High-efficiency mold repairing and testing device

Abstract

The utility model relates to the technical field of mold repairing, in particular to a high-efficiency mold repairing and testing system which comprises a transverse rail, a plurality of longitudinal rails, a plurality of workbenches and a movable platform, the longitudinal rails are perpendicular to the transverse rail and intersect with the transverse rail, and the workbenches correspond to the longitudinal rails one to one and are located at the ends of the corresponding longitudinal rails. The moving platform is in rolling fit with the transverse rails and the longitudinal rails. According to the utility model, the problem of low mold repairing and testing efficiency by adopting a single mold testing press machine is solved, a brand-new mold repairing and testing system is planned and constructed, the occupied area is reduced, the mold repairing and testing process is completed in the area in one step, the whole system plans the tonnage of the mold as a whole, and the tonnage required by all the molds is covered by adopting two press machines; in order to reduce the labor intensity and especially meet the mold repairing requirement of a large-table-board large-tonnage mold, two of the three devices can conduct mold turning operation, and in order to improve the efficiency, four moving trolleys are arranged, and the requirement for simultaneous mold repairing of the three devices is met.

Description

Technical Field

[0001] This utility model relates to the field of mold repair technology, and in particular to a high-efficiency mold repair and trial molding device. Background Technology

[0002] Many new large molds require trial stamping and fitting before mass production due to machining errors or accumulated assembly errors. After a period of use, new molds also need to be refitted due to wear. The current mainstream method is to use a large-tonnage trial mold press for trial mold repair.

[0003] In existing high-efficiency mold repair and testing systems, the mold grinding and testing sequence is rather chaotic, and mold transportation mostly relies on overhead cranes, making the entire process not only time-consuming and labor-intensive but also extremely inefficient. Relying on process numbers and sorting lists is highly susceptible to human factors and makes it difficult to improve efficiency. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing the following technical solution:

[0005] A high-efficiency mold repair and testing device, comprising:

[0006] The system includes a horizontal rail, several vertical rails, several worktables, and a moving platform. The vertical rails are all perpendicular to the horizontal rails and intersect with them. Each worktable corresponds to a vertical rail and is located at the end of the corresponding vertical rail. The moving platform rolls in coordination with the horizontal and vertical rails.

[0007] As an improvement to the above technical solution, the mobile platform has a controller, and the bottom of the mobile platform has a first roller group for moving along the horizontal rail and a second roller group for moving along the vertical rail. The controller is connected to the first roller group and the second roller group respectively through a drive component.

[0008] As an improvement to the above technical solution, the drive component includes at least a lifting component and an energy storage component, and the output end of the energy storage component is electrically connected to the roller group one, the roller group two and the input end of the lifting component.

[0009] As an improvement to the above technical solution, when the drive assembly is connected to the first roller assembly, the first roller assembly rolls with the corresponding longitudinal rail, and the second roller assembly is disconnected from the drive assembly.

[0010] When the drive assembly is connected to the second roller assembly, the second roller assembly rolls with the horizontal rail, and the first roller assembly is disconnected from the drive assembly.

[0011] As an improvement to the above technical solution, the workbench includes at least: a large-tonnage trial molding press, a small-tonnage mold-making and fitting machine, and a mold-making machine arranged in sequence, and the workbench is electrically connected to the power supply equipment.

[0012] As an improvement to the above technical solution, both the horizontal rail and the vertical rail are composed of two parallel tracks with an L-shaped cross-section. Clearance grooves are provided on the tracks where the horizontal rail and the vertical rail intersect, and the ends of the vertical rail are connected by limiting baffles.

[0013] The beneficial effects of this utility model are:

[0014] To address the inefficiency of using a single mold-testing press for mold repair and testing, a completely new mold repair and testing system is planned and constructed. This system reduces the floor space required and integrates the entire mold repair and testing process within a single area. The system comprehensively plans the tonnage of the molds, using two presses to cover the required tonnage for all molds. To reduce labor intensity, especially for the repair needs of large-table, high-tonnage molds, two of the three machines can perform mold flipping operations. To improve efficiency, four mobile trolleys are provided, allowing three machines to repair molds simultaneously, while the other trolley waits in the waiting area for mold loading. The overall layout also allows for the arbitrary exchange of the four mobile trolleys. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure of a high-efficiency mold repair and testing device;

[0016] Figure 2 This is a diagram showing the fit and arrangement of the worktable in a high-efficiency mold repair and testing device.

