High-precision automatic labeling machine for CCD (Charge Coupled Device) lens

Abstract

The utility model discloses a high-precision automatic labeling machine for a CCD (Charge Coupled Device) lens and belongs to the field of CCD lens labeling. A CCD lens high-precision automatic labeling machine comprises a workbench, a first conveying belt and a second conveying belt are fixed to the upper side of the workbench, a driving device is fixed to one side of the first conveying belt, and a static electricity removing component is fixed to the upper side of the first conveying belt; according to the static electricity removing device, the second air cylinder in the static electricity removing component drives related components to drive the static electricity brush to move, so that the static electricity brush makes contact with the lens to remove static electricity, the influences of dust adsorption, infirm pasting and the like caused by the static electricity on labeling are fundamentally solved, and it is ensured that the labeling process is stable and the quality is reliable; the lens enters the labeling link in a static-free state, the attaching degree of a label and the lens is improved, it is ensured that each processed CCD lens can achieve the high-quality labeling effect for a long time, the conditions of product reworking and uneven quality caused by static electricity are reduced, and then the overall production efficiency and the product percent of pass are improved.

Description

Technical Field

[0001] This utility model relates to the field of CCD lens labeling, and in particular to a high-precision automatic labeling machine for CCD lenses. Background Technology

[0002] In the current labeling process, precision components like CCD lenses are prone to static electricity during production and transportation. This static electricity attracts dust and other tiny particles from the surrounding environment. When labeling is performed, this dust adsorbed on the lens surface becomes trapped between the label and the lens, causing uneven label adhesion, bulging, and other issues that affect the final appearance quality. Furthermore, static electricity can cause uneven adhesion between the label and the lens, leading to poor adhesion. For example, during subsequent handling, storage, or use, the label may partially lift or even completely detach, severely impacting the stability of labeling quality. This results in products failing to meet quality standards, requiring rework and relabeling, increasing production costs and time. Utility Model Content

[0003] The purpose of this invention is to provide a high-precision automatic labeling machine for CCD lenses to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A high-precision automatic labeling machine for CCD lenses includes: a worktable, on the upper side of which a first conveyor belt and a second conveyor belt are fixed respectively; a storage box is provided on one side of the first conveyor belt; a driving device is fixed on one side of the first conveyor belt; and an anti-static component is fixed on the upper side of the first conveyor belt.

[0006] The driving device includes a baffle fixed to the upper side of the workbench, a reciprocating motor fixed to one side of the baffle, a lead screw fixed to one side of the reciprocating motor, a slider threaded to the outer side of the lead screw, a side plate fixed to one side of the slider, a cylinder fixed to one side of the side plate, and a vacuum suction cup fixed to one side of the cylinder.

[0007] The antistatic component includes a housing fixed to the upper side of a conveyor belt. The housing has a conveying port and a chute. A cylinder is fixed to one side of the housing. A connecting block is fixed to one side of the cylinder. An electrostatic brush is fixed to the lower side of the connecting block. A vision sensor is fixed to the upper side of the electrostatic brush.

[0008] The anti-static component is used to remove static electricity from the lens, preventing electrostatic interference during the labeling process. Specifically, it includes a housing fixed to the upper side of conveyor belt one, providing protection for the anti-static component. A conveyor port allows the lens to pass through and enter the anti-static area. A chute allows the connecting block to slide, moving the anti-static brush. Cylinder two is fixed to the connecting block via a piston rod, driving the anti-static brush to move. The connecting block secures the anti-static brush, providing support. The anti-static brush is used to remove static electricity from the lens. A vision sensor is tilted to detect the lens position and status, ensuring accuracy in the anti-static process.

[0009] Preferably, the output end of cylinder one is fixed to the vacuum suction cup via a piston rod, and the output end of cylinder two is fixed to the connecting block via a piston rod.

[0010] Preferably, the output end of the reciprocating motor is fixed to the lead screw via a connecting rod.

[0011] Preferably, the first transport belt and the second transport belt are arranged in a progressive manner.

[0012] Preferably, a connecting block slides on the outer wall of the groove.

[0013] Preferably, an electrostatic brush is slidably attached to the inner sidewall of the outer casing.

