Concrete mixing device with dust removal function

Abstract

The utility model relates to the technical field of concrete mixing, and discloses a concrete mixing device with a dust removal function, which comprises a bottom plate, and a rack is fixedly mounted at the top of the bottom plate. According to the concrete stirring device with the dust removal function, in order to screen and remove dust while stirring concrete gravel raw materials better, a moving assembly is arranged, a servo gear motor is started, and a rotating shaft and a cross-shaped frame are matched to enable a stirring barrel and a side roller to rotate synchronously, so that the raw materials are driven to rotate and be stirred; the raw materials with large granularity fall into the discharging frame through the discharging port to be collected, the raw materials with fine granularity fall into the fixing inclined frame, the dust suction pump is started, the vertical pipe, the transverse pipe, the fixing frame, the conical cover and the filter plate are matched, dust in the stirring process is sucked into the dust collection cylinder through the dust outlet pipe, and the cylinder cover and the filter are matched to discharge filtered gas. And concrete gravel raw materials can be better stirred, screened and dedusted.

Description

TECHNICAL FIELD

[0001] The utility model relates to concrete mixing technical field, concretely is a concrete mixing device with dust removal function. BACKGROUND

[0002] Concrete is the indispensable basic material in modern construction engineering, and its application range is extremely wide, whether it is large infrastructure construction such as high-rise building, bridge and road, or small civil building, municipal engineering, etc., a large amount of good performance concrete is needed, and concrete mixing is the process that cement, sand, stone, water and admixture are mixed and stirred uniformly according to certain proportion to form concrete mixture with certain plasticity and working performance.

[0003] In the traditional concrete mixing process, various sand and stone materials are pre-mixed, and dust is generated during stirring due to dry texture; during the stirring process, the material turning will make dust fly into the air, which not only causes serious pollution to the working environment, reduces visibility, affects the operator's vision and increases the risk of operation failure, but also threatens the health of the operator.

[0004] The current mixing device lacks effective dust removal mechanism, which can cause dust in the material to be raised, form dust, increase the dust concentration in the mixing environment, and cannot fully screen the material during stirring, so as to meet the needs of subsequent concrete processing, and the practicability of the device needs to be improved.

[0005] In view of this, we propose a concrete mixing device with dust removal function. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at providing a concrete mixing device with dust removal function to solve the problems in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0008] A concrete mixing device with dust removal function, comprising a bottom plate, the bottom plate top is fixedly installed with rack, the rack top one end is fixedly installed with feeding frame, the rack is provided with moving assembly, the moving assembly comprises:

[0009] Servo reduction motor, the rack is fixedly installed with servo reduction motor near the feeding frame one end, the servo reduction motor output end is fixedly installed with rotating shaft, the rotating shaft is rotatably installed in the rack top end inside, the arc outer wall of the rotating shaft is fixedly installed in the inside center of cross-shaped frame, the cross-shaped frame outside is fixedly installed in the inside of stirring barrel, the arc side wall of the stirring barrel is fixedly installed with side roller in the inside;

[0010] The discharge port is arranged at the end of the stirring barrel away from the servo motor, the discharge rack is fixedly installed at the end of the frame away from the feeding rack, the horizontal position of the discharge rack is below the stirring barrel, the stirring barrel is inclined, the horizontal height of the end of the stirring barrel close to the feeding rack is higher than that of the end of the stirring barrel away from the feeding rack, the fixed inclined rack is fixedly installed in the frame, and the fixed inclined rack is located directly below the stirring barrel.

[0011] The dust suction pump is fixedly installed on the top of the bottom plate, one end of the vertical pipe is fixedly connected to the air inlet end of the dust suction pump, the other end of the vertical pipe is fixedly connected to the center of the top end of the horizontal pipe, the arc-shaped outer wall of the horizontal pipe is fixedly connected to one end of the fixed frame, the other end of the fixed frame is fixedly installed on the top of the frame, the conical cover is fixedly installed on the bottom end of the horizontal pipe, the filter plate is clamped on the bottom end of the conical cover, the conical cover is located above the stirring barrel, one end of the dust outlet pipe is fixedly connected to the air outlet end of the dust suction pump, the other end of the dust outlet pipe is clamped in the arc-shaped side wall of the dust collecting cylinder, the cylinder cover is threadedly installed on the top end of the dust collecting cylinder, the filter is fixedly installed in the center of the cylinder cover, the filter screen is clamped in the bottom end of the filter, and the air outlet is arranged on the filter.

