Shaping die for bow shackle
By designing a shaping mold suitable for bow-shaped shackles, the problems of cumbersome operation and insufficient precision in the traditional shaping process are solved, achieving efficient and low-cost shaping results, which are applicable to products of various specifications.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional bow-type shackle shaping process is not suitable for large-sized products. The operation is cumbersome and it is difficult to ensure that the chain diameter and ball head are consistent in size, resulting in low production efficiency and high cost.
Design a forming mold that includes an upper forming mold and a lower forming mold. The shape of the mold cavity matches the geometric dimensions of the bow-shaped shackle target. It is made of 45 steel and heat-treated to ensure the hardness of the mold and achieve a forming operation with high forming accuracy.
It improves production efficiency, ensures product quality, reduces production costs, and is applicable to the production of bow-shaped shackles of different specifications.
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Figure CN224087630U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mould technical field especially relates to a shaping mould of bow-shaped shackle. BACKGROUND
[0002] The bow-shaped shackle is widely used on the ship or mooring platform, and has the technical features of high strength and toughness. The bow-shaped shackle has high performance and size requirements for the inner file part, chain diameter and ball head part, otherwise the assembly of the chain and other accessories will be affected. In daily production, the traditional shaping process of the bow-shaped shackle is to place the inner file mould in the product inner file, then knock the outer side of the shackle ball head through the free forging hammer, so that the shackle shape is attached to the inner file mould, until the shape meets the requirements of the product drawing. This method is feasible for the production of small size bow-shaped shackles, but it is not suitable for the production of large size bow-shaped shackles. Not only the operation is complicated, but also the shape of the chain diameter part and the ball head part cannot be absolutely guaranteed to be consistent with the design drawing. In order to facilitate production, a shaping mould matched with the bow-shaped shackle is specially designed to improve the efficiency and reduce the cost. SUMMARY
[0003] The utility model aims at solving the above technical problem, and provides a shaping mould of bow-shaped shackle.
[0004] In order to realize the above technical purpose and achieve the above technical requirements, the utility model adopts the technical scheme that a shaping mould of bow-shaped shackle, including upper shaping mould, lower shaping mould, the upper shaping mould is connected with the upper anvil of press, the lower shaping mould is connected with the lower anvil of press, the lower shaping mould is same with the upper shaping mould in structure, and is arranged symmetrically, the lower surface of upper shaping mould is provided with upper shaping mould cavity, the upper surface of lower shaping mould is provided with lower shaping mould cavity, the upper shaping mould cavity and lower shaping mould cavity constitute the shaping mould cavity of bow-shaped shackle, and the cavity shape is matched with the target geometric dimension of bow-shaped shackle.
[0005] Preferably, the upper shaping mould cavity includes an omega-shaped cavity arranged in the middle and half flat drum-shaped cavities symmetrically arranged at both ends, and the omega-shaped cavity and the half flat drum-shaped cavities are smoothly connected.
[0006] Preferably, the half flat drum-shaped cavities are middle curved surface structures and both sides are flat structures.
[0007] Compared with the traditional structure, the utility model has the beneficial effects that the structure is simple, the operation is convenient, the shaping of the shackle is completed by using the integral shaping mould, the shaping precision is high, the size of the chain diameter part and the ball head part of the shackle is guaranteed to be consistent with the design drawing, the product quality is guaranteed, the production efficiency is improved, the production cost is reduced, and the production of different specifications of bow-shaped shackles can be applied. BRIEF DESCRIPTION OF DRAWINGS
[0008] Figure 1 It is a structural schematic view of the utility model.
[0009] Figure 2 is the upper shaping die of the utility model;
[0010] Figure 3 is Figure 2 is the left view of the utility model;
[0011] In the drawing: 1. upper anvil of press, 2. upper shaping die, 21. upper shaping die cavity, 211. Ω cavity, 212. half flat drum cavity, 3. lower shaping die, 31. lower shaping die cavity, 4. lower anvil of press, 5. arch-shaped shackle. DETAILED DESCRIPTION
[0012] The utility model is further described below.
[0013] Referring to the accompanying Figures 1-3 An arch-shaped shackle shaping die comprises an upper shaping die 2 and a lower shaping die 3, the upper shaping die 2 is connected with an upper anvil 1 of a press, the lower shaping die 3 is connected with a lower anvil 4 of the press, the lower shaping die 3 is identical in structure with the upper shaping die 2 and is symmetrically arranged, an upper surface of the lower shaping die 3 is provided with a lower shaping die cavity 31, and a lower surface of the upper shaping die 2 is provided with an upper shaping die cavity 21, the upper shaping die cavity 21 and the lower shaping die cavity 31 form a shaping die cavity of the arch-shaped shackle 5, and the cavity shape is matched with the target geometric size of the arch-shaped shackle 5.
[0014] In the preferred embodiment, the upper shaping die cavity 21 comprises an Ω cavity 211 arranged in the middle and half flat drum cavities 212 symmetrically arranged at both ends, and the Ω cavity 211 and the half flat drum cavities 212 are smoothly connected.
[0015] In the preferred embodiment, the half flat drum cavities 212 are middle curved surface structures and both sides are straight structures.
[0016] In the embodiment, the die is processed by using 45 steel, and the surface hardness is required to be HRC32-37 after heat treatment. Through the overall shaping die design, the arch-shaped shackle can be conveniently shaped, the operation is convenient, the precision is high, the size of the chain diameter part and the ball head part of the shackle is ensured to be consistent with the design drawing, the production efficiency is improved, the production cost is reduced, and the utility model can be applied to the production of different specifications of arch-shaped shackles.
[0017] The above embodiments of the utility model are only used to clearly illustrate the examples of the utility model, but not used to limit the protection scope of the utility model, and all equivalent technical solutions also belong to the scope of the utility model, and the patent protection scope of the utility model should be limited by various claims.
Claims
1. A forming mold for an arc-shaped shackle, characterized in that: It includes an upper shaping mold (2) and a lower shaping mold (3). The upper shaping mold (2) is connected to the upper anvil (1) of the press, and the lower shaping mold (3) is connected to the lower anvil (4) of the press. The lower shaping mold (3) has the same structure as the upper shaping mold (2) and is symmetrically arranged. The lower surface of the upper shaping mold (2) is provided with an upper shaping mold cavity (21), and the upper surface of the lower shaping mold (3) is provided with a lower shaping mold cavity (31). The upper shaping mold cavity (21) and the lower shaping mold cavity (31) constitute the shaping mold cavity of the bow-shaped shackle (5). The shape of the cavity matches the target geometric dimensions of the bow-shaped shackle (5).
2. The forming mold for the bow-shaped shackle according to claim 1, characterized in that: The upper shaping cavity (21) includes an Ω-shaped cavity (211) in the middle and semi-flat drum-shaped cavities (212) symmetrically arranged at both ends, with a smooth transition between the Ω-shaped cavity (211) and the semi-flat drum-shaped cavity (212).
3. The forming mold for the bow-shaped shackle according to claim 2, characterized in that: The semi-flat drum-shaped cavity (212) has a curved structure in the middle and a flat structure on both sides.