Bottom support device for stacking environment-friendly bricks

Abstract

The utility model discloses a bottom support device for stacking environment-friendly bricks, and relates to the technical field of environment-friendly brick production. According to the technical key points, the device comprises a supporting platform, a plurality of supporting blocks are fixedly arranged on the upper surface of the supporting platform, and a group of guide units are arranged between every two adjacent rows or columns of supporting blocks on the supporting platform; each guide unit is composed of two parallel guide plates, and the distance between the two guide plates is larger than the width of the plastic steel belt. And a guide channel steel is placed in one row or one column of guide units. The interior of the channel defined by the guiding channel steel and the supporting platform is smooth, when the plastic steel belt moves from the channel, the plastic steel belt can be prevented from being blocked in the moving process, a worker can conveniently penetrate the plastic steel belt below a brick stack of environment-friendly bricks, and correspondingly, the efficiency of binding the brick stack of the environment-friendly bricks by the worker can be effectively improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of environment-friendly brick production, and particularly relates to a bottom support device for environment-friendly brick stacking. BACKGROUND

[0002] Environment-friendly bricks are a kind of green building materials made of industrial solid wastes (such as fly ash and construction waste), recycled materials or natural minerals as main raw materials through energy-saving and environment-friendly processes. In view of convenient transportation and use, the environment-friendly bricks need to be stacked in the last production process. In the storage and transportation process, stacking is a very critical link. Correct stacking can ensure the stability of the cement bricks in the transportation and storage process, and avoid damage to the cement bricks and safety hazards.

[0003] The common stacking steps are as follows: first, place the bottom layer of bricks on the bottom support, and tightly splice the bottom layer of bricks together to ensure the flatness and stability of the bottom layer of bricks. Then, stack the bricks from the bottom layer upwards, and pay attention to controlling the height and adhering to the principle of continuous tamping in the stacking process. Finally, pass the plastic steel belt through the gap between the support blocks on the bottom support, and cooperate with the packing machine to firmly bind the environment-friendly bricks, so as to ensure that the packed environment-friendly bricks will not fall off or collapse during transportation or storage. In order to facilitate subsequent forklift handling of the stacked brick pile, two forklift holes are left between the environment-friendly bricks on the third layer, and the upper layer is normally stacked. In this way, the forklift can be directly used to realize efficient and low-cost mechanized handling of the stacked environment-friendly bricks.

[0004] However, the plastic steel belt has a certain flexibility. The plurality of support blocks on the bottom support are often arranged in a rectangular array. When the worker straightly passes the plastic steel belt from one side of the bottom of the environment-friendly brick pile to the other side, the plastic steel belt is easily stuck in the gap between the support blocks or the environment-friendly bricks. This obviously affects the efficiency of the worker in binding the environment-friendly brick pile. CONTENT OF THE INVENTION

[0005] The present application provides a bottom support device for environment-friendly brick stacking, which can improve the convenience of workers in binding the environment-friendly brick pile with a plastic steel belt and reduce the risk of accidental sticking of the plastic steel belt.

[0006] The above object of the present application is achieved by the following technical solution:

[0007] A bottom support device for environment-friendly brick stacking, comprising a support platform, a plurality of support blocks are fixedly arranged on the upper surface of the support platform, and the support blocks are arranged in a rectangular array on the support platform, and a set of guide units is arranged between the support blocks in adjacent two rows or two columns on the support platform;

[0008] The guide unit is composed of two mutually parallel guide plates, and the distance between the two guide plates is greater than the width of the plastic steel belt;

[0009] A guide channel steel is placed in one row or column of the guide unit. The width of the guide channel steel is equal to the vertical distance between the adjacent sides of two guide plates in one group of guide units, and the height of the guide channel steel is equal to the height of the guide plate.

[0010] Furthermore, compared to the support block on the support platform, the height of the guide plate is not higher than the height of the support block, and the length of the guide plate is not greater than the side length of the cross-section of the support block.

[0011] Furthermore, a metal handle is welded and fixed to each end of the guide channel steel.

