Double-helix screw for automatic slag extractor
By designing a double-helix screw for the conveying and auxiliary components, the problems of inconvenient disassembly and spacing adjustment in the existing technology are solved, enabling rapid installation, disassembly, and flexible adjustment of working modes, thereby improving slag discharge efficiency and equipment reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-07
AI Technical Summary
The twin-screw design of existing automatic slag discharge machines is inconvenient to disassemble and maintain, and the screw spacing cannot be adjusted according to the material characteristics, which affects production efficiency and maintenance efficiency.
A double-helix screw comprising a conveying component and an auxiliary component is designed. The conveying component is quickly installed and disassembled through components such as support legs, cover plate, fixing plate, and screw rod. The auxiliary component adjusts the screw rod spacing through components such as extension plate, drive component, and sliding block to achieve flexible adjustment of working mode.
It improves the installation and disassembly efficiency of the screw, allows for adjustment of the screw spacing as needed, optimizes slag discharge efficiency, avoids material blockage, adapts to more operating scenarios, and extends the service life of the equipment.
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Figure CN224090997U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic slag discharge machine technology, and in particular to a double helical screw for an automatic slag discharge machine. Background Technology
[0002] The twin-screw mechanism of an automatic slag discharger is a mechanical component used for material conveying and slag discharge, typically for handling solid waste or slag generated in industrial processes. It utilizes two helical screws working together to transport materials or slag from one location to another, achieving the purpose of removal, cleaning, or separation. The twin-screw design is generally used to improve slag discharge efficiency, reduce the risk of material blockage, and increase equipment reliability.
[0003] In automatic slag discharge machines, twin helical screws are typically responsible for pushing and discharging slag from the processing tank or container. However, the spacing between the twin helical screws inside existing automatic slag discharge machines is generally fixed, making it impossible to adjust the screw's working state according to different material characteristics, particle size, or viscosity. Since different materials may require different screw spacings to achieve the best slag discharge effect, if the screw spacing cannot be adjusted, the equipment cannot optimize its operation according to the actual situation, affecting production efficiency. Furthermore, the existing screw fixing methods are generally cumbersome, making disassembly and maintenance troublesome and affecting maintenance efficiency. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] In view of the problems existing in the above and / or existing twin-screw screws for automatic slag discharge machines, this utility model is proposed.
[0006] Therefore, the problem to be solved by this utility model is that the double helical screw of the existing automatic slag discharge machine is inconvenient to disassemble and maintain, and it is not convenient to adjust the spacing.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a double-helix screw for an automatic slag discharge machine, comprising a conveying assembly, the conveying assembly including a conveying shell, supporting legs, a cover plate, a fixing plate, a screw rod, a positioning shell, a mounting component, and a first motor; the supporting legs are fixed to the four corners of the bottom of the conveying shell; the cover plate is hinged to the top of the conveying shell; the fixing plate is disposed on the front and rear sides of one side of the conveying shell; the screw rod is disposed inside the conveying shell; the positioning shell is fixed to the drive rod of the first motor; the mounting component is disposed inside the positioning shell; and the first motor is fixed to one side of the fixing plate; and...
[0008] An auxiliary component, disposed on one side of the conveying shell, includes an extension plate, a driving component, a sliding block, a limiting plate, and a positioning component. The extension plate is fixed to the front and rear sides of one side of the conveying shell, the driving component is fixed to one side of the extension plate, the sliding block is disposed on the front and rear sides of one side inside the conveying shell, and one side of the sliding block is movably pressed against the screw rod, the limiting plate is fixedly connected to both sides of the sliding block through bearing rings, and the positioning component is disposed inside the limiting plate.
[0009] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the conveying assembly further includes a snap-fit body and a feed shell. The snap-fit body is respectively disposed on one side of the cover plate and the conveying shell, and the feed shell is fixed to one side of the top of the cover plate.
[0010] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the auxiliary component further includes a chute, which is opened on one side inside the conveying shell and is slidably connected to the sliding block inside.
[0011] As a preferred embodiment of the double helical screw for an automatic slag discharge machine according to this utility model, the mounting component includes a plug, a pull rod, a pull ring, a slot, and a spring. The plug is disposed inside the positioning shell. The pull rod is fixed to one end of the plug and extends through to the outside of the positioning shell. The pull ring is fixed to one end of the pull rod. The slot is opened on the front and rear sides of the screw. The spring is fixed between the plug and the positioning shell.
[0012] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the auxiliary component further includes a reinforcing block, which is fixed to one side of the extension plate and the other side is fixedly connected to the conveying shell.
