Universal turnover tray and turnover box for new energy automobile parts

By designing a universal turnover pallet suitable for new energy vehicle parts, and utilizing support blocks and L-shaped baffle structures to achieve multi-size adaptive positioning, the problem of poor versatility of blister trays is solved, reducing cost waste and inventory backlog.

CN224090667UActive Publication Date: 2026-04-07ZHUHAI ENPOWER ELECTRIC
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The poor versatility of blister trays for existing new energy vehicle electronic control products leads to a variety of tray specifications, stagnant inventory, and mold scrapping, increasing cost waste.

Method used

Design a universal turnover pallet for new energy vehicle parts, which adopts multiple support blocks and L-shaped baffle structure. The support blocks are adjustable in position and height and are fixed with bolts and nuts to adapt to different product sizes and heights, and are protected by partition walls and partitions.

Benefits of technology

It improves the versatility of pallets, reduces inventory stagnation and mold scrap, lowers packaging development costs, and enhances product adaptability and protective effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The universal turnover tray and turnover box for the new energy automobile parts comprise a tray body and a plurality of supporting blocks, the tray body is provided with a horizontally-arranged bottom wall and a supporting peripheral wall located on the periphery of the bottom wall, a containing groove is defined by the supporting peripheral wall and the bottom wall, an opening is formed in the upper portion of the containing groove, and the containing groove is provided with a plurality of containing positions; each placing position is provided with four supporting blocks, each supporting block is provided with an L-shaped blocking wall, the L-shaped blocking walls form an L-shaped positioning step, the supporting blocks are fixedly connected with the bottom wall, the L-shaped blocking walls are located on the peripheries of the placing positions, and the deflection included angle of the arrangement direction of every two adjacent supporting blocks is 90 degrees. A plurality of placing positions are freely arranged in a placing groove, each placing position can configure the specific position of a supporting block according to an actual product, and new energy automobile parts are supported and positioned by using an L-shaped baffle wall and an L-shaped positioning step, so that the new energy automobile part tray is suitable for different product sizes, and the inner cavity structure of the tray does not need to be adjusted to adapt to the product; and the product universality is high.
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Description

Technical Field

[0001] This utility model relates to the field of new energy vehicle parts transportation, and in particular to a universal turnover pallet and turnover box for new energy vehicle parts. Background Technology

[0002] In conventional packaging solutions for new energy vehicle power supplies and electronic control products, specialized blister trays are typically used for packaging and transportation. However, due to the varying structural dimensions of these products, each blister tray is designed for a specific purpose, resulting in a large number of tray sizes and poor versatility. Furthermore, the rapid product iteration and short lifecycle of new energy vehicles easily lead to unusable trays that must be scrapped, wasting costs.

[0003] Besides the wide variety of blister tray styles, the blister molds used to manufacture these trays also vary greatly, and the cost of these molds is not low. If a product is discontinued, the corresponding blister molds must also be scrapped, which also wastes costs. The blister trays used for the turnover and transportation packaging of power supply and electrical control products are all made of specialized materials, which have poor versatility. After the product is discontinued, it is easy to cause stagnant tray inventory and scrapped molds.

[0004] Therefore, it is necessary to improve the versatility of blister trays, reduce packaging development costs, and minimize waste caused by stagnant inventory and mold scrap. Utility Model Content

[0005] The primary objective of this invention is to provide a universal turnover pallet for new energy vehicle parts.

[0006] The second objective of this invention is to provide a turnover box having the aforementioned turnover pallet.

[0007] To achieve the first objective of this utility model, this utility model provides a universal turnover pallet for new energy vehicle parts. The turnover pallet includes a pallet body and multiple support blocks. The pallet body is provided with a horizontally arranged bottom wall and a support peripheral wall located on the outer periphery of the bottom wall. The support peripheral wall and the bottom wall form a placement groove with an opening at the top. The placement groove is provided with multiple placement positions. Each placement position is provided with four support blocks. The support blocks are provided with L-shaped baffles, which form L-shaped positioning steps. The support blocks are fixedly connected to the bottom wall. The L-shaped baffles are located on the outer periphery of the placement position. The included angle of the arrangement direction of two adjacent support blocks is set at 90 degrees.

[0008] A further solution is to install bolts on the support block, with the bolts passing through the bottom wall and being fixedly connected to the nuts.

[0009] A further improvement is that the support block has a vertical groove running through the L-shaped positioning step, and the bolt passes through the groove to connect with the nut.

[0010] A further proposed solution is that the L-shaped baffle includes two perpendicular straight baffles, with the extension direction of the slide groove forming a 45-degree angle with the straight baffles.

[0011] A further solution is to have a partition wall in the middle of the placement slot of the plate body. The partition wall is connected between the supporting peripheral walls on opposite sides, and the partition wall divides the placement slot into two placement sub-slots, each with multiple placement positions.