[0012] Furthermore, an upper support platform is provided between adjacent support blocks in each row or column on the four sides of the support platform, and the upper support platform is used to place protective pads.

[0013] Furthermore, the upper support platform includes two right-angle braces, and the far ends of the two right-angle braces are respectively fixedly connected to the near sides of the upper ends of the two support blocks at corresponding positions.

[0014] Furthermore, there is a gap between the two right-angle braces in the same upper support platform, and the width of the gap is greater than the width of the plastic steel strap used to bind the brick stack.

[0015] Furthermore, the right-angle brace opening side of the upper support platform is inclined upward and its highest point is spaced apart from the top of the support block.

[0016] Furthermore, the distance between the lowest point of the upper support platform and the support platform is equal to 2.2 times the height of the guide channel steel.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] After the stack of environment-friendly bricks is placed on the supporting blocks above the supporting platform, one of the workers on one side of the supporting platform can first adjust the position of the guide channel steel and place it in one row or one column of guide units corresponding to the area to be bundled. Under the constraint of the guide unit, the guide channel steel can form a channel with the supporting platform. At this time, the worker can continuously feed one end of the plastic steel belt along the guide channel steel. The plastic steel belt can quickly and smoothly extend to the other side of the supporting platform in the channel formed by the guide channel steel and the supporting platform, so that the worker on the other side can obtain one end of the plastic steel belt. Then, the two workers can cooperate with each other to quickly bundle and fix the stack of environment-friendly bricks at the expected position by using the plastic steel belt. The channel formed by the guide channel steel and the supporting platform of the present application is smooth. Compared with directly inserting the plastic steel belt between the supporting blocks of adjacent two rows or two columns, the plastic steel belt can be prevented from being stuck between the supporting blocks or between the bottom environment-friendly bricks during movement. Therefore, the worker can insert the plastic steel belt below the stack of environment-friendly bricks, and the efficiency of the worker in bundling the stack of environment-friendly bricks can be effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0020] Figure 1 is a top view of the present application;

[0021] Figure 2 is a perspective structural schematic view of the present application;

[0022] Figure 3 is Figure 2 is an enlarged structural schematic view of A in

[0023] Figure 4 is a state schematic view of the present application when the stack of environment-friendly bricks is placed on the supporting blocks and one of the stacks of environment-friendly bricks is being bundled by the plastic steel belt;

[0024] Figure 5 is Figure 4 is an enlarged structural schematic view of B in

[0025] Figure 6 is a side view after the guide channel steel through which the plastic steel belt is inserted is removed on the basis of Figure 4

[0026] Figure 7 ​This is a schematic diagram showing the state of the right-angle brace when one side of the right-angle brace is perpendicular to the horizontal plane, and the plastic steel belt carrying the protective pad on the right-angle brace moves towards the corner of one of the environmentally friendly bricks at the bottom of the brick stack (the right-angle brace is not shown in the figure).

[0027] Figure 8 This is a schematic diagram showing the state of the steel belt carrying the protective pad on the right-angle brace as it moves towards the corner of one of the environmentally friendly bricks at the bottom of the brick stack when the opening side of the right-angle brace is tilted upward using the technical solution of this application (the right-angle brace is not shown in the figure).

[0028] Reference numerals: 1. Support platform; 2. Support block; 3. Guide unit; 31. Guide plate; 4. Guide channel steel; 5. Metal handle; 6. Upper support platform; 61. Right angle brace; 7. Protective pad; 8. Plastic steel belt; 9. Environmentally friendly brick. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are also within the scope of protection of this application.

[0030] like Figures 1-6 As shown, this application discloses an environmentally friendly brick stacking base device, which includes a support platform 1. Multiple support blocks 2 are fixed on the upper surface of the support platform 1, and the support blocks 2 are distributed in a rectangular array on the support platform 1. A set of guide units 3 is provided between each pair of adjacent rows or columns of support blocks 2 on the support platform 1.

