of the frame (1). A conveyor belt (82) is connected between the two rotating shafts (81). The rotating shafts (81) are rotatably connected to the frame (1), and both ends are fixedly connected to driven wheels (83). A drive motor (85) is fixedly connected to the rear frame (1). A drive wheel (86) is fixedly connected to the output end of the drive motor (85). A driven chain (84) is meshed between the driven wheels (83) on the front side. An output chain (87) is meshed between the driven wheels (83) and the drive wheel (86) on the rear side.

3. The pulp molding tableware surface coating device according to claim 2, characterized in that, The upper side of the conveyor belt (82) is provided with a receiving mechanism (6). The receiving mechanism (6) includes a base (61). A rubber block (64) is fixedly connected between the lower side of the base (61) and the conveyor belt (82), and a slider (62) is slidably connected to the upper side. A limit strip (63) is fixedly connected to the upper side of the slider (62). A plug rod (66) is slidably connected to the front side of the base (61). A plug hole (65) is provided on the front side of the slider (62). The plug rod (66) is slidably connected to the plug hole (65) and is adapted to the plug hole (65).

4. The pulp molding tableware surface coating device according to claim 3, characterized in that, There are several receiving mechanisms (6), which are evenly distributed on the conveyor belt (82).

5. The pulp molding tableware surface coating device according to claim 4, characterized in that, A support frame (10) is fixedly connected to the lower side of the frame (1). The support frame (10) is U-shaped and has an opening facing upward.

6. The pulp molding tableware surface coating device according to claim 5, characterized in that, A control board (11) is fixedly connected to the front side of both the first mounting bracket (2) and the second mounting bracket (3).

7. The pulp molding tableware surface coating device according to claim 6, characterized in that, A support shaft is provided on the frame (1) located between the two pivots (81) on both sides, and the support shaft is located directly below the first mounting bracket (2) and the second mounting bracket (3).

8. The pulp molding tableware surface coating device according to claim 7, characterized in that, A material inlet (45) is provided on the mixing tank (41) located on one side of the stirring motor (42), and the output end of the dryer (5) is located in the second mounting frame (3).