[0012] A further improvement is that the upper surface of the supporting perimeter wall is provided with three anti-mistake protrusions, which are located on three of the four corners of the supporting perimeter wall. The turnover pallet also includes a partition, which is provided with anti-mistake holes on three of the four corners. The partition is covered and arranged on the opening and adjacent to the supporting perimeter wall. One anti-mistake protrusion cooperates with one anti-mistake hole. The bottom surface of the partition is provided with a buffer protective layer, which faces the placement slot.

[0013] To achieve the second objective of this utility model, this utility model provides a turnover box, which includes multiple turnover pallets as described above, and the multiple turnover pallets are stacked in a vertical direction.

[0014] A further proposed solution is that the turnover box includes a base, side panels, and a top cover. Multiple turnover pallets are stacked on the base, the side panels surround the outer perimeter of the multiple turnover pallets, and the top cover is set on top of the turnover pallets. The side panels are connected between the base and the top cover.

[0015] The beneficial effects of this utility model are as follows: by freely setting multiple placement positions in the placement slot, each placement position can be configured with the specific position of the support block according to the actual product. The L-shaped baffle and L-shaped positioning steps are used to support and position the new energy vehicle parts, thus making it suitable for different product sizes. There is no need to adjust the inner cavity structure of the tray to adapt to the product, and its product versatility is strong. Furthermore, not only can the support height be adjusted by setting the height of the support block, but the height can also be adjusted by adjusting the screws to adapt to the height of different products. In addition, the 45-degree inclined groove can also be used to finely adjust the positioning position, thereby better matching the positioning of the product. In addition, the arrangement of the partition wall can improve the support in the middle after stacking, and the buffer protection layer of the partition can protect the product. Furthermore, the anti-foolproof arrangement at the three corners can effectively prevent mis-installation. Attached Figure Description

[0016] Figure 1 This is a structural diagram of an embodiment of the turnover pallet of the present invention.

[0017] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0018] Figure 3This is a schematic diagram of an embodiment of the turnover pallet of the present invention when it is loaded with products.

[0019] Figure 4 This is a structural diagram of the stacking of turnover pallets in an embodiment of the turnover box of the present invention.

[0020] Figure 5 This is an assembly structure diagram of the partition in an embodiment of the rotating box of the present invention.

[0021] Figure 6 This is a structural diagram of an embodiment of the revolving box of the present invention.

[0022] Figure 7 This is a schematic diagram of another embodiment of the turnover pallet of the present invention when it is loaded with products.

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments. Detailed Implementation

[0024] Reference Figures 1 to 6 The turnover pallet 1 includes a pallet body 10, multiple support blocks 15, and partitions 17. The pallet body 10 can be made by vacuum forming. The pallet body 10 is provided with a horizontally arranged bottom wall 13 and a support peripheral wall 11 located on the outer periphery of the bottom wall 13. The support peripheral wall 11 and the bottom wall 13 form a placement groove 14. The placement groove 14 has an opening at the top. The support peripheral wall 11 is provided with a cutout 111. The pallet body 10 is provided with a partition wall 12 in the middle of the placement groove 14. The partition wall 12 connects the support peripheral walls 11 on opposite sides and divides the placement groove 14 into two placement sub-grooves 141. Each placement sub-grooves 141 is provided with multiple placement positions 142. The partition wall 12 is provided with a cutout 121.

[0025] Each placement position 142 is provided with four support blocks 15. The support block 15 is provided with an L-shaped barrier wall, which includes two mutually perpendicular straight barriers 151. The L-shaped barriers form an L-shaped positioning step 152. The support block 15 is provided with a groove 153 through the vertical direction at the L-shaped positioning step 152. The extension direction of the groove 153 is used as the reference for the arrangement direction P of the support block. The extension direction of the groove 153 is set at a 45-degree angle with the straight barrier wall 151.

[0026] Bolts are installed on the support block 15, passing through the slide groove 153 and the bottom wall 13 and connecting to the nut, thereby fixing the support block 15 to the bottom wall 13. The arrangement of the four support blocks 15 can be determined according to the support position of the product 161. The L-shaped baffle is located on the outer perimeter of the placement position 142, and the included angle of deflection P of the arrangement direction of two adjacent support blocks 15 is set at 90 degrees. Figure 3The product 161 shown is positioned horizontally around its perimeter using four support blocks 15 with L-shaped baffles and L-shaped positioning steps 152, with a wider spacing on one side and a narrower spacing on the other. Of course, other directions can also be used, such as the extension direction of one of the straight baffles 151, as long as the reference frame is the same.