[0014] Preferably, the visual sensor fixed on the upper side of the electrostatic brush is tilted.

[0015] When the lens is transported to the designated position by conveyor belt one, the reciprocating motor starts, driving the lead screw to rotate via a connecting rod, which in turn moves the slider along the lead screw. The movement of the slider causes the side plate and cylinder one to move, aligning the vacuum suction cup with the label on conveyor belt two. Cylinder one starts, driving the vacuum suction cup to pick up the label via a piston rod. Then, the reciprocating motor starts again, moving the vacuum suction cup above the lens. Cylinder one starts again, driving the vacuum suction cup to release the label via a piston rod, affixing it to the lens.

[0016] Compared with the prior art, this utility model provides a high-precision automatic labeling machine for CCD lenses, which has the following advantages:

[0017] 1. This utility model uses a cylinder in the antistatic component to drive related parts to move the antistatic brush, which then contacts the lens to remove static electricity. This fundamentally solves the problem of static electricity causing dust adsorption and poor adhesion during labeling, ensuring a stable and reliable labeling process. By removing static electricity in a timely manner during lens transportation, the lens enters the labeling stage in a static-free state, improving the adhesion between the label and the lens. This ensures that each processed CCD lens achieves a high-quality labeling effect in the long term, reducing product rework and inconsistent quality caused by static electricity, thereby improving overall production efficiency and product qualification rate.

[0018] 2. The first and second conveyor belts of this utility model adopt a progressive arrangement, which allows the lenses to move and be labeled in sequence and stably, ensuring the continuity of the entire labeling process. From the initial transportation to the completion of labeling and then to the next process or storage box, each link is smoothly connected, without the need for excessive manual intervention to adjust the position and flow order of the lenses. This reduces problems such as labeling delays caused by disordered lens placement or poor transportation. The entire labeling process is basically automated, which not only reduces the labor intensity of manual operation, but also greatly reduces the errors and uncertainties caused by human factors, ensuring the standardization and stability of each lens labeling operation, and improving production efficiency and product quality stability.

[0019] 3. This utility model utilizes a tilted visual sensor to monitor the lens's orientation and angle in real time, providing a reference for the precise positioning of the vacuum suction cup. It can promptly provide feedback and assist in fine-tuning the labeling operation when the lens shifts or the angle deviates, reducing product defects caused by incorrect labeling positions. At the same time, with the coordinated operation of components such as the reciprocating motor, lead screw, and slider in the drive device, the position movement of the vacuum suction cup is precisely controlled, achieving millimeter-level and higher precision positioning, ensuring that the label is accurately pasted at the predetermined position of the CCD lens, and guaranteeing consistent labeling quality. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a three-dimensional structural diagram of the present invention from another angle;

[0023] Figure 3 This is a schematic diagram of the drive device structure proposed in this utility model;

[0024] Figure 4 This is a schematic diagram of the static elimination component structure proposed in this utility model;

[0025] Figure 5 This is a schematic diagram of the static elimination component proposed in this utility model from another angle.

[0026] In the picture:

[0027] 1. Workbench; 2. Conveyor Belt 1; 3. Conveyor Belt 2; 4. Storage Box;

[0028] 5. Drive unit; 51. Baffle; 52. Reciprocating motor; 53. Lead screw; 54. Slider; 55. Side plate; 56. Cylinder 1; 57. Vacuum suction cup;

[0029] 6. Antistatic component; 61. Housing; 62. Conveying port; 63. Slide; 64. Cylinder II; 65. Connecting block; 66. Antistatic brush; 67. Vision sensor. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Example 1

[0032] refer to Figures 1-5 A high-precision automatic labeling machine for CCD lenses includes: a worktable 1, a conveyor belt 2 and a conveyor belt 3 fixed on the upper side of the worktable 1, a storage box 4 provided on one side of the conveyor belt 2, a drive device 5 fixed on one side of the conveyor belt 2, and an anti-static component 6 fixed on the upper side of the conveyor belt 2.

[0033] The drive device 5 includes a baffle 51 fixed to the upper side of the worktable 1. A reciprocating motor 52 is fixed to one side of the baffle 51. A lead screw 53 is fixed to one side of the reciprocating motor 52. A slider 54 is threaded to the outer side of the lead screw 53. A side plate 55 is fixed to one side of the slider 54. A cylinder 56 is fixed to one side of the side plate 55. A vacuum suction cup 57 is fixed to one side of the cylinder 56.