[0012] Preferably, the cross-shaped frame is provided with two groups, and the two groups of cross-shaped frames are located at two ends of the stirring barrel, the side rollers are provided with multiple groups, and the multiple groups of side rollers are arranged in equal intervals on the circumference with the center of the circular cross section of the stirring barrel as the array center, so that the sand and stone raw materials are better stirred and preliminarily screened at the same time.

[0013] Preferably, the conical cover and the filter plate are provided with multiple groups, and the multiple groups of the conical cover and the filter plate are arranged in equal intervals in a linear array, so that dust suction and removal are better performed.

[0014] Preferably, the stirring barrel is provided with an auxiliary assembly outside, the auxiliary assembly comprises a hydraulic cylinder, the fixed end of the hydraulic cylinder is hingedly installed on the outer wall of the frame, one end of the movable inclined rack is hingedly installed on the piston end of the hydraulic cylinder, and the other end of the movable inclined rack is hingedly connected to the fixed inclined rack through a hinge.

[0015] Preferably, a through rectangular groove is arranged on the movable inclined rack, the rectangular groove is provided with multiple groups, the spacing between the two groups of side rollers is greater than the width of the cross section of the rectangular groove, the collecting box is placed on the top of the bottom plate, and the collecting box is located directly below the rectangular groove, so that the sand and stone raw materials are further screened.

[0016] Preferably, the U-shaped plate is fixedly installed on the upper surface of the end of the fixed inclined rack close to the movable inclined rack, the N-shaped frame is fixedly installed on the outer wall of the frame, and the N-shaped frame is located directly above the fixed end of the hydraulic cylinder, so that the raw materials are prevented from splashing to the fixed end of the hydraulic cylinder.

[0017] Compared with the prior art, the concrete mixing device with dust removal function has the following beneficial effects:

[0018] 1、The concrete mixing device with dust removal function, in order to better mix the concrete sand and gravel raw materials while screening and dust removal, by setting the moving assembly, when the sand and gravel raw materials enter the inside of the stirring barrel through the feeding frame, the servo reduction motor is started, and the stirring barrel and the side roller are synchronously rotated by cooperating with the shaft and the cross-shaped frame, so that the raw materials are stirred, the raw materials with large particle size fall into the discharge frame through the discharge port and are collected, and the raw materials with fine particle size fall into the fixed inclined frame, and the dust in the stirring process is sucked into the inside of the dust collecting cylinder through the dust removal pipe by cooperating with the vertical pipe, the horizontal pipe, the fixed frame, the conical cover and the filter plate, and finally the filtered gas is discharged by cooperating with the cylinder cover and the filter, thereby better mixing the concrete sand and gravel raw materials while screening and dust removal.

[0019] 2、The concrete mixing device with dust removal function, in order to make the device body more practical, by setting the auxiliary assembly, when the hydraulic cylinder is started, the piston end of the hydraulic cylinder can drive the movable inclined frame to reciprocate by cooperating with the hinge, so that the preliminarily screened sand and gravel raw materials can be further screened, the raw materials with fine particle size can fall into the collecting box through the rectangular groove, and the raw materials with coarse particle size are output from the movable inclined frame into the subsequent collecting equipment, so that the screening effect of the moving assembly is better, the U-shaped plate can prevent the raw materials from entering the connection between the fixed inclined frame and the movable inclined frame, the N-shaped frame can prevent the raw materials from splashing to the fixed end of the hydraulic cylinder, and the device body is more practical. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a top view schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a top view schematic diagram of the overall structure of the utility model from another angle;

[0022] Figure 3 It is a top view schematic diagram of part of the structure of the utility model;

[0023] Figure 4 It is a top view schematic diagram of part of the structure of the utility model; Figure 3

[0024] Figure 5 It is a top view schematic diagram of part of the structure of the utility model; Figure 3

[0025] Figure 6 It is a top view schematic diagram of part of the structure of the utility model;

[0026] Figure 7 It is a top view schematic diagram of part of the structure of the utility model;​​Figure 6 Schematic view of the enlarged structure of the middle C region

[0027] Figure 8 The utility model discloses Figure 6 Schematic view of the enlarged structure of the middle D region

[0028] In the drawing: 1, bottom plate, 2, rack, 3, feed frame, 4, moving assembly, 41, servo deceleration motor, 42, rotating shaft, 43, cross-shaped frame, 44, stirring barrel, 45, side roller, 46, discharge port, 47, discharge frame, 48, fixed inclined frame, 49, dust suction pump, 410, vertical pipe, 411, horizontal pipe, 412, fixed frame, 413, conical cover, 414, filter plate, 415, dust outlet pipe, 416, dust collecting cylinder, 417, cylinder cover, 418, filter, 5, auxiliary assembly, 51, hydraulic cylinder, 52, moving inclined frame, 53, hinge, 54, rectangular groove, 55, collection box, 56, U-shaped plate, 57, N-shaped frame. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] In the present application, the term "upper" indicates the position or location relationship based on the position or location relationship shown in the drawings. It is mainly for better description of the present application and its embodiments, and is not used to limit the indicated device, element or component must have a specific position, or be constructed and operated in a specific position. And, the term "upper" may also be used to indicate a certain attachment relationship or connection relationship in some cases. For the ordinary skilled in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.

