Anti-lamination equidistant anti-deformation basket for soaking liquid crystal glass
By designing an anti-overlapping, equidistant, and anti-deformation basket for immersing LCD glass, and utilizing a steel wire rope and positioning rod structure, the problem of glass stacking was solved, achieving uniform immersion and stable support of the LCD glass, and improving cleaning and dimming effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-07
AI Technical Summary
During the immersion process of LCD glass, the glass may stack up, causing some areas to fail to fully contact the alkaline solution, which affects the cleaning effect and dimming performance.
Design a basket for anti-overlapping and anti-deformation of liquid crystal glass during immersion. It adopts a steel wire rope and positioning rod structure, and adjusts the tension of the steel wire rope through fastening components. Combined with pulleys and winding discs to guide the steel wire cables, it ensures that the glass plates maintain equidistant distribution and stable support during immersion.
This effectively prevents glass plates from stacking together during immersion, ensuring that all surfaces are evenly contacted with the alkaline solution, improving cleaning effectiveness and dimming performance, reducing wire rope wear, and ensuring stable equipment operation.
Smart Images

Figure CN224090639U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to liquid glass production technical field especially relates to a kind of for liquid glass soaking anti-lamination equidistance anti-deformation basket. BACKGROUND
[0002] In the manufacturing process of liquid crystal glass, some pollutants may be attached to its surface, which can affect the transparency and dimming effect of the liquid crystal glass. By soaking in lye, these pollutants can be effectively removed, thereby improving the transparency and dimming performance of the liquid crystal glass. In addition, lye treatment can also improve the surface energy of the liquid crystal glass, making it easier to combine with the dimming film, thereby improving the dimming effect and stability. However, during the soaking process, the glasses often stack on each other, causing the parts in contact with each other to not fully contact with the lye. Therefore, a structure is needed to support the glasses and prevent them from stacking on each other. SUMMARY
[0003] To overcome the shortcomings of the prior art, the utility model provides a kind of for liquid crystal glass soaking anti-lamination equidistance anti-deformation basket, solves the above problems.
[0004] To achieve the above purpose, the utility model realizes the following technical scheme: a kind of for liquid crystal glass soaking anti-lamination equidistance anti-deformation basket, including rack and steel wire rope, liquid crystal glass is placed between two adjacent steel wire ropes, one end of multiple steel wire ropes is fixedly connected with rack, and steel wire rope is sequentially penetrated through multiple positioning rods through the through hole on positioning rod;Further comprising, fastening assembly is used to adjust the tightness of steel wire rope;And, supporting assembly is used to support liquid crystal glass.
[0005] Advantages
[0006] The utility model provides a kind of for liquid crystal glass soaking anti-lamination equidistance anti-deformation basket, compared with prior art has the following beneficial effects:
[0007] 1、Before placing glass between positioning rods, the user should adjust the relative height of the connecting frame on the rack according to the height of the glass, and after the height of the connecting frame is appropriate, insert the plug rod into the through hole of the rack, so that the clamping plate is supported by the part of the plug rod extending from the rack, then when the glass plate is placed on the bracket, it can exert a vertical downward force on the bracket under the weight of the glass plate itself, and the clamping plate fixedly connected at both ends of the connecting frame can press the plug rod tightly on the rack, to avoid sliding of the plug rod during soaking, causing the glass to tip over;
[0008] 2. Simultaneously, the user manually rotates the winding reel, which is fixedly connected to its output shaft. The reel then begins to rotate at a constant speed, pulling and winding the steel wire cable. During this process, pulleys A and B work together to guide the steel wire cable. Since both pulleys A and B are rotating, excessive wear is effectively prevented, allowing the steel wire cable to pull the connecting plate at a constant speed. At this point, the connecting plate causes multiple sliding sleeves fixedly connected to it to slide synchronously. These sleeves begin to pull the steel wire rope inside them. Simultaneously, due to the sliding of the sleeves against the frame... The connection allows for guidance when pulling the wire rope, ensuring it remains perpendicular to the positioning rod to prevent unevenness on both sides. After tightening the wire rope, the user inserts a rod into the ring of the winding reel, allowing it to pass through the corresponding groove on the frame, thus positioning the winding reel and preventing it from reversing. The user can then place the glass plate between the two adjacent sets of wire ropes and the positioning rod to provide stable support for the positioning rod. When immersing the frame in the alkaline solution, ensure that pulleys A and B are both above the alkaline solution surface. Attached Figure Description
[0009] Fig. 1 This is a three-dimensional structural diagram of the present invention.
[0010] Fig. 2 This is an enlarged schematic diagram of structure A of this utility model.
[0011] Fig. 3 This is an enlarged schematic diagram of structure B of this utility model.