[0034] The antistatic component 6 includes a housing 61 fixed to the upper side of the conveyor belt 2. The housing 61 is provided with a conveying port 62 and a chute 63. A cylinder 64 is fixed to one side of the housing 61. A connecting block 65 is fixed to one side of the cylinder 64. An antistatic brush 66 is fixed to the lower side of the connecting block 65. A vision sensor 67 is fixed to the upper side of the antistatic brush 66.

[0035] The antistatic component 6 is used to remove static electricity from the lens, preventing static interference with the labeling process. Specifically, it includes a housing 61 fixed to the upper side of the conveyor belt 2, providing protection for the antistatic component 6. A conveyor port 62 allows the lens to pass through and enter the antistatic area. A slide 63 allows the connecting block 65 to slide, moving the antistatic brush 66. A cylinder 64 is fixed to the connecting block 65 via a piston rod, driving the antistatic brush 66 to move. The connecting block 65 fixes the antistatic brush 66, providing support. The antistatic brush 66 is used to remove static electricity from the lens. A vision sensor 67 is tilted to detect the lens position and status, ensuring the accuracy of the antistatic process.

[0036] The output end of cylinder 56 is fixed to vacuum suction cup 57 via piston rod, and the output end of cylinder 64 is fixed to connecting block 65 via piston rod.

[0037] The output direction of the reciprocating motor 52 is fixed to the lead screw 53 via a connecting rod.

[0038] The transport belt 1 (2) and transport belt 2 (3) are set to progressively advance.

[0039] A connecting block 65 slides on the outer wall of the groove 63.

[0040] An electrostatic brush 66 is attached to and slides along the inner side wall of the outer casing 61.

[0041] The visual sensor 67 fixed on the upper side of the electrostatic brush 66 is set at an angle.

[0042] When the lens is transported to the designated position by conveyor belt 2, reciprocating motor 52 starts, driving lead screw 53 to rotate via connecting rod, which in turn moves slider 54 along lead screw 53. The movement of slider 54 causes side plate 55 and cylinder 56 to move, aligning vacuum suction cup 57 with the label on conveyor belt 3. Cylinder 56 starts, driving vacuum suction cup 57 to pick up the label via piston rod. Then, reciprocating motor 52 starts again, moving vacuum suction cup 57 above the lens. Cylinder 56 starts again, driving vacuum suction cup 57 to release the label via piston rod, attaching it to the lens.

[0043] Working principle: Please refer to Figures 1-5 As shown, this high-precision automatic labeling machine for CCD lenses mainly consists of the following parts: A worktable 1 serves as the basic support platform for the entire labeling machine. Conveyor belts 2 and 3 are respectively installed on the upper side of the worktable 1 for transporting the CCD lenses to be labeled. Conveyor belts 2 and 3 are arranged in a progressive manner to ensure that the lenses can move sequentially and stably.

[0044] A storage box 4 is located on one side of conveyor belt 2 and is used to store unused labels or labeled lenses. A drive unit 5 is used to move the vacuum suction cup 57 to pick up and place labels. Specifically, it includes a baffle 51 fixed to the upper side of the worktable 1, providing support for the drive unit 5. A reciprocating motor 52 drives a lead screw 53 to rotate, realizing the reciprocating movement of a slider 54. The lead screw 53 and slider 54 are connected by a threaded transmission, achieving linear motion. The slider 54 moves along the lead screw 53, driving the side plate 55 and cylinder 56 to move. The side plate 55 fixes the cylinder 56, providing support for it. The cylinder 56 is fixed to the vacuum suction cup 57 via a piston rod, driving the vacuum suction cup 57 to pick up and place labels. The vacuum suction cup 57 is used to pick up labels and attach them to the lenses.