[0031] Please refer to Figure 1 - Figure 8 The utility model provides a technical scheme:

[0032] A concrete mixing device with dust removal function, including bottom plate 1, bottom plate 1 top fixed mounting has the rack 2, and the rack 2 top one end fixed mounting has the feed frame 3.

[0033] In an embodiment of the utility model, rack 2 is provided with moving assembly 4, moving assembly 4 includes servo deceleration motor 41, and rack 2 is fixedly installed with servo deceleration motor 41 close to one end of feed stand 3, and servo deceleration motor 41 output end is fixedly installed with rotating shaft 42, and rotating shaft 42 is rotatably installed in the inside top of rack 2, and the arc outer wall of rotating shaft 42 is fixedly installed in the inside center of cross-shaped frame 43, and cross-shaped frame 43 is fixedly installed in the inside of stirring barrel 44, and the arc side wall of stirring barrel 44 is fixedly installed with side roller 45, in addition, cross-shaped frame 43 is provided with two groups, and two groups of cross-shaped frame 43 are located at both ends of stirring barrel 44 respectively, and side roller 45 is provided with multiple groups, and multiple groups of side roller 45 are all with the center of the circular section of stirring barrel 44 as array center, and are arranged in equidistant circle, to better carry out preliminary screening while sandstone raw material stirring, and the end of stirring barrel 44 away from servo deceleration motor 41 is provided with discharge port 46, and the end of rack 2 away from feed stand 3 is fixedly installed with discharge stand 47, and the horizontal position of discharge stand 47 is below stirring barrel 44, and stirring barrel 44 is in the form of inclination, and the horizontal height of the end of stirring barrel 44 close to feed stand 3 is higher than the horizontal height of the end of stirring barrel 44 away from feed stand 3, and fixed inclined frame 48 is fixedly installed in the inside of rack 2, and fixed inclined frame 48 is located directly below stirring barrel 44, and dust suction pump 49 is fixedly installed on the top of bottom plate 1, and the air inlet end of dust suction pump 49 is fixedly connected with one end of vertical pipe 410, and the other end of vertical pipe 410 is fixedly connected with the top center of horizontal pipe 411, and the arc outer wall of horizontal pipe 411 is fixedly connected with one end of fixed frame 412, and the other end of fixed frame 412 is fixedly installed on the top of rack 2, and fixed frame 412 is provided with three groups, and the bottom end of horizontal pipe 411 is fixedly installed with conical cover 413, and conical cover 413 is clamped with filter plate 414, in addition, conical cover 413 and filter plate 414 are provided with five groups, and five groups of conical cover 413 and filter plate 414 are linearly arranged at equal intervals, to better carry out dust suction and dust removal, and conical cover 413 is located above stirring barrel 44, and the air outlet end of dust suction pump 49 is fixedly connected with one end of dust outlet pipe 415, and the other end of dust outlet pipe 415 is clamped in the arc side wall of dust collecting cylinder 416, and cylinder cover 417 is screw-mounted on the top of dust collecting cylinder 416, and filter 418 is fixedly installed in the center of cylinder cover 417, and filter 418 is clamped with filter screen in the bottom end, and filter 418 is provided with air outlet, and filter 418 is prior art equipment, so here is not described.