[0012] Figure reference numerals: Frame 101, Fastening assembly 2, Wire rope 201, Joint 202, Sliding sleeve 203, Connecting plate 204, Wire cable 205, Pulley A 206, Pulley B 207, Winding reel 208, Base frame 301, Bracket 302, Connecting frame 303, Clamping plate 304, Insert rod 305, Positioning rod 306. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0014] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0015] Please see Figs. 1-3 This utility model provides an embodiment of a basket for preventing stacking and deformation of liquid crystal glass during immersion, comprising a frame 101, and further comprising:
[0016] The equipment includes a wire rope 201, a connector 202, and a sliding sleeve 203. One end of each wire rope 201 is fixedly connected to the frame 101, and the other end of each wire rope 201 is fixedly connected to the connector 202. The connector 202 passes through a through hole on the frame 101 and is fixedly connected to the sliding sleeve 203. The sliding sleeve 203 is slidably connected to the frame 101, and a fastening assembly is also included.
[0017] For the above example, those skilled in the art should know that when implementing the above technical solution, the entire device is made of high-purity ferritic stainless steel. The purpose of this setting is that the material can avoid stress corrosion cracking in strong alkaline solutions, thereby avoiding the inability to effectively support the glass plate; and the steel wire rope 201 should be coated with polytetrafluoroethylene (PTFE), polyethylene (PE) or polypropylene (PP) to avoid it from being corroded by alkaline solutions.
[0018] Specifically, multiple sliding sleeves 203 are fixedly connected to the connecting plate 204.
[0019] Specifically, the fastening assembly includes a steel wire cable 205, which is symmetrically fixed to both sides of the connecting plate 204. The steel wire cable 205 overlaps on pulleys A206 and B207, and the baffles on both sides of pulleys A206 and B207 can prevent the steel wire cable 205 from sliding off them. Both pulleys A206 and B207 are rotatably connected to the frame 101.
[0020] Regarding the above examples, those skilled in the art should know that the implementation of the above technical solutions is not limited to the specific pulleys A206 and B207 described in the above embodiments. For example, the connection between pulleys A206 and B207 and the frame 101 is further hardened and reinforced. The purpose of this setting is to prevent them from breaking under stress and causing the glass to tip over.
[0021] Specifically, the other end of the steel wire cable 205 is fixedly connected to the winding reel 208. The winding reel 208 is rotatably connected to the frame 101, and multiple rings are arranged in an array on the winding reel 208. The frame 101 is provided with a groove corresponding to the rings. The user can insert a push rod through the rings on the winding reel 208 and insert it into the groove on the frame 101 to position the winding reel 208.
[0022] Specifically, the bottom of the frame 101 is symmetrically and fixedly connected with multiple base frames 301, and multiple positioning rods 306 are symmetrically and fixedly connected to the multiple base frames 301. The glass plate is placed between two adjacent positioning rods 306.
[0023] Regarding the above examples, those skilled in the art should know that the implementation of the above technical solutions is not limited to the specific positioning rod 306 described in the above embodiments. For example, the positioning rod 306 can be connected to the base frame 301 in a detachable and fixed manner, such as by plugging. The purpose of this arrangement is to facilitate the adjustment of the position of the positioning rod 306 on the base frame 301, thereby adjusting its spacing.
[0024] Specifically, multiple positioning rods 306 are provided with through holes, and the steel wire rope 201 passes through the multiple positioning rods 306 in sequence through the through holes on the positioning rods 306.
[0025] Specifically, multiple positioning rods 306 are slidably connected to brackets 302, which are used to support the glass plate, and multiple brackets 302 are fixedly connected to the connecting frame 303.
[0026] Specifically, the connecting frame 303 is symmetrically fixedly connected to two sides of the card plate 304, the card plate 304 is slidably connected to the frame 101, the frame 101 is provided with multiple through holes, and the insert rod 305 is inserted into the through holes. The insert rod 305 is used to limit the card plate 304.
[0027] Regarding the above examples, those skilled in the art should know that the implementation of the above technical solutions is not limited to the specific insert 305 described in the above embodiments. For example, the diameter of the insert 305 should be adapted to the weight of the glass, that is, inserts 305 with different load-bearing capacities should be flexibly selected according to the weight of the glass in order to avoid it from breaking under stress.
[0028] In this embodiment of the utility model, before placing the glass between the positioning rods 306, the user should adjust the relative height of the connecting frame 303 on the frame 101 according to the height of the glass. After the height of the connecting frame 303 is appropriate, the insertion rod 305 is inserted into the through hole of the frame 101. The two ends of the insertion rod 305 extending from the frame 101 support the clamping plate 304. When the glass plate is placed on the bracket 302, the weight of the glass plate itself can apply a vertical downward force to the bracket 302. The clamping plate 304, which is fixedly connected to both ends of the connecting frame 303, presses the insertion rod 305 tightly onto the frame 101 to prevent the insertion rod 305 from sliding during the soaking process and causing the glass to tip over.