[0017] Figure 3 A top view of the moving platform in a high-efficiency mold repair and testing device;

[0018] Figure 4 A bottom view of the moving platform in a high-efficiency mold repair and testing device;

[0019] Figure 5 This is a diagram showing the positional relationship between the horizontal and vertical rails in a high-efficiency mold repair and testing device.

[0020] Reference numerals in the attached diagram: 1. Horizontal rail; 2. Longitudinal rail; 3. Workbench; 4. Moving platform; 5. Controller; 6. Roller group one; 7. Roller group two; 8. Lifting assembly; 9. Energy storage assembly; 10. Power supply equipment; 11. Track; 12. Clearance groove; 13. Limiting baffle. Detailed Implementation

[0021] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.

[0022] In existing high-efficiency mold repair and testing systems, the mold grinding and testing sequence is rather chaotic, and mold transportation mostly relies on overhead cranes, making the entire process not only time-consuming and labor-intensive but also extremely inefficient. Relying on process numbers and sorting lists is highly susceptible to human factors and makes it difficult to improve efficiency.

[0023] See appendix Figure 1-5 As shown, a high-efficiency mold repair and testing device is provided to solve the above problems, including: a horizontal rail 1, several vertical rails 2, several worktables 3, and a moving platform 4.

[0024] Specifically, the longitudinal rails 2 are all perpendicular to the transverse rails 1 and intersect with the transverse rails 1. The worktable 3 corresponds one-to-one with the longitudinal rails 2 and is located at the end of the corresponding longitudinal rail 2. The moving platform 4 rolls in cooperation with the transverse rails 1 and the longitudinal rails 2.

[0025] In use, the mobile platform 4 sequentially moves the mold along the horizontal rail 1 and the vertical rail 2 to the corresponding workbench 3, which is used for mold inspection and adjustment.

[0026] Preferably, the workbench 3 includes: a large-tonnage mold testing press, a small-tonnage mold-changing and fitting machine, and a mold-changing machine arranged in sequence. All of the workbench 3 are electrically connected to the power supply equipment 10. The large-tonnage mold testing press, the small-tonnage mold-changing and fitting machine, and the mold-changing machine are arranged according to the factory conditions. This flexible arrangement allows the factory to arrange the equipment according to the spatial shape, size, and workflow layout requirements of its own factory. The function of the large-tonnage mold testing press and the small-tonnage mold-changing and fitting machine is that pressure testing of large and heavy molds, as well as small and light molds, can be completed within this system.

[0027] For large molds, high-tonnage trial molding presses can provide sufficient pressure to simulate the pressure environment in actual production and test the performance and quality of the mold.

[0028] For small molds, the small-tonnage mold-making and fitting machine can provide appropriate pressure to avoid damage to the small molds due to excessive pressure. At the same time, it can accurately test the performance of small molds, thereby ensuring the integrity and accuracy of all mold testing work in the factory.

[0029] Specifically, the small-tonnage mold-changing and grinding machine and the mold-changing machine separate the upper and lower molds, and rotate the upper mold 180° for mold repair operations. During the mold repair process, when it is necessary to repair the bottom surface of the upper mold, the upper mold can be easily rotated 180°, allowing maintenance personnel to more easily handle the parts that need repair, such as grinding and repair, thus improving the efficiency and quality of mold repair.

[0030] The mobile platform 4 can serve as a transport carrier for molds, moving them from one device to another, thus enabling the transfer of molds at different processing stages.

[0031] After the mold is separated into upper and lower molds on the mold flipping machine, the mobile platform 4 can transport the lower mold to the large-tonnage mold testing press for pressure testing, making the entire mold repair and testing process more seamless, reducing the time and physical exertion of manual mold handling, and also reducing the risk of mold damage during handling.

[0032] See appendix Figures 3-4 As shown, in this scheme, the mobile platform 4 has a controller 5, and the bottom of the mobile platform 4 has a roller group 6 for moving along the horizontal rail 1 and a roller group 7 for moving along the vertical rail 2. The controller 5 is connected to the roller group 6 and the roller group 7 respectively through a drive component.

[0033] Controller 5 is used to regulate the transmission connection between the drive assembly and roller group 6 and roller group 7. At any given time, the drive assembly can only be connected to roller group 6 or roller group 7.

[0034] Preferably, the wheels of roller assembly 6 and roller assembly 7 have hub motors.