[0034] In use, when the concrete mixing operation starts, the operator transports the sand and stone raw materials into the mixing barrel 44 through the feeding frame 3. At this time, the servo reducer motor 41 is started, the rotating shaft 42 rotates, the rotating shaft 42 rotates, the cross-shaped frame 43 also rotates, the mixing barrel 44 is driven by the cross-shaped frame 43 to start rotating, and the side roller 45 also rotates synchronously with the rotation of the mixing barrel 44. Under the joint action of the mixing barrel 44 and the side roller 45, the sand and stone raw materials start to tumble and rotate in the barrel, achieving sufficient mixing. During the mixing process, due to the different particle sizes, the raw materials with larger particle sizes will fall into the discharge frame 47 below through the discharge port 46 of the mixing barrel 44 under the action of centrifugal force and gravity. The discharge frame 47 transports these raw materials with larger particle sizes to the subsequent equipment, which is the existing equipment, so it is not described here. The raw materials with smaller particle sizes will fall onto the fixed inclined frame 48 between the adjacent side rollers 45 under the action of gravity. Further, at the same time when the mixing process is started, the dust suction pump 49 is opened, and the dust suction pump 49 starts to work to generate suction force. The suction force is transmitted to the horizontal pipe 411 through the vertical pipe 410, and then dispersed to the conical cover 413 through the horizontal pipe 411. The fixed frame 412 supports the horizontal pipe 411 and the conical cover 413. Under the action of the suction force, an air current is formed inside the conical cover 413. Since dust is generated during the mixing process, the dust is sucked into the conical cover 413 along with the air current. In order to prevent large impurities from being sucked in, a filter plate 414 is clamped at the bottom end of the conical cover 413. The mesh design of the filter plate 414 can effectively filter out larger impurities and only allow dust and small particles to pass through. The dust filtered by the filter plate 414 is sucked into the dust collecting cylinder 416 through the dust discharge pipe 415 along with the air current. The dust collecting cylinder 416 plays a role in collecting dust. When the dust in the dust collecting cylinder 416 accumulates to a certain extent, the dust collecting cylinder 416 can be removed to open the cylinder cover 417 for cleaning. Finally, the filter screen clamped at the bottom end of the filter 418 filters the gas. The filtered gas is discharged through the gas outlet provided on the filter 418 to ensure that the discharged gas meets the environmental protection requirements and reduces the pollution to the environment.

[0035] In an embodiment of the utility model, the stirring barrel 44 is externally provided with an auxiliary assembly 5, the auxiliary assembly 5 includes a hydraulic cylinder 51, the hydraulic cylinder 51 fixed end is hingedly installed on the outer wall of the frame 2, the hydraulic cylinder 51 piston end is hingedly installed with one end of the movable inclined frame 52, the other end of the movable inclined frame 52 is hingedly connected with the fixed inclined frame 48 through the hinge 53, in addition, the movable inclined frame 52 is provided with a through rectangular groove 54, the rectangular groove 54 is provided with multiple groups, the spacing between the two groups of side rollers 45 is greater than the width of the cross section of the rectangular groove 54, the collecting box 55 is placed on the top of the bottom plate 1, and the collecting box 55 is located directly below the rectangular groove 54, so that the sandstone raw materials are further screened better, in addition, the upper surface of one end of the fixed inclined frame 48 close to the movable inclined frame 52 is fixedly installed with a U-shaped plate 56, the outer wall of the frame 2 is fixedly installed with an N-shaped frame 57, and the N-shaped frame 57 is located directly above the hydraulic cylinder 51 fixed end, which can prevent the raw materials from splashing to the fixed end of the hydraulic cylinder 51.

[0036] In the use of the embodiment, when the sandstone raw materials preliminarily screened fall from the fixed inclined frame 48 to the movable inclined frame 52, the hydraulic cylinder 51 is started, the piston end starts to do reciprocating extension and retraction small amplitude movement, the movable inclined frame 52 is driven to reciprocate up and down small amplitude through the hinge 53, and the sandstone raw materials preliminarily screened falling from the fixed inclined frame 48 to the movable inclined frame 52 are further screened in the process of the movable inclined frame 52 swinging. The raw materials with smaller granularity fall into the collecting box 55 placed on the top of the bottom plate 1 below through the rectangular groove 54 under the action of gravity and the swinging of the movable inclined frame 52, and the raw materials with larger granularity cannot pass through the rectangular groove 54 due to the size being greater than the width of the cross section of the rectangular groove 54, are output from the movable inclined frame 52 and enter the subsequent collecting equipment, and the subsequent collecting equipment is the existing equipment, so the details are not described here. The U-shaped plate 56 can prevent the raw materials from entering the connection between the fixed inclined frame 48 and the movable inclined frame 52, avoid the raw materials from being stuck and affect the normal operation of the equipment, and simultaneously, the N-shaped frame 57 can effectively prevent the raw materials from splashing to the fixed end of the hydraulic cylinder 51 and protect the hydraulic cylinder 51.

[0037] In the application file, all the electrical components are electrically connected with the controller and 220V mains, and the controller is a conventional known device capable of controlling the servo reducer motor 41, the dust suction pump 49 and the hydraulic cylinder 51. The standard parts used in the application file can be purchased from the market, the specific connection mode of each part adopts the conventional rivet, welding and other conventional means in the existing technology, the mechanical parts and equipment adopt the conventional type in the existing technology, the connection of the circuit adopts the conventional connection mode in the existing technology, and the details are not described here.