[0031] The guide unit 3 consists of two parallel guide plates 31, and the distance between the two guide plates 31 is greater than the width of the plastic steel strip 8;

[0032] A guide channel steel 4 is placed in one row or column of guide unit 3. The width of the guide channel steel 4 is equal to the vertical distance between the two guide plates 31 in one group of guide units 3 on their adjacent sides. The height of the guide channel steel 4 is equal to the height of the guide plate 31.

[0033] In the above embodiments, the two guide plates 31 arranged between two adjacent support blocks 2 in the manner described above can guide the guide channel steel 4 under the brick stack after the guide channel steel 4 is placed between them, so as to ensure that the guide channel steel 4 is as parallel as possible to the same-direction edge of the support platform 1 under the brick stack. In this way, after the plastic steel strip 8 passes through the guide channel steel 4, when it finally completes the brick stack binding of the environmentally friendly bricks 9, the position of the plastic steel strip 8 on the surface of the brick stack will also be relatively neat.

[0034] After the stack of environmentally friendly bricks 9 is placed on top of the multiple support blocks 2 on the support platform 1, a worker standing on one side of the support platform 1 can first confirm the position where the binding operation needs to be performed on the brick stack, and then confirm whether the current position of the guide channel steel 4 corresponds to the position where the binding operation is to be performed. If the position is incorrect, one of the workers can first pull out the guide channel steel 4 and then place it in one of the rows or columns of guide units 3 corresponding to the position where the brick stack needs to be bound. At this time, the guide channel steel 4 and the support platform 1 can form a circumferentially closed channel with open ends. The worker continuously feeds one end of the plastic steel strap 8 along this channel. The plastic steel strap 8 can then quickly and smoothly extend to the other side of the support platform 1 in the channel formed by the guide channel steel 4 and the support platform 1, so that the worker on the other side can obtain one end of the plastic steel strap 8. The two workers cooperate with each other to quickly connect the plastic steel strap 8 at the top of the brick stack, and then use a packing machine to tighten and fix the plastic steel strap 8 to complete the binding and fixing operation of the stack of environmentally friendly bricks 9.

[0035] The channel formed by the guide channel steel 4 and the support platform 1 in this application is smooth inside. Compared with inserting the plastic steel belt 8 directly into the support block 2 between two adjacent rows or columns, it can prevent the end of the plastic steel belt 8 from getting stuck between the support block 2 or between the bottom environmental protection bricks 9 during the movement process, so that workers can insert the plastic steel belt 8 under the brick stack of environmental protection bricks 9, and can also effectively improve the efficiency of workers binding the brick stack of environmental protection bricks 9.

[0036] Furthermore, such as Figures 1-6 As shown, compared with the support block 2 on the support platform 1, the height of the guide plate 31 is not higher than the height of the support block 2, and the length of the guide plate 31 is not greater than the side length of the cross-section of the support block 2.

[0037] In the above embodiments, the height of the guide plate 31 is not higher than the height of the support block 2, which ensures that when the environmentally friendly brick 9 is placed on the support block 2, the guide plate 31 will not affect the flatness of the environmentally friendly brick 9 on the support block 2. The length of the guide plate 31 is not greater than the side length of the cross-section of the support block 2, which can avoid the guide channel steel 4 being interfered with by other guide plates 31 during the placement process between the support blocks 2.

[0038] Furthermore, such as Figures 1-3 As shown, a metal handle 5 is welded and fixed at each end of the guide channel steel 4.

[0039] In the above embodiments, the metal handle 5 at the end of the guide channel steel 4 facilitates the movement of the guide channel steel 4 by workers.

[0040] Furthermore, such as Figures 1-5 As shown, an upper support platform 6 is provided between adjacent support blocks 2 in each row or column on the four sides of the support platform 1. The upper support platform 6 is used to place protective pads 7.