[0035] To facilitate understanding of the technical solution of this application, a specific implementation of the driving component is given in conjunction with the foregoing.

[0036] The drive assembly includes a lifting assembly 8 and an energy storage assembly 9. The output end of the energy storage assembly 9 is electrically connected to the roller assembly 6, the roller assembly 7, and the input end of the lifting assembly 8.

[0037] When the drive assembly is connected to roller group 6, roller group 6 rolls with the corresponding longitudinal rail 2, and roller group 7 is disconnected from the drive assembly.

[0038] At this time, the lifting component 8 raises the roller assembly 7, and the energy storage component 9 supplies power to the roller assembly 6, so that the roller assembly 6 drives the mobile platform 4 to move on the longitudinal rail 2.

[0039] When the drive assembly is connected to the second roller assembly 7, the second roller assembly 7 rolls with the horizontal rail 1, and the first roller assembly 6 is disconnected from the drive assembly.

[0040] At this time, the lifting component 8 raises the first roller assembly 6, and the energy storage component 9 supplies power to the second roller assembly 7, so that the second roller assembly 7 drives the mobile platform 4 to move on the horizontal rail 1.

[0041] Preferably, both the horizontal rail 1 and the vertical rail 2 are composed of two parallel tracks 11 with an L-shaped cross-section. A clearance groove 12 is provided on each track 11 at the intersection of the horizontal rail 1 and the vertical rail 2. The ends of the vertical rail 2 are connected by a limiting baffle 13. The clearance groove 12 allows the roller group 6 and the roller group 7 to switch arbitrarily at the intersection of the horizontal rail 1 and the vertical rail 2.

[0042] Preferably, four sets of mobile platforms 4 are arranged on the device.

[0043] When the mold is being debugged or repaired, the moving platform 4 is arranged sequentially on the horizontal rail 1, and the trajectory formed by the horizontal rail 1 and the vertical rail 2 passes through the worktable 3 in sequence.

[0044] When the third moving platform 4 is on the corresponding longitudinal rail 2, the fourth moving platform 4 waits on the transverse rail 1. After the mold on the third moving platform 4 completes its adjustment, it moves to the transverse rail 1. This achieves mold transfer at the tip of the continuous section and ensures that each worktable 3 is in working condition, significantly improving efficiency.

[0045] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A high-efficiency mold repair and trial molding device, characterized in that, include: The system includes a horizontal rail (1), several vertical rails (2), several worktables (3), and a moving platform (4). The vertical rails (2) are all perpendicular to the horizontal rails (1) and intersect with the horizontal rails (1). The worktables (3) correspond one-to-one with the vertical rails (2) and are located at the ends of the corresponding vertical rails (2). The moving platform (4) rolls in cooperation with the horizontal rails (1) and the vertical rails (2).

2. The high-efficiency mold repair and testing device according to claim 1, characterized in that: The mobile platform (4) has a controller (5), and the bottom of the mobile platform (4) has a first roller group (6) for moving along the horizontal rail (1) and a second roller group (7) for moving along the vertical rail (2). The controller (5) is connected to the first roller group (6) and the second roller group (7) respectively through a drive component.

3. The high-efficiency mold repair and testing device according to claim 2, characterized in that: The drive assembly includes at least a lifting assembly (8) and an energy storage assembly (9). The output end of the energy storage assembly (9) is electrically connected to the roller group one (6), roller group two (7) and the input end of the lifting assembly (8).

4. The high-efficiency mold repair and testing device according to claim 2, characterized in that: When the drive assembly is connected to the first roller group (6), the first roller group (6) rolls with the corresponding longitudinal rail (2), and the second roller group (7) is disconnected from the drive assembly. When the drive assembly is connected to the second roller group (7), the second roller group (7) rolls with the horizontal rail (1), and the first roller group (6) is disconnected from the drive assembly.

5. The high-efficiency mold repair and testing device according to claim 1, characterized in that: The workbench (3) includes at least: a large-tonnage trial molding press, a small-tonnage mold-making and fitting machine and a mold-making machine arranged in sequence, and the workbench (3) is electrically connected to the power supply equipment (10).

6. The high-efficiency mold repair and testing device according to claim 1, characterized in that: Both the horizontal rail (1) and the vertical rail (2) are composed of two parallel tracks (11) with an L-shaped cross section. The tracks (11) at the intersection of the horizontal rail (1) and the vertical rail (2) are provided with clearance grooves (12). The ends of the vertical rail (2) are connected by limiting baffles (13).

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