Efficient-working forming equipment for gasket machining

By designing the pusher and top components, the automatic waste recycling of the gasket forming equipment is realized, solving the problem of manual waste cleaning required in existing equipment and improving equipment efficiency and stability.

CN224087825UActive Publication Date: 2026-04-07CHANGZHOU HUAZHONG MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing molding equipment cannot automatically recycle waste materials after the gaskets are processed, which requires manual cleaning by staff and affects equipment efficiency.

Method used

A molding device including a pusher assembly and an ejector assembly was designed. The device uses a motor to drive a turntable and a guide rod to move a moving plate, which pushes the pusher plate to automatically collect waste into a collection box. At the same time, an air pump drives a punch head to perform molding, and an electric telescopic rod ejects a washer. Combined with a guide trough, the waste is guided to achieve automatic waste recycling.

Benefits of technology

The automatic waste recycling of the gasket forming equipment has been realized, which has improved work efficiency, avoided manual intervention, and ensured stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224087825U_ABST
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Abstract

The utility model relates to the technical field of gasket processing, in particular to efficient-working forming equipment for gasket processing, which comprises a working table, a forming component is arranged on the left side of the top of the working table, a stamping groove is arranged at the top of the working table and under the forming component, and a material ejecting component is arranged in an inner cavity of the stamping groove. A through groove is formed in the right side of the inner cavity of the workbench. Firstly, raw materials are placed on the workbench, the forming assembly is matched with the stamping groove to conduct stamping forming on the raw materials, gaskets obtained after stamping forming fall into the stamping groove, when waste materials need to be collected at the moment, the external collecting box is placed on the left side of the workbench, then the motor operates, and the rotating disc is driven by the motor to rotate; the guide rod is driven to rotate through the rotary disc, the guide rod is matched with the guide groove to drive the moving plate to move leftwards, and the sliding groove and the sliding block in the workbench are matched with the moving plate to move.
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Description

Technical Field

[0001] This utility model relates to the field of gasket processing technology, specifically to a high-efficiency gasket forming equipment. Background Technology

[0002] A washer is a part placed between a connected component and a nut. It is generally a flat metal ring used to protect the surface of the connected component from scratches by the nut and to distribute the pressure of the nut on the connected component.

[0003] When processing washers, molding equipment is required. However, after the molding equipment finishes processing the washers, it does not have the function of automatically recycling the waste material. The waste material needs to be manually removed from the workbench by the staff, which affects the working efficiency of the molding equipment. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-efficiency molding equipment for gasket processing, which has the advantages of automatic waste collection and solves the problem that molding equipment does not have the function of automatic waste collection.

[0005] This utility model discloses a high-efficiency gasket forming device, comprising a worktable, a forming component on the top left side of the worktable, a stamping groove on the top of the worktable directly below the forming component, a ejector component within the stamping groove, a through groove on the right side of the worktable's inner cavity, a pusher component within the through groove, the pusher component including a motor located within the through groove, a turntable at the motor's output end, a guide rod on the top of the turntable, a movable plate fitted onto the surface of the guide rod, a guide groove in the inner cavity of the movable plate corresponding to the guide rod, push rods fixedly connected to both ends of the left side of the movable plate, a push plate on the right side of the two push rods, sliders at both ends of the bottom of the movable plate, and sliding grooves corresponding to the sliders at both ends of the top right side of the worktable. This invention first places the raw material on the worktable, and then stamps it using a forming component and a stamping groove. The stamped washer falls into the stamping groove. When waste needs to be collected, an external collection box is placed on the left side of the worktable. Then, the motor runs, driving the turntable to rotate. The turntable then drives the guide rod to rotate, and the guide rod, in conjunction with the guide groove, moves the moving plate to the left. The moving plate moves using the sliding groove and slider in the worktable, and the moving plate moves the push rod to the left. The push rod then moves the push plate to the left, and the push plate pushes the material on the worktable into the external collection box for collection. This avoids the problem of the forming equipment lacking automatic waste recycling function, requiring workers to manually remove waste from the worktable, which affects the working efficiency of the forming equipment.