[0013] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the driving component includes a second motor, a bidirectional lead screw, and a threaded sleeve. The second motor is fixed to one side of the extension plate, and its output end extends through to one side of the extension plate and is fixedly connected to the bidirectional lead screw. The threaded sleeve is threadedly connected to both sides of the surface of the bidirectional lead screw, and its top is fixedly connected to the fixing plate.
[0014] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the driving component further includes a sliding sleeve and a sliding rod. The sliding sleeve is fixed to one side of the threaded sleeve and is slidably connected to the surface of the sliding rod. The two ends of the sliding rod are respectively fixedly connected to the extension plate.
[0015] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the positioning component includes a screw, a torsion block, and a plug rod. The screw is rotatably connected to the inside of the limiting plate, and one end is fixedly connected to the screw. The plug rod is rotatably connected to one end of the screw through a bearing.
[0016] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the positioning component further includes a limiting block and a limiting groove. The limiting block is fixed to one side of the bottom of the insertion rod, and the limiting groove is opened inside the limiting plate, and the inside is slidably connected to the surface of the limiting block.
[0017] As a preferred embodiment of the double helical screw for the automatic slag discharge machine described in this utility model, the auxiliary component further includes a reinforcing block, which is fixed to one side of the bottom of the limiting plate, and one side is fixedly connected to the sliding block.
[0018] The advantages of this utility model are as follows: the conveying component facilitates the installation of the screw rod, as well as its quick disassembly and driving operation; the auxiliary component allows for adjustment of the distance between the two screw rods, the first motor, and the fixed plate; the working mode of the screw can be flexibly adjusted as needed; adjusting the distance helps optimize slag discharge efficiency, avoids material blockage or poor flow, and can adapt to more operating scenarios. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is an overall structural diagram of a twin-screw screw used in an automatic slag discharge machine.
[0021] Figure 2 Another perspective view of the overall structure of the twin-helix screw used in an automatic slag discharger.
[0022] Figure 3 This is a schematic diagram of the unfolded structure of the cover plate for a twin-helix screw used in an automatic slag discharge machine.
[0023] Figure 4 This is a structural diagram of the drive component for a twin-helix screw used in an automatic slag discharge machine.
[0024] Figure 5 This is a structural diagram of the positioning component for a twin-helix screw used in an automatic slag discharge machine.
[0025] Figure labels: 100, Conveying assembly; 101, Conveying housing; 102, Support leg; 103, Cover plate; 104, Fixing plate; 105, Screw rod; 106, Positioning housing; 107, Mounting component; 108, First motor; 109, Buckle body; 110, Feed housing; 107a, Insert block; 107b, Pull rod; 107c, Pull ring; 107d, Slot; 107e, Spring; 200, Auxiliary assembly; 201 1. Extension plate; 202. Driving component; 203. Sliding block; 204. Limiting plate; 205. Positioning component; 205a. Screw; 205b. Torsion block; 205c. Insert rod; 205d. Limiting block; 205e. Limiting groove; 206. Sliding groove; 207. Reinforcing block; 208. Strengthening block; 202a. Second motor; 202b. Bidirectional lead screw; 202c. Threaded sleeve; 202d. Sliding sleeve; 202e. Sliding rod. Detailed Implementation
[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0029] Example 1
[0030] Reference Figures 1-5 This is the first embodiment of the present invention, which provides a double helical screw for an automatic slag discharger. The double helical screw for the automatic slag discharger includes a conveying assembly 100 and an auxiliary assembly 200. The conveying assembly 100 facilitates the installation, quick disassembly, and driving of the screw rods 105. The auxiliary assembly 200 allows for adjustment of the distance between the two screw rods 105, the first motor 108, and the fixing plate 104. The working mode of the screw can be flexibly adjusted as needed. Adjusting the distance helps optimize slag discharge efficiency, avoids material blockage or poor flow, and can adapt to more operating scenarios.
[0031] The conveying assembly 100 includes a conveying shell 101, support legs 102, a cover plate 103, a fixing plate 104, a screw rod 105, a positioning shell 106, a mounting component 107, and a first motor 108. The support legs 102 are fixed to the four corners of the bottom of the conveying shell 101. The cover plate 103 is hinged to the top of the conveying shell 101. The fixing plate 104 is disposed on the front and rear sides of one side of the conveying shell 101. The screw rod 105 is disposed inside the conveying shell 101. The positioning shell 106 is fixed to the drive rod of the first motor 108. The mounting component 107 is disposed inside the positioning shell 106. The first motor 108 is fixed to one side of the fixing plate 104.