[0041] In the above embodiments, after the stack of environmentally friendly bricks 9 is tied with plastic steel straps 8, workers still need to use forklifts to move the stack of bricks as a whole. During the moving process, there is a risk that the plastic steel straps 8 and the edges of the environmentally friendly bricks 9 on the edge of the stack may break due to wear, which may cause some unnecessary accidents, such as injuring the surrounding workers. Therefore, it is necessary to place a protective pad 7 with a certain degree of elasticity between the plastic steel strap 8 and the corner of the environmentally friendly brick 9 at the edge of the brick stack. For the protective pad 7 at the upper edge of the brick stack, it is relatively easier for workers to place it without bending over during the binding process. However, for the protective pad 7 at the lower edge of the brick stack, workers need to bend over and squat down, which increases the discomfort of the workers' operation. In accordance with the above method, the upper support platform 6 set on the support block 2 located below the brick stack can be used to place the protective pad 7 on the corresponding upper support platform 6 when the worker is threading the plastic steel strap 8. When the worker closes the plastic steel strap 8 upwards, the plastic steel strap 8 can automatically fasten the protective pad 7 on the upper support platform 6 to the corner of the environmentally friendly brick 9 at the lower edge of the brick stack. This can save the workers the trouble of bending over and squatting down to manually hold the protective pad 7 in the early stage of closing the plastic steel strap 8, and can also avoid the risk of accidentally pinching the worker's hand during the process of clamping the protective pad 7.

[0042] Furthermore, such as Figures 2-5 As shown, the upper support platform 6 includes two right-angle braces 61, and the far ends of the two right-angle braces 61 are respectively fixedly connected to the close sides of the upper ends of the two support blocks 2 at corresponding positions.

[0043] In the above embodiments, the edges of common environmentally friendly bricks 9 are mostly right angles. Therefore, in order to better fit the edges of environmentally friendly bricks 9, the protective pads 7 used are also mostly right angles. In this way, when the protective pads 7 are placed on the right angle support 61 of this application, it can be ensured that the protective pads 7 are in a relatively stable state after placement.

[0044] Furthermore, such as Figure 4 and Figure 5 As shown, there is a gap between the two right-angle braces 61 in the same upper support platform 6, and the width of the gap is greater than the width of the plastic steel strap 8 used to bind the brick stack.

[0045] In the above embodiments, the gap between the two right-angle braces 61 in one of the upper support platforms 6 is greater than the width of the plastic steel strap 8 used to bind the brick stack. This ensures that when the worker closes and tightens the plastic steel strap 8 upwards, the plastic steel strap 8 can pass smoothly through the gap between the two right-angle braces 61 and, with the protective pads 7 on the right-angle braces 61, stick tightly to the brick stack.

[0046] Furthermore, such as Figures 2-6 As shown, the right-angle brace 61 in the upper support platform 6 is inclined upward on the open side and its highest point is spaced apart from the top of the support block 2.

[0047] In the above embodiments, during the upward retraction of the plastic steel belt 8, the protective pad 7 on the right-angle brace 61 will swing at a certain angle along with the plastic steel belt 8. If the right-angle brace 61 is arranged according to... Figure 7 In this configuration, when the protective pad 7 swings to the position indicated by the dotted line in the figure along with the plastic steel belt 8, the protective pad 7 may not fit well with the corner of the corresponding environmentally friendly brick 9. However, by configuring the right-angle brace 61 of this application as described above, tilting its open side upwards at a certain angle, the approximate state is as follows... Figure 8 As shown, this ensures that when the protective pad 7 is attached to the brick stack along with the plastic steel strip 8, the protective pad 7 is ideally and tightly attached to the corner of the environmentally friendly brick 9 at the edge of the brick stack.

[0048] Furthermore, the distance between the lowest point of the upper support platform 6 and the support platform 1 is equal to 2.2 times the height of the guide channel steel 4.

[0049] In the above embodiments, the distance between the lowest point of the upper support platform 6 and the support platform 1, that is, the distance between the corner of the right-angle brace 61 in the upper support platform 6 and the support platform 1, is set to be equal to 2.2 times the height of the guide channel steel 4. This allows the guide channel steel 4 to be lifted upwards and removed from the guide plate 31 after the plastic steel belt 8 is threaded through using the guide channel steel 4, so that its position can be further adjusted to ensure that the guide channel steel 4 will not obstruct the plastic steel belt 8 when it moves upwards.