[0006] This invention relates to a high-efficiency gasket forming device, wherein the forming component includes a frame, the bottom of which is fixedly connected to a worktable. An air pump is provided at the top of the inner cavity of the frame, and a stamping head is provided at the output end of the air pump. When the raw material needs to be stamped, the air pump first runs, driving the stamping head downward. The stamping head cooperates with the stamping groove to stamp the raw material. After the raw material is stamped, the air pump drives the stamping head to reset.

[0007] This utility model relates to a high-efficiency forming equipment for gasket processing. The ejector assembly includes an electric telescopic rod located below the stamping groove. The output end of the electric telescopic rod is equipped with a top plate located inside the stamping groove. When it is necessary to eject the gasket from the stamping groove, the electric telescopic rod operates first, driving the top plate upward. The top plate then drives the gasket upward. Once the gasket is ejected from the stamping groove, the worker can collect it.

[0008] This utility model relates to a high-efficiency washer forming equipment, wherein the surface of the electric telescopic rod is fixedly fitted with a mounting plate, and the inner cavity of the mounting plate is fixedly connected to the worktable by fixing bolts. The mounting plate and fixing bolts can fix the electric telescopic rod, thus improving the performance of the electric telescopic rod during use and avoiding shaking during use, which would lead to unstable operation of the electric telescopic rod.

[0009] This utility model relates to a high-efficiency gasket forming equipment, wherein a guide groove is provided on the left side of the top of the worktable, and the guide groove is located at the center of the left side of the top of the worktable. Through the guide groove, when the waste is pushed into the external collection box by the pusher assembly, the waste can be guided, thus preventing the waste from deviating from the preset push track during the process of pushing the waste into the external collection box.

[0010] This utility model relates to a high-efficiency gasket forming equipment, wherein the bottom of the worktable is provided with support columns at the four corners, and the bottom of the support columns is provided with anti-slip pads.

[0011] This utility model relates to a high-efficiency gasket forming equipment, wherein the two sides of the motor are fixedly connected to the through groove by a fixing frame, and the motor is located at the center of the through groove cavity.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model first places the raw material on the worktable, and then stamps the raw material through the cooperation of the forming component and the stamping groove. The stamped washer falls into the stamping groove. When it is necessary to collect the waste, first place the external collection box on the left side of the worktable, then run the motor, drive the turntable to rotate, drive the guide rod to rotate, and drive the moving plate to move to the left through the cooperation of the guide rod and the guide groove. The moving plate moves through the sliding groove and the slider in the worktable, and drives the push rod to move to the left through the moving plate. The push rod drives the push plate to move to the left through the push plate, and the material on the worktable is pushed into the external collection box for collection. This avoids the problem that the forming equipment does not have the function of automatic waste recycling, and the workers need to manually remove the waste from the worktable, which affects the working efficiency of the forming equipment.

[0014] 2. When the raw material needs to be stamped, the air pump is first started, which drives the stamping head to move downward. The stamping head cooperates with the stamping groove to stamp the raw material. After the raw material is stamped, the air pump drives the stamping head to return to its original position.

[0015] When it is necessary to eject the washer from the stamping groove, the electric telescopic rod is operated first. The electric telescopic rod drives the top plate to move upward, and the top plate drives the washer to move upward. When the washer is ejected from the stamping groove, the workers can collect the washer.

[0016] The electric telescopic pole can be fixed by the mounting plate and fixing bolts, which makes the electric telescopic pole more effective when used and avoids shaking during use, thus preventing the electric telescopic pole from becoming unstable.

[0017] The guide chute guides the waste material as it is pushed into the external collection box by the pusher assembly, preventing the waste material from deviating from the preset push track during the process. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the pusher assembly structure of this utility model;

[0021] Figure 3 This is a bottom view of the turntable structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the top material assembly structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the molding component structure of this utility model.