[0038] The utility model has made the detailed description to the utility model generally above, but can make some modification or improvement to it on the basis of the utility model, and this is obvious to the general skilled person in the technical field. Therefore, the modification or improvement without departing from the utility model's thought spirit, all are within the utility model's protection scope.

Claims

1. A concrete mixing device with dust removal function, comprising a base plate (1), a frame (2) fixedly installed on the top of the base plate (1), and a feed rack (3) fixedly installed at one end of the top of the frame (2), characterized in that: A movable component (4) is provided on the frame (2), the movable component (4) comprising: Servo geared motor (41), the frame (2) is fixedly installed at one end near the feed rack (3), the output end of the servo geared motor (41) is fixedly installed with a rotating shaft (42), the rotating shaft (42) is rotatably installed inside the top of the frame (2), the arc-shaped outer wall of the rotating shaft (42) is fixedly installed in the center of the cross-shaped frame (43), the outside of the cross-shaped frame (43) is fixedly installed inside the mixing tank (44), and the arc-shaped side wall of the mixing tank (44) is fixedly installed with a side roller (45); The discharge port (46) is provided at the end of the mixing tank (44) away from the servo reduction motor (41). The end of the frame (2) away from the feed rack (3) is fixedly installed with a discharge rack (47). The discharge rack (47) is located horizontally below the mixing tank (44). The mixing tank (44) is inclined. The horizontal height of the end of the mixing tank (44) near the feed rack (3) is higher than the horizontal height of the end away from the feed rack (3). A fixed inclined frame (48) is fixedly installed inside the frame (2). The fixed inclined frame (48) is located directly below the mixing tank (44). A vacuum pump (49) is fixedly installed on the top of the base plate (1). The air inlet of the vacuum pump (49) is fixedly connected to one end of a vertical pipe (410). The other end of the vertical pipe (410) is fixedly connected to the center of the top of a horizontal pipe (411). The arc-shaped outer wall of the horizontal pipe (411) is fixedly connected to one end of a fixing frame (412). The other end of the fixing frame (412) is fixedly installed on the top of the frame (2). A conical cover (413) is fixedly installed at the bottom of the horizontal pipe (411). The bottom end of the conical cover (413) is snapped with a... The filter plate (414) and the conical cover (413) are located above the mixing tank (44). The exhaust end of the dust pump (49) is fixedly connected to one end of the dust outlet pipe (415). The other end of the dust outlet pipe (415) is snapped into the inside of the arc-shaped side wall of the dust collection cylinder (416). The top of the dust collection cylinder (416) is threaded with a cylinder cover (417). A filter (418) is fixedly installed inside the center of the cylinder cover (417). A filter screen is snapped into the bottom of the filter (418). An air outlet is provided on the filter (418).

2. The concrete mixing device with dust removal function according to claim 1, characterized in that: Two sets of the cross-shaped frame (43) are provided, and the two sets of the cross-shaped frame (43) are located at both ends of the mixing tank (44). Multiple sets of the side rollers (45) are provided, and the multiple sets of side rollers (45) are arranged in a circular array with the center of the circular cross section of the mixing tank (44) as the array center and are equally spaced.

3. A concrete mixing device with dust removal function according to claim 1, characterized in that: The conical cover (413) and filter plate (414) are provided in multiple sets, and the multiple sets of conical cover (413) and filter plate (414) are arranged in a linear array with equal spacing.

4. A concrete mixing device with dust removal function according to claim 1, characterized in that: An auxiliary component (5) is provided on the outside of the mixing tank (44). The auxiliary component (5) includes a hydraulic cylinder (51). The fixed end of the hydraulic cylinder (51) is hinged to the outer wall of the frame (2). One end of the movable inclined frame (52) is hinged to the piston end of the hydraulic cylinder (51). The other end of the movable inclined frame (52) is hinged to the fixed inclined frame (48) through a hinge (53).

5. A concrete mixing device with dust removal function according to claim 4, characterized in that: The movable inclined frame (52) has a through rectangular groove (54) with multiple sets of rectangular grooves (54). The distance between two sets of side rollers (45) is greater than the width of the cross-section of the rectangular groove (54). A collection box (55) is placed on the top of the base plate (1) and is located directly below the rectangular groove (54).

6. A concrete mixing device with dust removal function according to claim 5, characterized in that: A U-shaped plate (56) is fixedly installed on the upper surface of the fixed inclined frame (48) near the movable inclined frame (52), and an N-shaped frame (57) is fixedly installed on the outer wall of the frame (2), with the N-shaped frame (57) located directly above the fixed end of the hydraulic cylinder (51).

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