Scribing machine for ceramic structured packing production
By designing an automated dicing machine for the production of ceramic structured fillers, automatic cutting is achieved using motors and cylinders, solving the problem of time-consuming and labor-intensive manual operation, improving cutting accuracy and production efficiency, and enabling convenient collection of waste materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-04-07
AI Technical Summary
The current method of dicing ceramic structured fillers mainly relies on manual operation, which is time-consuming, labor-intensive, and makes it difficult to guarantee cutting accuracy and consistency, thus affecting production efficiency and product quality.
A dicing machine for producing ceramic structured fillers was designed, comprising a frame, work panel, display screen, support frame, adjustment components, and cutting components. It utilizes a motor, cylinder, and camera to achieve automatic cutting, and combines a tray and collection box design to achieve automated cutting and waste collection.
It achieves automated cutting, saves manpower, improves cutting accuracy and production efficiency, and facilitates waste collection, avoiding damage caused by manual operation.
Smart Images

Figure CN224089285U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of ceramic structured packing production, especially to a ceramic structured packing production slicing machine. BACKGROUND
[0002] The ceramic structured packing slicing is the process that the untreated large ceramic body is cut into small pieces or other geometric shapes according to the design requirements, and the small pieces or structures are assembled into structured packing, which is widely used in towers in chemical industry, petroleum refining, environmental protection and other fields to improve the mass transfer and heat transfer efficiency.
[0003] The existing ceramic structured packing slicing is usually placed on the ceramic body by manual operation, and then the ceramic body is cut along the ruler by the cutting knife. However, the manual operation is time-consuming and laborious, and it is difficult to ensure the cutting accuracy and consistency, which affects the production efficiency and product quality.
[0004] Therefore, it is necessary to design a ceramic structured packing production slicing machine that can automatically cut the ceramic body, save labor and time, and improve cutting accuracy and production efficiency. SUMMARY
[0005] In order to overcome the shortcomings of the existing ceramic structured packing slicing, which is time-consuming and laborious, and difficult to ensure the cutting accuracy and consistency, thereby affecting the production efficiency and product quality, the utility model provides a ceramic structured packing production slicing machine that can automatically cut the ceramic body, save labor and time, and improve cutting accuracy and production efficiency.
[0006] The technical scheme is: a ceramic structured packing production slicing machine, comprising a rack, a working panel, a display screen, a support frame, an adjusting assembly and a cutting assembly, the working panel is slidably connected to the upper part of the rack, the display screen is connected to the front side of the lower left part of the rack, the support frames are connected to the upper sides of the left and right parts of the rack, the adjusting assembly for adjusting the cutting position is arranged between the upper parts of the support frames, and the cutting assembly for adjusting the angle is arranged on the adjusting assembly.
[0007] Further, the adjusting assembly comprises a first motor, a lead screw, a sliding block, a guide column and an electric push rod, the first motor is connected to the left side of the upper part of the left support frame, the lead screw is connected to the output shaft of the first motor, the lead screw is rotatably connected to the right support frame, the sliding block is threadedly connected to the lead screw, the guide column is connected between the upper rear parts of the support frames, the sliding block is slidably connected to the guide column, and the electric push rods are connected to the lower sides of the front and rear parts of the sliding block.
[0008] Further, the cutting assembly comprises a second motor, a trackless cylinder, a cutter, a mounting frame and a camera, a connecting disc is arranged between the telescopic ends of the electric push rod, the second motor is connected to the upper side of the middle part of the connecting disc, a connecting plate is arranged on the output shaft of the second motor, the trackless cylinder is connected to the lower side of the connecting plate, the cutter is connected to the slider of the trackless cylinder, the mounting frame is connected to the lower part of the right support frame, and the camera is rotatably connected to the mounting frame through damping.
[0009] Further, the cutting assembly comprises a second motor, a trackless cylinder, a cutter, a mounting frame and a camera, a connecting disc is arranged between the telescopic ends of the electric push rod, the second motor is connected to the upper side of the middle part of the connecting disc, a connecting plate is arranged on the output shaft of the second motor, the trackless cylinder is connected to the lower side of the connecting plate, the cutter is connected to the slider of the trackless cylinder, the mounting frame is connected to the lower part of the right support frame, and the camera is rotatably connected to the mounting frame through damping.