[0024] In the diagram: 1. Workbench; 2. Pushing assembly; 201. Moving plate; 202. Guide rod; 203. Guide groove; 204. Slider; 205. Push plate; 206. Turntable; 207. Push rod; 208. Motor; 209. Fixing frame; 3. Slide groove; 4. Stamping groove; 5. Forming assembly; 501. Frame; 502. Air pump; 503. Stamping head; 6. Guide groove; 7. Ejector assembly; 701. Electric telescopic rod; 702. Fixing bolt; 703. Top plate; 704. Mounting plate; 8. Through groove; 9. Support column; 10. Anti-slip pad. Detailed Implementation

[0025] The following drawings will disclose several embodiments of this utility model. For clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these practical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0026] Please see Figure 1-5This utility model discloses a high-efficiency gasket forming device, comprising a worktable 1, a forming component 5 on the left side of the top of the worktable 1, a stamping groove 4 on the top of the worktable 1 and directly below the forming component 5, a ejector component 7 in the inner cavity of the stamping groove 4, a through groove 8 on the right side of the inner cavity of the worktable 1, a pusher component 2 in the inner cavity of the through groove 8, the pusher component 2 including a motor 208 located in the inner cavity of the through groove 8, and a turntable at the output end of the motor 208. 206. A guide rod 202 is provided on the top of the turntable 206. A movable plate 201 is fitted onto the surface of the guide rod 202. The inner cavity of the movable plate 201 has a guide groove 203 that matches the guide rod 202. Push rods 207 are fixedly connected to both ends of the left side of the movable plate 201. A push plate 205 is provided on the right side of the two push rods 207. Slider 204 is provided at both ends of the bottom of the movable plate 201. Slide grooves 3 that match the sliders 204 are provided at both ends of the top right side of the worktable 1. This utility model The process begins by placing the raw material on the workbench 1. The forming component 5, in conjunction with the stamping groove 4, stamps the raw material, forming it into a washer. The stamped washer then falls into the stamping groove 4. When waste needs to be collected, an external collection box is placed on the left side of the workbench 1. Then, the motor 208 is activated, driving the turntable 206 to rotate. The turntable 206 then drives the guide rod 202 to rotate. The guide rod 202, in conjunction with the guide groove 203, moves the moving plate 201 to the left. The sliding groove 3 and the slider 204 within the workbench 1 work together with the moving plate 201 to move the moving plate 201. The moving plate 201 then drives the push rod 207 to move to the left, which in turn drives the push plate 205 to move to the left. The push plate 205 then pushes the material on the workbench 1 into the external collection box for collection. This avoids the situation where the forming equipment lacks an automatic waste collection function, requiring workers to manually remove the waste from the workbench 1, thus affecting the efficiency of the forming equipment.

[0027] The forming component 5 includes a frame 501, and the bottom of the frame 501 is fixedly connected to the workbench 1. An air pump 502 is provided at the top of the inner cavity of the frame 501, and a stamping head 503 is provided at the output end of the air pump 502. When the raw material needs to be stamped, the air pump 502 first runs, and the stamping head 503 is driven to move downward through the air pump 502. The stamping head 503 cooperates with the stamping groove 4 to stamp the raw material. After the raw material is stamped, the air pump 502 drives the stamping head 503 to reset.

[0028] The top material assembly 7 includes an electric telescopic rod 701, which is located below the stamping groove 4. The output end of the electric telescopic rod 701 is provided with a top plate 703, which is located in the inner cavity of the stamping groove 4. When it is necessary to push the washer out of the stamping groove 4, the electric telescopic rod 701 first runs, which drives the top plate 703 to move upward, and the top plate 703 drives the washer to move upward. When the washer is pushed out of the stamping groove 4, the worker can collect the washer.

[0029] The surface of the electric telescopic pole 701 is fixedly fitted with a mounting plate 704, and the inner cavity of the mounting plate 704 is fixedly connected to the workbench 1 by fixing bolts 702. The mounting plate 704 and fixing bolts 702 can fix the electric telescopic pole 701, so that the electric telescopic pole 701 performs better when used and avoids the electric telescopic pole 701 shaking during use, which would lead to the unstable operation of the electric telescopic pole 701.

[0030] A guide groove 6 is provided on the left side of the top of the workbench 1, and the guide groove 6 is located at the center of the left side of the top of the workbench 1. The guide groove 6 can guide the waste material when it is pushed into the external collection box by the pusher assembly 2, thus preventing the waste material from deviating from the preset push track during the process of being pushed into the external collection box.