[0029] Simultaneously, the user manually rotates the winding disc 208, which is fixedly connected to its output shaft. The winding disc 208 then begins to rotate at a constant speed, thus pulling and winding the steel wire cable 205. During this process, pulleys A206 and B207 cooperate to guide the steel wire cable 205. Since pulleys A206 and B207 are both rotating, excessive wear is effectively prevented. This allows the steel wire cable 205 to pull the connecting plate 204 at a constant speed. At this time, the connecting plate 204 causes multiple sliding sleeves 203 fixedly connected to it to slide synchronously. The sliding sleeves 203 begin to pull the steel wire rope 201 inside them. Simultaneously, due to the sliding sleeves 203… Sliding connection with frame 101 allows for guidance of the wire rope 201 when it is pulled, ensuring it remains perpendicular to the positioning rod 306 to prevent unevenness on both sides. After tightening the wire rope 201, the user inserts a rod into the ring of the winding reel 208, passing it through the corresponding groove on frame 101 to position the winding reel 208 and prevent it from reversing. The user can then place the glass plate between the two adjacent sets of wire ropes 201 and the positioning rod 306 to provide stable support for the positioning rod 306. When immersing frame 101 in alkaline solution, ensure that the winding reel 208 is above the alkaline solution surface.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] The term "fixed connection" as used in this application refers to a connection in which parts or components are fixed without any relative movement. This includes both detachable and non-detachable connections.
[0032] (1) Detachable connection: The components are fixed together using screws, splines, wedges, etc. This type of connection can be disassembled during maintenance without damaging the parts. However, the specifications of the connecting parts used must be correct (such as the length of the bolts, keys, wedges) and properly tightened.
[0033] (2) Non-removable connections: These mainly refer to welding, riveting, and tenon joints. Since disassembly requires forging, sawing, or oxyacetylene cutting for repair or replacement, the parts generally cannot be reused. At the same time, attention should be paid to process quality, technical inspection, and remedial measures (such as correction and polishing) during connection.
[0034] The sliding connection referred to in this application means that the component can slide along a linear trajectory, and the hinge referred to in this application means that the component can rotate along an axial constraint.
[0035] In some cases, the sliding connection and hinge referred to in this application may also be damped, enabling the component to maintain in the desired position.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A basket for preventing stacking and deformation of liquid crystal glass during immersion, characterized in that, include: The frame (101) and the wire rope (201) are arranged in a way that a liquid crystal glass is placed between two adjacent wire ropes (201). One end of the multiple wire ropes (201) is fixedly connected to the frame (101). The wire ropes (201) pass through the through holes on the positioning rods (306) in sequence. It also includes a fastening assembly for adjusting the tension of the wire rope (201); And, a support component for supporting the liquid crystal glass.
2. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion as described in claim 1, characterized in that, The other end of the wire rope (201) is fixedly connected to the connector (202), which passes through the through hole on the frame (101) and is fixedly connected to the sliding sleeve (203), which is slidably connected to the frame (101).
3. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion as described in claim 1, characterized in that, The fastening assembly includes a steel wire cable (205), both ends of which are fixedly connected to a winding reel (208) and a connecting plate (204) respectively. The steel wire cable (205) overlaps on pulley A (206) and pulley B (207), and pulley A (206) and pulley B (207) are rotatably connected to the frame (101).
4. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion as described in claim 2, characterized in that, Multiple of the aforementioned sliding sleeves (203) are fixedly connected to the connecting plate (204).
5. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion according to claim 3, characterized in that, The winding disc (208) is rotatably connected to the frame (101), and multiple rings are arranged in an array on the winding disc (208), while the frame (101) has a groove corresponding to the rings.
6. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion as described in claim 1, characterized in that, The bottom of the frame (101) is symmetrically fixedly connected to multiple base frames (301), and multiple positioning rods (306) are symmetrically fixedly connected to the multiple base frames (301). The glass plate is placed between two adjacent positioning rods (306).
7. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion according to claim 5, characterized in that, Multiple positioning rods (306) are provided with through holes, and the wire rope (201) passes through the multiple positioning rods (306) in sequence through the through holes on the positioning rods (306).
8. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion according to claim 6, characterized in that, The supporting component includes a bracket (302), a plurality of positioning rods (306) are slidably connected to the bracket (302), and the plurality of brackets (302) are fixedly connected to the connecting frame (303).
9. The anti-overlapping and anti-deformation basket for liquid crystal glass immersion according to claim 8, characterized in that, The connecting frame (303) is symmetrically fixedly connected to two card plates (304). The card plates (304) are slidably connected to the frame (101). The frame (101) is provided with multiple through holes. Insert rods (305) are inserted into the through holes. The insert rods (305) are used to limit the card plates (304).