[0010] Further, the cutting assembly comprises a second motor, a trackless cylinder, a cutter, a mounting frame and a camera, a connecting disc is arranged between the telescopic ends of the electric push rod, the second motor is connected to the upper side of the middle part of the connecting disc, a connecting plate is arranged on the output shaft of the second motor, the trackless cylinder is connected to the lower side of the connecting plate, the cutter is connected to the slider of the trackless cylinder, the mounting frame is connected to the lower part of the right support frame, and the camera is rotatably connected to the mounting frame through damping.
[0011] Further, the cutting assembly comprises a second motor, a trackless cylinder, a cutter, a mounting frame and a camera, a connecting disc is arranged between the telescopic ends of the electric push rod, the second motor is connected to the upper side of the middle part of the connecting disc, a connecting plate is arranged on the output shaft of the second motor, the trackless cylinder is connected to the lower side of the connecting plate, the cutter is connected to the slider of the trackless cylinder, the mounting frame is connected to the lower part of the right support frame, and the camera is rotatably connected to the mounting frame through damping.
[0012] 1. The ceramic body cutting device has the advantages that the cutter is rotated to adjust the cutting angle, then the electric push rod is started to drive the connecting disc to move downwards, the cutter is driven to move by the trackless cylinder to cut, when the next cutting is needed, the first motor is started to drive the lead screw to rotate, the sliding block is moved, and the cutter is used for cutting, so that the ceramic body can be automatically cut, manpower and time are saved, and the cutting precision and production efficiency are improved.
[0013] 2. The ceramic body cutting device has the advantages that the ceramic body after cutting is taken out by holding the handle and moving the supporting plate upwards, so that the ceramic body after cutting is conveniently taken out, and damage of the ceramic body caused by manual operation is avoided.
[0014] 3. The ceramic body cutting device has the advantages that the waste on the working panel is pushed into the collecting box by moving the working panel forwards, and the waste is collected by the collecting box, so that the waste after cutting on the ceramic body can be collected, and the waste can be conveniently used again. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model rack, display screen and other components.
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model motor lead screw, trackless cylinder and other components.
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model mounting frame, camera and other components.
[0019] Figure 5The utility model discloses a stereoscopic structure schematic drawing of the plate and handle and other components.
[0020] The names and serial numbers of the parts in the figure are as follows: 1, frame; 2, working panel; 3, display screen; 4, support frame; 5, first motor; 51, screw rod; 6, sliding block; 7, guide column; 8, electric push rod; 9, second motor; 10, trackless air cylinder; 11, cutter; 12, mounting frame; 13, camera; 14, plate; 15, handle; 16, collection box. DETAILED DESCRIPTION
[0021] The technical scheme of the utility model will be further described below with reference to the drawings.
[0022] A kind of ceramic structured packing production is drawn by a machine, as shown in Figures 1-5 It includes frame 1, working panel 2, display screen 3, support frame 4, first motor 5, screw rod 51, sliding block 6, guide column 7, electric push rod 8, second motor 9, trackless air cylinder 10, cutter 11, mounting frame 12, camera 13, plate 14, handle 15 and collection box 16, frame 1 upper portion is slidably connected with working panel 2, frame 1 left lower portion front side is connected with display screen 3, frame 1 left and right two portions upper sides are connected with support frame 4, the left support frame 4 upper left side is connected with first motor 5, first motor 5 output shaft is connected with screw rod 51, screw rod 51 is rotatably connected with the right support frame 4, screw rod 51 is threadedly connected with sliding block 6, guide column 7 is connected between the upper rear portion of support frame 4, sliding block 6 is slidably connected with guide column 7, sliding block 6 left and right two portions lower sides are connected with electric push rod 8, the telescopic end between electric push rod 8 is equipped with connecting disc, the upper side in the middle portion of connecting disc is connected with second motor 9, the output shaft of second motor 9 is equipped with connecting plate, the lower side of connecting plate is connected with trackless air cylinder 10, the slider of trackless air cylinder 10 is connected with cutter 11, the lower portion of the right support frame 4 is connected with mounting frame 12, mounting frame 12 is rotatably connected with camera 13 through damping, four plates 14 are placed on working panel 2, the front portion of plate 14 is connected with handle 15, the middle portion of frame 1 is slidably connected with collection box 16.