[0031] The workbench 1 has four support columns 9 at the bottom corners, and the bottom of the support columns 9 is provided with anti-slip pads 10.

[0032] Both sides of the motor 208 are fixedly connected to the through groove 8 by a fixing bracket 209, and the motor 208 is located at the center of the inner cavity of the through groove 8.

[0033] When using this utility model: First, place the raw material on the workbench 1. The forming component 5 and the stamping groove 4 cooperate to stamp the raw material. The stamped washer falls into the stamping groove 4. When it is necessary to collect the waste, first place the external collection box on the left side of the workbench 1. Then, the motor 208 runs, which drives the turntable 206 to rotate. The turntable 206 drives the guide rod 202 to rotate. The guide rod 202 cooperates with the guide groove 203 to drive the moving plate 201 to move to the left. The sliding groove 3 and the slider 204 in the workbench 1 cooperate with the moving plate 201 to move. The moving plate 201 drives the push rod 207 to move to the left. The push rod 207 drives the push plate 205 to move to the left. The push plate 205 can push the material on the workbench 1 into the external collection box for collection. This avoids the problem that the forming equipment does not have the function of automatically recycling waste, and the staff needs to manually take the waste from the workbench 1, which affects the working efficiency of the forming equipment.

[0034] The above are merely embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A high-efficiency gasket forming machine, comprising a worktable (1), characterized in that: A forming component (5) is provided on the left side of the top of the workbench (1). A stamping groove (4) is provided on the top of the workbench (1) and directly below the forming component (5). A material ejector component (7) is provided in the inner cavity of the stamping groove (4). A through groove (8) is provided on the right side of the inner cavity of the workbench (1). A material pusher component (2) is provided in the inner cavity of the through groove (8). The material pusher component (2) includes a motor (208), and the motor (208) is located in the inner cavity of the through groove (8). A turntable (206) is provided at the output end of the motor (208). The top of the worktable (1) is provided with a guide rod (202), and a movable plate (201) is fitted on the surface of the guide rod (202). The inner cavity of the movable plate (201) is provided with a guide groove (203) that matches the guide rod (202). Push rods (207) are fixedly connected to both ends of the left side of the movable plate (201). Push plates (205) are provided on the right side of the two push rods (207). Slider (204) is provided at both ends of the bottom of the movable plate (201). Slider grooves (3) that match the sliders (204) are provided at both ends of the top right side of the worktable (1).

2. The high-efficiency gasket forming equipment according to claim 1, characterized in that: The molding component (5) includes a frame (501), and the bottom of the frame (501) is fixedly connected to the workbench (1). An air pump (502) is provided at the top of the inner cavity of the frame (501), and a punch head (503) is provided at the output end of the air pump (502).

3. The high-efficiency gasket forming equipment according to claim 1, characterized in that: The top material assembly (7) includes an electric telescopic rod (701), and the electric telescopic rod (701) is located below the stamping groove (4). The output end of the electric telescopic rod (701) is provided with a top plate (703), and the top plate (703) is located in the inner cavity of the stamping groove (4).

4. The high-efficiency gasket forming equipment according to claim 3, characterized in that: The surface of the electric telescopic rod (701) is fixedly fitted with an installation plate (704), and the inner cavity of the installation plate (704) is fixedly connected to the workbench (1) by fixing bolts (702).

5. The high-efficiency gasket forming equipment according to claim 1, characterized in that: A guide trough (6) is provided on the left side of the top of the workbench (1), and the guide trough (6) is located at the center of the left side of the top of the workbench (1).

6. The high-efficiency gasket forming equipment according to claim 1, characterized in that: The workbench (1) has support columns (9) at the four corners of its bottom, and the bottom of the support columns (9) is provided with anti-slip pads (10).

7. The high-efficiency gasket forming equipment according to claim 1, characterized in that: The two sides of the motor (208) are fixedly connected to the through groove (8) by a fixing bracket (209), and the motor (208) is located at the center of the inner cavity of the through groove (8).