[0027] The upper surface of the supporting peripheral wall 11 is provided with three anti-mistake protrusions 112. The disc body 10 and the partition 17 are roughly arranged in a rectangular shape, so the supporting peripheral wall 11 is distributed along the rectangle. The three anti-mistake protrusions 112 are located on three of the four corners of the supporting peripheral wall 11. Anti-mistake holes 171 are provided on three of the four corners of the partition 17. The partition 17 is arranged on the opening and adjacent to the supporting peripheral wall 11. One anti-mistake protrusion 112 cooperates with one anti-mistake hole 171. The bottom surface of the partition 17 is provided with a buffer protective layer. The buffer protective layer can be made of elastic materials such as EVA or rubber. The buffer protective layer faces the placement groove 14, and the buffer protective layer can shield and protect the product.

[0028] Reference Figures 4 to 6 The turnover box includes a base tray 181, a side panel 182, a top cover 183, and multiple turnover pallets 1. The multiple turnover pallets 1 are stacked on the base tray 181 and arranged vertically, that is, the pallet body 10, the partition 17, the pallet body 10 and the partition 17 are arranged in an alternating layer. The side panel 182 surrounds the outer perimeter of the multiple turnover pallets 1, and the top cover 183 is set on the top of the turnover pallets 1. The side panel 182 is connected between the base tray 181 and the top cover 183. Through the above packaging, the turnover box can be loaded onto a vehicle for shipment.

[0029] Reference Figure 7 Based on the above embodiments, when assembling and positioning product 162, since its supporting part changes, the position of the support block 15 can be adjusted, that is, the support blocks 15 on both sides are arranged with the same spacing, which can also stably support and position product 162.

[0030] Of course, in addition to the above embodiments, the product is applicable to a variety of fields, such as new energy vehicle power supplies, electronic control products, and automotive parts, all of which can be adapted to the turnover pallet of this invention. Furthermore, there are various assembly methods for the support blocks. In addition to the assembly method using screws, grooves, and nuts, bolts can also be directly set at the bottom of the support block, and the bolts can be connected to the nuts through the bottom wall. All of these methods can achieve the purpose of this invention. All of the above changes are within the protection scope of this invention.

[0031] As can be seen from the above, by freely setting multiple placement positions in the placement slot, each placement position can be configured with the specific position of the support block according to the actual product, and the L-shaped baffle and L-shaped positioning steps are used to support and position the new energy vehicle parts, thus making it suitable for different product sizes. There is no need to adjust the inner cavity structure of the tray to adapt to the product, and its product versatility is strong.

Claims

1. A universal turnover pallet for new energy vehicle parts, characterized in that: The turnover pallet includes a pallet body and multiple support blocks. The pallet body is provided with a horizontally arranged bottom wall and a support peripheral wall located on the outer periphery of the bottom wall. The support peripheral wall and the bottom wall form a placement groove. The placement groove has an opening at the top and is provided with multiple placement positions. Each of the placement positions is provided with four support blocks, each support block is provided with an L-shaped baffle, the L-shaped baffle forms an L-shaped positioning step, the support block is fixedly connected to the bottom wall, the L-shaped baffle is located on the outer periphery of the placement position, and the included angle of the arrangement direction of two adjacent support blocks is set at 90 degrees.

2. The turnover pallet according to claim 1, characterized in that: Bolts are provided on the support block, and the bolts pass through the bottom wall and are fixedly connected to the nuts.

3. The turnover pallet according to claim 2, characterized in that: The support block has a vertical groove extending through the L-shaped positioning step, and the bolt passes through the groove to connect with the nut.

4. The turnover pallet according to claim 3, characterized in that: The L-shaped baffle includes two perpendicular straight baffles, and the extension direction of the slide groove is set at a 45-degree angle with the straight baffle.

5. The turnover pallet according to claim 1, characterized in that: The disc body has a partition wall in the middle of the placement slot. The partition wall is connected between the supporting peripheral walls on opposite sides. The partition wall divides the placement slot into two placement sub-slots, and each placement sub-slot has a plurality of placement positions.

6. The turnover pallet according to any one of claims 1 to 5, characterized in that: The upper surface of the supporting peripheral wall is provided with three anti-mistake protrusions, which are located on three of the four corners of the supporting peripheral wall. The turnover pallet also includes a partition, three of the four corners of which are provided with anti-fool holes. The partition is arranged to cover the opening and is adjacent to the supporting peripheral wall. One anti-fool boss cooperates with one anti-fool hole. The bottom surface of the partition is provided with a buffer protective layer, which faces the placement slot.

7. A turnover box, characterized in that, It includes a plurality of turnover pallets as described in claim 6 above, wherein the plurality of turnover pallets are stacked in a vertical direction.

8. The turnover box according to claim 7, characterized in that: The turnover box includes a base, a side panel, and a top cover. Multiple turnover pallets are stacked on the base, the side panel surrounds the outer periphery of the multiple turnover pallets, and the top cover is disposed on the top of the turnover pallets. The side panel is connected between the base and the top cover.