[0032] The support leg 102 provides convenient support for the bottom of the conveyor shell 101, and a discharge port is provided on one side of the bottom of the conveyor shell 101 for use with the screw rod 105 for material discharge. The cover plate 103 is hinged to the top of the conveyor shell 101 to facilitate internal maintenance by the staff. The fixing plate 104 facilitates the fixing of the first motor 108, and the output end of the first motor 108 is fixedly connected to the positioning shell 106. The screw rod 105 is installed and fixed through the mounting part 107 inside the positioning shell 106. Thus, the first motor 108 can drive the positioning shell 106 to rotate the screw rod 105 for conveying work.
[0033] The auxiliary component 200 is disposed on one side of the conveying shell 101 and includes an extension plate 201, a driving component 202, a sliding block 203, a limiting plate 204, and a positioning component 205. The extension plate 201 is fixed to the front and rear sides of one side of the conveying shell 101, the driving component 202 is fixed to one side of the extension plate 201, the sliding block 203 is disposed on the front and rear sides of one side inside the conveying shell 101, and one side is movable and abuts against the screw rod 105, the limiting plate 204 is fixedly connected to both sides of the sliding block 203 through bearing rings, and the positioning component 205 is disposed inside the limiting plate 204.
[0034] The extension plate 201 facilitates the fixing of the drive component 202, while the drive component 202 facilitates the adjustment of the position between the two fixing plates 104 and synchronously drives the first motor 108 and the screw rod 105 to adjust the distance. The sliding block 203, in conjunction with the positioning component 205, can fix the other end of the screw rod 105 and assist the screw rod 105 to move in parallel.
[0035] Example 2
[0036] Reference Figure 3 , Figure 4 and Figure 5 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0037] Specifically, the conveying assembly 100 also includes a snap-fit body 109 and a feed housing 110. The snap-fit body 109 is respectively disposed on one side of the cover plate 103 and the conveying housing 101, and the feed housing 110 is fixed to one side of the top of the cover plate 103.
[0038] The clip body 109 is fixed to one side of the cover plate 103 and the conveying shell 101 respectively, which facilitates locking and fixing between the cover plate 103 and the conveying shell 101, reducing the spread of dust to the outside of the conveying shell 101, and the feeding shell 110 facilitates the guiding and feeding of conveying materials.
[0039] Specifically, the auxiliary component 200 also includes a chute 206, which is opened on one side inside the conveyor housing 101 and is slidably connected to the sliding block 203 inside.
[0040] By having a groove 206 formed inside the conveying housing 101 and slidably connected to the sliding block 203, the movement of the sliding block 203 inside the conveying housing 101 can be limited.
[0041] Specifically, the mounting component 107 includes an insert block 107a, a pull rod 107b, a pull ring 107c, a slot 107d, and a spring 107e. The insert block 107a is disposed inside the positioning shell 106. The pull rod 107b is fixed to one end of the insert block 107a, and the other end extends to the outside of the positioning shell 106. The pull ring 107c is fixed to one end of the pull rod 107b. The slot 107d is opened on the front and rear sides of the screw rod 105. The spring 107e is fixed between the insert block 107a and the positioning shell 106.
[0042] The slots 107d are opened on the front and rear sides of the screw rod 105, and the insert block 107a fits into the inside of the slot 107d. When the screw rod 105 is installed flat inside the positioning shell 106, the inclined surface of the insert block 107a will be compressed by the spring 107e, and the pull rod 107b will be pressed to one side until the slot 107d on the screw rod 105 is completely fitted into the inside of the insert block 107a, thus completing the installation work at one end.
[0043] Specifically, the auxiliary component 200 also includes a reinforcing block 207, which is fixed to one side of the extension plate 201 and fixedly connected to the conveying shell 101 on the other side.
[0044] By fixing the reinforcing block 207 between the extension plate 201 and the conveying shell 101, the connection strength between the two can be improved.
[0045] Specifically, the drive component 202 includes a second motor 202a, a bidirectional lead screw 202b, and a threaded sleeve 202c. The second motor 202a is fixed to one side of the extension plate 201, and its output end extends through to one side of the extension plate 201 and is fixedly connected to the bidirectional lead screw 202b. The threaded sleeve 202c is threadedly connected to both sides of the surface of the bidirectional lead screw 202b, and its top is fixedly connected to the fixing plate 104.
