Positioning rotating bottle detection mechanism

Abstract

The utility model discloses a rotary bottle positioning detection mechanism which comprises a plurality of groups of small platforms, the plurality of groups of small platforms are arranged in a preset array, and the upper surfaces of the small platforms limit bottoms for receiving packaging bottles; the second power device drives the small platform to rotate in the circumferential direction of the small platform; and the label shooting photoelectric detection device is arranged corresponding to the small platform, and the labeling position of the packaging bottle is detected through the label shooting photoelectric detection device. The robot drives the clamp to place the round bottle on the small platform, the second power device drives the small platform to rotate, the round bottle starts to rotate along with the small platform, the labeling position is detected through the label shooting photoelectric device in the rotating process, and after the bottle rotates to the corresponding position, the second power device stops working; and the other robot drives the clamp to box the adjusted bottles, so that the labeling position is automatically adjusted, the production efficiency is improved, and the labor intensity is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to product packaging equipment technical field especially relates to a positioning bottle detection mechanism. BACKGROUND

[0002] In the field of bottled product packaging, the uniformity of label orientation is an important link to improve the standardization degree of product packaging. In current industry practice, this link is mainly completed through manual operation: workers need to identify and adjust the label orientation of the packaging bottle one by one, so that it remains consistent when boxing. However, the speed of manual label orientation adjustment is limited by the operator's proficiency, which reduces production efficiency, and at the same time, repetitive mechanical movements can easily lead to operator fatigue, and long-term operation may cause occupational disease risk; in addition, manual operation is easily disturbed by subjective factors, and is prone to missed adjustment or misadjustment, affecting the overall pass rate of packaging. SUMMARY

[0003] Therefore, in order to solve the above problems, the utility model provides a positioning bottle detection mechanism, which comprises:

[0004] A small platform, a plurality of groups of small platforms are provided, the plurality of groups of small platforms are arranged in a preset array, and the upper surface of the small platform defines a bottom portion for receiving a packaging bottle;

[0005] A second power device drives the small platform to rotate along its circumference;

[0006] A label photoelectric detection device is provided corresponding to the small platform, and the label photoelectric detection device is used to detect the label orientation of the packaging bottle.

[0007] The utility model places the round bottle on the small platform by the clamp driven by the robot, the second power device drives the small platform to rotate, the round bottle starts to rotate, and the label orientation is detected by the label photoelectric detection device during rotation. After the bottles are all turned to the corresponding position, the second power device stops working, and another robot drives the clamp to box the adjusted bottles, realizing automatic adjustment of the label orientation, improving production efficiency and reducing labor intensity.

[0008] Further, the detection mechanism further comprises a third power device;

[0009] The small platform comprises a movable small platform and a fixed small platform, the movable small platform is arranged adjacent to the fixed small platform, and a second power device is installed below the movable small platform and the fixed small platform of each group of small platforms, and the movable small platform or the fixed small platform connected therewith is driven by the second power device to rotate along its circumference;

[0010] The third power device drives the movable small platforms of the plurality of groups of small platforms to move linearly to approach or move away from the fixed small platforms.

[0011] When the labeling position of the round bottle is adjusted, the third power device drives the plurality of groups of movable small platforms to move linearly, so that the movable small platforms are close to the adjacent fixed small platforms, thereby the bottles are close to each other, and subsequent grabbing is facilitated.

[0012] Further, the detection mechanism further comprises a sliding part, and the plurality of groups of movable small platforms are installed on the sliding part.

[0013] By installing the plurality of groups of movable small platforms on the sliding part, the sliding part is driven by the third power device to move linearly, and synchronous displacement control of the plurality of bottles is realized.

[0014] Further, the detection mechanism further comprises a sliding rail mechanism for guiding the sliding part.

[0015] The sliding rail mechanism guides the movement of the sliding part, reduces the deflection error generated by the sliding of the sliding part, and improves the movement accuracy of the sliding part.

[0016] Further, the upper surfaces of the movable small platforms and the fixed small platforms are covered with rubber.

[0017] The rubber material covering the surfaces of the movable small platforms and the fixed small platforms improves the friction between the round bottles and the small platforms, and reduces accidental sliding of the round bottles during rotation adjustment of the labeling position.

[0018] Further, the detection mechanism further comprises a first power device, and the first power device drives the vertical linear movement of the shot marking photoelectric detection device.

[0019] The first power device drives the vertical linear movement of the shot marking photoelectric detection device, so as to adjust the height of the shot marking photoelectric detection device.

[0020] Further, the detection mechanism further comprises a lead screw and a lifting mounting frame, and the plurality of groups of shot marking photoelectric detection devices are fixedly installed on the lifting mounting frame.