[0045] The antistatic component 6 is used to remove static electricity from the lens, preventing static interference with the labeling process. Specifically, it includes a housing 61 fixed to the upper side of the conveyor belt 2, providing protection for the antistatic component 6. A conveyor port 62 allows the lens to pass through and enter the antistatic area. A slide 63 allows the connecting block 65 to slide, moving the antistatic brush 66. A cylinder 64 is fixed to the connecting block 65 via a piston rod, driving the antistatic brush 66 to move. The connecting block 65 fixes the antistatic brush 66, providing support. The antistatic brush 66 is used to remove static electricity from the lens. A vision sensor 67 is tilted to detect the lens position and status, ensuring the accuracy of the antistatic process.

[0046] When the lens is transported to the designated position by conveyor belt 2, reciprocating motor 52 starts, driving lead screw 53 to rotate via connecting rod, which in turn moves slider 54 along lead screw 53. The movement of slider 54 causes side plate 55 and cylinder 56 to move, aligning vacuum suction cup 57 with the label on conveyor belt 3. Cylinder 56 starts, driving vacuum suction cup 57 to pick up the label via piston rod. Then, reciprocating motor 52 starts again, moving vacuum suction cup 57 above the lens. Cylinder 56 starts again, driving vacuum suction cup 57 to release the label via piston rod, attaching it to the lens.

[0047] When the lens is transported by conveyor belt 2 to the conveyor port 62 of the antistatic component 6, the vision sensor 67 detects the position and status of the lens. Cylinder 2 64 is activated, driving the connecting block 65 and the antistatic brush 66 to move via the piston rod, so that the antistatic brush 66 contacts the lens. The antistatic brush 66 removes static electricity from the lens, ensuring that the labeling process is not interfered with by static electricity. After completion, cylinder 2 64 reverses direction, causing the antistatic brush 66 to reset. After labeling and antistatic removal are completed, the lens continues to be transported by conveyor belt 2 to the next process or to the storage box 4. Meanwhile, conveyor belt 2, conveyor belt 3, and vacuum suction cup 57 are existing conventional technologies, and will not be described in detail here, nor will the accompanying drawings show them in detail.

Claims

1. A high-precision automatic labeling machine for CCD lenses, comprising: The workbench (1) is characterized in that a first conveyor belt (2) and a second conveyor belt (3) are fixed on the upper side of the workbench (1), a storage box (4) is provided on one side of the first conveyor belt (2), a driving device (5) is fixed on one side of the first conveyor belt (2), and an antistatic component (6) is fixed on the upper side of the first conveyor belt (2). The drive device (5) includes a baffle (51) fixed to the upper side of the workbench (1), a reciprocating motor (52) fixed to one side of the baffle (51), a lead screw (53) fixed to one side of the reciprocating motor (52), a slider (54) threaded to the outer side of the lead screw (53), a side plate (55) fixed to one side of the slider (54), a cylinder (56) fixed to one side of the side plate (55), and a vacuum suction cup (57) fixed to one side of the cylinder (56). The static eliminator (6) includes a housing (61) fixed to the upper side of the conveyor belt (2). The housing (61) is provided with a conveying port (62) and a chute (63). A cylinder (64) is fixed to one side of the housing (61). A connecting block (65) is fixed to one side of the cylinder (64). An electrostatic brush (66) is fixed to the lower side of the connecting block (65). A vision sensor (67) is fixed to the upper side of the electrostatic brush (66).

2. The high-precision automatic labeling machine for CCD lenses according to claim 1, characterized in that, The output end of cylinder one (56) is fixed to the vacuum suction cup (57) via a piston rod, and the output end of cylinder two (64) is fixed to the connecting block (65) via a piston rod.

3. The high-precision automatic labeling machine for CCD lenses according to claim 1, characterized in that, The output direction of the reciprocating motor (52) is fixed to the lead screw (53) by a connecting rod.

4. The high-precision automatic labeling machine for CCD lenses according to claim 1, characterized in that, The first transport belt (2) and the second transport belt (3) are set in a progressive state.

5. A high-precision automatic labeling machine for CCD lenses according to claim 1, characterized in that, A connecting block (65) slides on the outer wall of the groove (63).

6. A high-precision automatic labeling machine for CCD lenses according to claim 1, characterized in that, An electrostatic brush (66) is attached to and slides along the inner wall of the outer casing (61).

7. A high-precision automatic labeling machine for CCD lenses according to claim 6, characterized in that, The visual sensor (67) fixed on the upper side of the electrostatic brush (66) is set at an angle.

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