[0046] By opening the output end of the second motor 202a, the bidirectional lead screw 202b can be driven to rotate. When the bidirectional lead screw 202b rotates, the two threaded sleeves 202c will move relative to each other, and synchronously drive the fixed plate 104 and the first motor 108 to move relative to each other or in opposite directions to adjust the spacing of the screw rod 105. By adjusting the spacing of the screw rod 105, unnecessary friction can be reduced, the wear rate of the screw can be reduced, and the service life of the screw can be extended.
[0047] Specifically, the drive component 202 also includes a sliding sleeve 202d and a sliding rod 202e. The sliding sleeve 202d is fixed to one side of the threaded sleeve 202c and is slidably connected to the surface of the sliding rod 202e. The two ends of the sliding rod 202e are respectively fixedly connected to the extension plate 201.
[0048] By sliding the sliding sleeve 202d and the sliding rod 202e, the stability of the threaded sleeve 202c during movement can be improved, and the movement path of the threaded sleeve 202c can be limited.
[0049] Example 3
[0050] Reference Figure 5 This is the third embodiment of the present invention, which is based on the first two embodiments.
[0051] Specifically, the positioning component 205 includes a screw 205a, a torsion block 205b, and an insert rod 205c. The screw 205a is rotatably connected to the inside of the limiting plate 204, and one end is fixedly connected to the screw 205a. The insert rod 205c is rotatably connected to one end of the screw 205a through a bearing.
[0052] When the user needs to install the other end of the screw rod 105, the torsion block 205b can be rotated to rotate the screw rod 205a. As the screw rod 205a rotates, the insertion rod 205c will slowly move to one side and be inserted into the screw rod 105, thereby completing the installation.
[0053] Specifically, the positioning component 205 also includes a limiting block 205d and a limiting groove 205e. The limiting block 205d is fixed to one side of the bottom of the insertion rod 205c, and the limiting groove 205e is opened inside the limiting plate 204 and is slidably connected to the surface of the limiting block 205d.
[0054] By fixing the limiting block 205d to the insertion rod 205c and sliding it inside the limiting groove 205e, the position of the insertion rod 205c can be limited and guided, preventing the insertion rod 205c from failing to align with the slot on the screw rod 105.
[0055] Specifically, the auxiliary component 200 also includes a reinforcing block 208, which is fixed to one side of the bottom of the limiting plate 204 and is fixedly connected to the sliding block 203 on one side.
[0056] By fixing the reinforcing block 208 between the limiting plate 204 and the sliding block 203, the connection strength between the limiting plate 204 and the sliding block 203 can be improved, the compressive strength between the limiting plate 204 and the sliding block 203 can be improved, and the stability of the positioning component 205 can be guaranteed.
[0057] In use, first install the screw rod 105, open the cover plate 103, and then insert the screw rod 105 by aligning both ends with the positioning shell 106 and the sliding block 203 respectively. At this time, the screw rod 105 is inserted through the slots 107d on the front and rear sides, and the insert block 107a fits into the inside of the slot 107d. When the screw rod 105 is placed flat inside the positioning shell 106, the inclined surface of the insert block 107a will be compressed by the spring 107e, and simultaneously the pull rod 107b will be pressed to one side and moved. The installation of one end is complete when the slot 107d on the screw rod 105 is fully engaged with the interior of the insert block 107a. When the user needs to install the other end of the screw rod 105, the torsion block 205b can be rotated to rotate the screw rod 205a. As the screw rod 205a rotates, the insert rod 205c will slowly move to one side. As the insert rod 205c moves, it will cause the limiting block 205d to move within the limiting groove 205e, thus limiting its movement. Subsequently, the insert rod 205c will be inserted into the pre-set... The screw rod 105 is installed inside the slot. Then, driven by the first motor 108, the positioning shell 106 and the screw rod 105 rotate. The sliding block 203, in conjunction with the limiting plate 204 and the positioning element 205, assists the rotation of the screw rod 105 at one end of the sliding block 203. If the user needs to adjust the distance between the two screw rods 105, the output end of the second motor 202a can be turned to drive the bidirectional lead screw 202b to rotate. When the bidirectional lead screw 202b rotates, the two threaded sleeves 202c will move relative to each other. As the threaded sleeves 202c move, the sliding sleeve 202d will move to a limit position on the surface of the sliding rod 202e, and simultaneously drive the fixing plate 104 and the first motor 108 to move relative to each other or in opposite directions to adjust the distance between the screw rods 105. However, when the screw rods 105 move, they will cause friction. By adjusting the distance between the screw rods 105, unnecessary friction can be reduced, the wear rate of the screw can be reduced, and the service life of the screw can be extended.