[0023] In use of the device, first, the rack 1 is placed in the ceramic regular filler slicing area, then the ceramic blank is placed on the work panel 2, then the rack 1 is started through the control display screen 3, the second motor 9 is started, the trackless air cylinder 10 on the connecting plate is driven to rotate, the cutter 11 is driven to rotate, the cutting angle is adjusted, then the electric push rod 8 is started, the connecting disc is driven to move downwards, so that the cutter 11 contacts the ceramic blank, then the trackless air cylinder 10 is started, the cutter 11 is driven to move, the ceramic blank is cut, when the next position needs to be cut, the first motor 5 is started, the screw rod 51 is driven to rotate, so that the sliding block 6 moves along under the action of the thread, then the next position is cut by the cutter 11, the cutting process is monitored in real time by the camera 13, so that the ceramic blank can be cut automatically, manpower and time are saved, cutting precision and production efficiency are improved, after cutting is completed, the tray 14 is moved upwards by holding the handle 15 to take out, so that the cut ceramic blank is located on the tray 14, so that the cut ceramic blank can be taken out conveniently, damage caused by manual operation to directly take the ceramic blank is avoided, then the work panel 2 is moved forward, then the waste on the work panel 2 is pushed into the collecting box 16, the waste is collected by the collecting box 16, so that the waste cut on the ceramic blank can be collected, which is convenient for subsequent reuse.
[0024] The preferred embodiments of the present application are described above, it should be noted that, for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A dicing machine for producing ceramic structured fillers, characterized in that, It includes a frame (1), a work panel (2), a display screen (3), a support frame (4), an adjustment component and a cutting component. The work panel (2) is slidably connected to the upper part of the frame (1), and the display screen (3) is connected to the lower left front side of the frame (1). The support frame (4) is connected to the upper sides of both the left and right sides of the frame (1). An adjustment component that can adjust the cutting position is provided between the upper parts of the support frame (4), and a cutting component that can adjust the angle is provided on the adjustment component. The adjustment assembly includes a first motor (5), a lead screw (51), a sliding block (6), a guide column (7), and an electric push rod (8). The first motor (5) is connected to the upper left side of the support frame (4) on the left side. The lead screw (51) is connected to the output shaft of the first motor (5). The lead screw (51) is rotatably connected to the support frame (4) on the right side. The sliding block (6) is threadedly connected to the lead screw (51). The guide column (7) is connected between the upper rear part of the support frame (4). The sliding block (6) is slidably connected to the guide column (7). The electric push rod (8) is connected to the lower front and rear parts of the sliding block (6). It also includes a cutting assembly, which includes a second motor (9), a trackless cylinder (10), a scriber (11), a mounting bracket (12), and a camera (13). A connecting plate is provided between the telescopic ends of the electric push rod (8). The second motor (9) is connected to the upper part of the middle of the connecting plate. A connecting plate is provided on the output shaft of the second motor (9). The trackless cylinder (10) is connected to the lower part of the connecting plate. The scriber (11) is connected to the slider of the trackless cylinder (10). The mounting bracket (12) is connected to the lower part of the support bracket (4) on the right. The camera (13) is connected to the mounting bracket (12) by a damped rotation.
2. The dicing machine for producing ceramic structured fillers according to claim 1, characterized in that, It also includes a tray (14), and multiple trays (14) are placed on the work panel (2).
3. A dicing machine for producing ceramic structured fillers according to claim 2, characterized in that, It also includes a handle (15), and the front of the tray (14) is connected to a handle (15).
4. The dicing machine for producing ceramic structured fillers according to claim 1, characterized in that, It also includes a collection box (16), which is slidably connected to the middle of the frame (1).