[0021] Further, the lead screw is provided with a plurality of groups, and the plurality of groups of lead screws are in threaded cooperation with the lifting mounting frame.

[0022] The plurality of groups of lead screws realize rigid synchronous transmission through the chain wheel transmission mechanism, and the vertical displacement synchronization error of the shot marking photoelectric detection device is reduced.

[0023] The utility model has the following advantages:

[0024] This invention uses a robot to drive a clamp to place round bottles on a small platform. A second power device drives the small platform to rotate, and the round bottles begin to rotate accordingly. During the rotation, a photoelectric sensor detects the labeling position. Once all the bottles have rotated to the corresponding positions, the second power device stops working, and another robot drives the clamp to pack the adjusted bottles into boxes. This achieves automatic adjustment of the labeling position, improves production efficiency, and reduces labor intensity. Attached Figure Description

[0025] Figure 1 This is a frontal view of the testing agency;

[0026] Figure 2 This is a side view of the testing facility;

[0027] Figure 3 This is a top-down view of the testing facility;

[0028] Figure 4 yes Figure 3 An enlarged schematic diagram of a local structure A in the detection mechanism shown;

[0029] In the picture:

[0030] 1. First power unit; 2. Photoelectric detection device for projectiles; 3. Second power unit; 5. Third power unit; 6. Chain drive mechanism; 7. Lead screw; 8. Lifting mounting frame; 9. Large platform; 9A. Limiting groove; 9B. Clearance groove; 10. Movable small platform; 11. Sliding part; 12. Fixed small platform. Detailed Implementation

[0031] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application.

[0032] In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0033] As described in the background section, in current industry practice, this step is mainly completed manually: workers need to identify and adjust the labeling position of each bottle to ensure consistency during packing. However, the speed of manual labeling adjustment is limited by the operator's skill level, reducing production efficiency. Furthermore, repetitive mechanical movements can easily lead to operator fatigue, and long-term operation may cause occupational disease risks. In addition, manual operation is susceptible to subjective interference, easily resulting in missed or incorrect adjustments, affecting the overall packaging pass rate.

[0034] Example 1:

[0035] Therefore, in order to solve the above-mentioned technical problems existing in the prior art, this embodiment provides a positioning bottle detection mechanism, such as... Figure 1 As shown, the testing organization includes:

[0036] The small platform has multiple sets, which are arranged in a preset array. The upper surface of the small platform defines the bottom of the receiving packaging bottle.

[0037] The second power unit 3 drives the small platform to rotate around its own circumference;

[0038] The photoelectric detection device 2 is set up corresponding to the small platform and is used to detect the label position on the packaging bottle.

[0039] In this embodiment, a robot drives a clamp to place a round bottle on a small platform. A second power unit drives the small platform to rotate, and the round bottle starts to rotate accordingly. During the rotation, the labeling position is detected by a photoelectric sensor. After all the bottles have rotated to the corresponding positions, the second power unit stops working, and another robot drives the clamp to pack the adjusted bottles into boxes.

[0040] This embodiment enables automatic adjustment of the labeling position, improving production efficiency and reducing labor intensity.

[0041] In addition, such as Figure 3 As shown, the detection mechanism may also include a large platform 9, on which the aforementioned second power unit, small platform and photoelectric detection device can all be installed.

[0042] For example, the second power device can be a servo motor, a stepper motor, or other device capable of driving the small platform to rotate. The second power device can be connected to the small platform through a gear transmission mechanism, a sprocket transmission mechanism, a belt pulley transmission mechanism, or other transmission mechanisms capable of power transmission.

[0043] In this embodiment, as Figure 1 As shown, the detection mechanism may further include a third power unit 5;

[0044] like Figure 4As shown, the small platform includes a movable small platform 10 and a fixed small platform 12. The movable small platform is arranged adjacent to the fixed small platform. A second power device is installed below the movable small platform and the fixed small platform of each group of small platforms. The second power device drives the corresponding movable small platform or fixed small platform to rotate around its own circumference.

[0045] The third power unit drives multiple sets of movable small platforms to move linearly closer to or further away from the fixed small platform.

[0046] Once the labeling orientation of the round bottle is adjusted, the third power device can drive multiple sets of movable small platforms to move linearly, so that the movable small platforms move closer to their adjacent fixed small platforms, thereby bringing the bottles together in pairs for easier subsequent gripping.

[0047] The detection mechanism may also include a sliding part 11, on which multiple sets of the movable small platforms are installed, and the sliding part is driven to move linearly by a third power device.

[0048] In this embodiment, a limiting groove 9A is provided on the large platform corresponding to the position of the movable small platform. The movable small platform moves within the range of the limiting groove. The second power device corresponding to the movable small platform is fixedly installed on the sliding part. The movable small platform is rotatably connected to the sliding part. The third power device can be a cylinder, electric cylinder, hydraulic cylinder, or other device that can drive the sliding part to move linearly. The third power device is fixedly installed on the large platform. The fixed small platform is rotatably installed on the upper surface of the large platform, and the second power device corresponding to it is fixedly installed on the large platform.