[0058] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A twin-helix screw for an automatic slag discharger, characterized in that: include, A conveying assembly (100) includes a conveying shell (101), support legs (102), a cover plate (103), a fixing plate (104), a screw rod (105), a positioning shell (106), a mounting component (107), and a first motor (108). The support legs (102) are fixed to the four corners of the bottom of the conveying shell (101). The cover plate (103) is hinged to the top of the conveying shell (101). The fixing plate (104) is disposed on the front and rear sides of one side of the conveying shell (101). The screw rod (105) is disposed inside the conveying shell (101). The positioning shell (106) is fixed to the drive rod of the first motor (108). The mounting component (107) is disposed inside the positioning shell (106). The first motor (108) is fixed to one side of the fixing plate (104). An auxiliary component (200) is disposed on one side of the conveying shell (101) and includes an extension plate (201), a drive member (202), a sliding block (203), a limiting plate (204), and a positioning member (205). The extension plate (201) is fixed to the front and rear sides of one side of the conveying shell (101), the drive member (202) is fixed to one side of the extension plate (201), the sliding block (203) is disposed on the front and rear sides of one side inside the conveying shell (101), and one side is movable against the screw rod (105). The limiting plate (204) is fixedly connected to both sides of the sliding block (203) through a bearing ring, and the positioning member (205) is disposed inside the limiting plate (204).
2. The twin-helix screw for an automatic slag discharger as described in claim 1, characterized in that: The conveying assembly (100) further includes a snap-fit body (109) and a feed shell (110). The snap-fit body (109) is respectively disposed on one side of the cover plate (103) and the conveying shell (101), and the feed shell (110) is fixed to one side of the top of the cover plate (103).
3. The twin-helix screw for an automatic slag discharger as described in claim 1, characterized in that: The auxiliary component (200) also includes a chute (206), which is formed on one side inside the conveying housing (101) and is slidably connected to the sliding block (203).
4. The twin-helix screw for an automatic slag discharger as described in claim 1, characterized in that: The mounting component (107) includes a plug (107a), a pull rod (107b), a pull ring (107c), a slot (107d), and a spring (107e). The plug (107a) is disposed inside the positioning shell (106). The pull rod (107b) is fixed to one end of the plug (107a), and the other end extends through to the outside of the positioning shell (106). The pull ring (107c) is fixed to one end of the pull rod (107b). The slot (107d) is opened on the front and rear sides of the screw rod (105). The spring (107e) is fixed between the plug (107a) and the positioning shell (106).
5. The twin-helix screw for an automatic slag discharger as described in claim 1, characterized in that: The auxiliary component (200) also includes a reinforcing block (207), which is fixed to one side of the extension plate (201) and the other side is fixedly connected to the conveying shell (101).
6. The twin-helix screw for an automatic slag discharger as described in claim 1, characterized in that: The driving component (202) includes a second motor (202a), a bidirectional lead screw (202b), and a threaded sleeve (202c). The second motor (202a) is fixed to one side of the extension plate (201), and its output end extends through to one side of the extension plate (201) and is fixedly connected to the bidirectional lead screw (202b). The threaded sleeve (202c) is threaded to both sides of the surface of the bidirectional lead screw (202b), and its top is fixedly connected to the fixing plate (104).
7. The twin-helix screw for an automatic slag discharger as described in claim 6, characterized in that: The driving component (202) further includes a sliding sleeve (202d) and a sliding rod (202e). The sliding sleeve (202d) is fixed to one side of the threaded sleeve (202c) and its interior is slidably connected to the surface of the sliding rod (202e). The two ends of the sliding rod (202e) are respectively fixedly connected to the extension plate (201).
8. The twin-helix screw for an automatic slag discharger as described in claim 1, characterized in that: The positioning component (205) includes a screw (205a), a torsion block (205b), and a plug (205c). The screw (205a) is rotatably connected to the inside of the limiting plate (204), and one end is fixedly connected to the screw (205a). The plug (205c) is rotatably connected to one end of the screw (205a) through a bearing.
9. The twin-helix screw for an automatic slag discharger as described in claim 8, characterized in that: The positioning component (205) further includes a limiting block (205d) and a limiting groove (205e). The limiting block (205d) is fixed to one side of the bottom of the insertion rod (205c), and the limiting groove (205e) is opened inside the limiting plate (204) and is slidably connected to the surface of the limiting block (205d).
10. The twin-helix screw for an automatic slag discharger as described in claim 1, characterized in that: The auxiliary component (200) also includes a reinforcing block (208), which is fixed to one side of the bottom of the limiting plate (204) and is fixedly connected to the sliding block (203) on one side.