[0050] The implementation principle of this embodiment is as follows: When using the base support device of this application, workers can first manually or by machine neatly and regularly stack the environmentally friendly bricks 9 on multiple support blocks 2 on the support platform 1. After the stacking of bricks is completed, a worker standing on one side of the support platform 1 can first confirm the position where the binding operation needs to be performed on the brick stack, and then confirm whether the current position of the guide channel steel 4 corresponds to the position where the binding operation is to be performed. If the position is incorrect, one of the workers can first pull out the guide channel steel 4 and then place it in one of the rows or columns of guide units 3 corresponding to the position where the brick stack needs to be bound. At this time, the guide channel steel 4 and the support platform 1 can form a circumferentially closed channel with open ends. The worker continuously feeds one end of the plastic steel strip 8 along the channel. The plastic steel strip 8 can then quickly and smoothly extend to the other side of the support platform 1 in the channel formed by the guide channel steel 4 and the support platform 1, so that the worker on the other side can obtain one end of the plastic steel strip 8. After one worker removes the guide channel 4, two workers can work together to quickly align the plastic steel strap 8 at the top of the brick stack. A baling machine then tightens and secures the plastic steel strap 8, thus binding and securing the environmentally friendly brick stack 9. This process is repeated at other locations on the brick stack requiring binding and securing. The channel formed by the guide channel 4 and the support platform 1 is smooth internally. Compared to existing technologies, this prevents the plastic steel strap 8 from getting stuck between the support blocks 2 or between the bottom environmentally friendly bricks 9 during movement. This allows workers to thread the plastic steel strap 8 under the brick stack of environmentally friendly bricks 9, effectively improving the efficiency of binding the brick stack.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A base support device for stacking environmentally friendly bricks, comprising a support platform (1), wherein a plurality of support blocks (2) are fixedly disposed on the upper surface of the support platform (1), and the support blocks (2) are distributed in a rectangular array on the support platform (1), characterized in that: A set of guide units (3) is provided between each of the support blocks (2) in two adjacent rows or two columns on the support platform (1). The guide unit (3) consists of two parallel guide plates (31), and the distance between the two guide plates (31) is greater than the width of the plastic steel strip (8); A guide channel steel (4) is placed in one row or column of the guide unit (3). The width of the guide channel steel (4) is equal to the vertical distance between the two guide plates (31) in one group of the guide units (3) on their adjacent sides. The height of the guide channel steel (4) is equal to the height of the guide plate (31).

2. The base support device for stacking environmentally friendly bricks according to claim 1, characterized in that: Compared with the support block (2) on the support platform (1), the height of the guide plate (31) is not higher than the height of the support block (2), and the length of the guide plate (31) is not greater than the side length of the cross-section of the support block (2).

3. The base support device for stacking environmentally friendly bricks according to claim 1, characterized in that: A metal handle (5) is welded and fixed at both ends of the guide channel steel (4).

4. The base support device for stacking environmentally friendly bricks according to any one of claims 1 to 3, characterized in that: The support platform (1) has an upper support platform (6) between adjacent support blocks (2) in each row or column on its four sides, and the upper support platform (6) is used to place protective pads (7).

5. The base support device for stacking environmentally friendly bricks according to claim 4, characterized in that: The upper support platform (6) includes two right-angle braces (61), and the far ends of the two right-angle braces (61) are respectively fixedly connected to the close sides of the upper ends of the two support blocks (2) at corresponding positions.

6. The base support device for stacking environmentally friendly bricks according to claim 5, characterized in that: There is a gap between the two right-angle braces (61) in the same upper support platform (6), and the width of the gap is greater than the width of the plastic steel strap (8) used to bind the brick stack.

7. The base support device for stacking environmentally friendly bricks according to claim 6, characterized in that: The right-angle brace (61) in the upper support platform (6) is inclined upward on the open side and its highest point is spaced apart from the top of the support block (2).

8. The base support device for stacking environmentally friendly bricks according to claim 4, characterized in that: The distance between the lowest point of the upper support platform (6) and the support platform (1) is equal to 2.2 times the height of the guide channel steel (4).

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