[0049] In this embodiment, multiple sets of movable small platforms are installed on the sliding part, and the sliding part is driven to move linearly as a whole by a third power device, so as to achieve synchronous displacement control of multiple bottles.

[0050] For example, the detection mechanism may also include a slide rail mechanism for guiding the sliding part.

[0051] In this embodiment, the sliding part may be composed of an aluminum plate with a slide rail.

[0052] By guiding the movement of the sliding part through the slide rail mechanism, the wobble error caused by the sliding part is reduced, and the movement accuracy of the sliding part is improved.

[0053] For example, a layer of rubber can also be applied to the upper surface of the movable platform and the fixed platform.

[0054] By using rubber material covering the surfaces of the movable and fixed small platforms, the friction between the round bottle and the small platform is increased, reducing accidental slippage of the round bottle when rotating to adjust the labeling position.

[0055] For example, such as Figure 1, 2 As shown, the detection mechanism also includes a first power device 1, which drives the photoelectric detection device of the target to move vertically.

[0056] The first power unit drives the photoelectric detection device to move vertically, thereby adjusting the height of the photoelectric detection device.

[0057] For example, the detection mechanism may also include a lead screw 7 and a lifting mounting frame 8. Multiple sets of the photoelectric detection devices are fixedly installed on the lifting mounting frame, and the first power device drives the lead screw to rotate around its own circumference.

[0058] In this embodiment, multiple sets of lead screws can be provided, and all sets of lead screws maintain threaded engagement with the lifting mounting frame. The multiple sets of lead screws are connected through a sprocket transmission mechanism, and the first power device drives one set of lead screws to rotate.

[0059] In this embodiment, multiple sets of lead screws are mounted on a large platform, and the lead screws are rotatably connected to the large platform via bearing seats. The first power device can be a servo motor, stepper motor, or other device capable of driving the lead screw to rotate. The first power device is directly connected to the lead screw, or it can be connected to the lead screw through a transmission mechanism, such as a gear transmission mechanism or a sprocket transmission mechanism. The first power device is fixedly mounted on the large platform. In addition, a clearance groove 9B is provided on the large platform for the photoelectric detection of the target to pass through.

[0060] This multi-set lead screw achieves rigid synchronous transmission through a sprocket transmission mechanism, reducing the vertical displacement synchronization error of the photoelectric detection device.

[0061] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A positioning and rotating bottle detection mechanism, characterized in that, include: The small platform has multiple sets, which are arranged in a preset array. The upper surface of the small platform defines the bottom of the receiving packaging bottle. The second power unit drives the small platform to rotate around its own circumference; A photoelectric detection device for projecting targets is set up in relation to a small platform and is used to detect the label position on the packaging bottle.

2. The positioning and rotating bottle detection mechanism according to claim 1, characterized in that, The testing mechanism also includes a third power unit; The small platform includes a movable small platform and a fixed small platform. The movable small platform is set adjacent to the fixed small platform. A second power device is installed below the movable small platform and the fixed small platform of each group of small platforms. The second power device drives the corresponding movable small platform or fixed small platform to rotate around its own circumference. The third power unit drives multiple sets of movable small platforms to move linearly closer to or further away from the fixed small platform.

3. The positioning and rotating bottle detection mechanism according to claim 2, characterized in that, The detection mechanism also includes a sliding part, on which multiple sets of movable small platforms are installed, and the sliding part is driven to move linearly by a third power device.

4. The positioning and rotating bottle detection mechanism according to claim 3, characterized in that, The detection mechanism also includes a slide rail mechanism for guiding the sliding part.

5. The positioning and rotating bottle detection mechanism according to claim 2, characterized in that, The upper surfaces of the movable and fixed small platforms are covered with rubber.

6. The positioning and rotating bottle detection mechanism according to claim 1, characterized in that, The detection mechanism also includes a first power unit, which drives the photoelectric detection device of the projectile to move vertically.

7. The positioning and rotating bottle detection mechanism according to claim 6, characterized in that, The detection mechanism also includes a lead screw and a lifting mounting frame. Multiple sets of the photoelectric detection devices are fixedly installed on the lifting mounting frame, and the first power device drives the lead screw to rotate around its own circumference.

8. The positioning and rotating bottle detection mechanism according to claim 7, characterized in that, The lead screw is provided in multiple sets, and all sets of lead screws are threadedly engaged with the lifting mounting frame. The multiple sets of lead screws are connected through a sprocket transmission mechanism, and the first power device drives one set of lead screws to rotate.

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