Glass fiber sleeve winding device

Abstract

The utility model provides a glass fiber sleeve winding device, which relates to the technical field of insulating material processing equipment, and comprises a winding mechanism, the top of the winding mechanism is fixedly connected with a guide mechanism, the winding mechanism comprises a bottom plate, one side of the outer wall of the bottom plate is fixedly provided with a fixed plate, and a first bearing is fixedly inserted into the inner surface wall of the fixed plate; a rotating rod is fixedly inserted into the inner surface wall of the first bearing, a first motor is fixedly connected to one side of the outer wall of the fixing plate, and one side of the outer wall of the rotating rod is fixedly connected with the output end of the first motor. According to the utility model, under the interaction of each component of the winding mechanism, after the winding drum is wound to be saturated, the vacant winding drum can be automatically moved to the winding station, so that the manual intervention and the reel changing operation are reduced, and in the continuous production of the glass fiber sleeve, the shutdown waiting time of equipment can be reduced, the rapid switching of the winding station is realized, and the production efficiency is improved. And the equipment utilization rate and the production efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of insulating material processing equipment, and in particular to a fiberglass sleeve winding device. Background Technology

[0002] Fiberglass tubing is a tubular insulating and protective product made by weaving glass fiber into a tubular blank and then coating it with insulating and heat-resistant materials such as silicone rubber and acrylic. It has the characteristics of high temperature resistance, insulation, and corrosion resistance.

[0003] Fiberglass tubing is used in electronic wire harness processing, motor insulation protection, and automotive cable manufacturing. It needs to be wound into regular rolls for easy storage, transportation, and subsequent automated processing. Fiberglass tubing winding devices can wind continuously produced fiberglass tubing onto a reel, thereby standardizing the rolls and improving production efficiency.

[0004] However, existing fiberglass sleeve winding devices have the following shortcomings:

[0005] In the existing technology, after the fiberglass sleeve winding device is successfully wound, it is usually necessary to manually unload the finished roll and change the shaft. However, manual unloading requires stopping the machine to disassemble the full roll and install a new roll. In the continuous production of fiberglass sleeves, this intermittent operation mode will lead to reduced equipment utilization and limited production efficiency.

[0006] Therefore, we propose a fiberglass sleeve winding device to solve the problems mentioned above. Utility Model Content

[0007] The purpose of this invention is to provide a fiberglass sleeve winding device that uses a motor to drive the winding assembly to rotate, allowing the wound roll and the unwound empty roll to be interchanged. At the same time, a cylinder drives the slider to move horizontally, so that the limiting component axially locks the winding assembly, thereby solving the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention adopts the following technical solution: a fiberglass sleeve winding device, including a winding mechanism, wherein a guide mechanism is fixedly connected to the top of the winding mechanism;

[0009] The winding mechanism includes a base plate, a fixing plate fixedly installed on one side of the outer wall of the base plate, a first bearing fixedly inserted into the inner surface of the fixing plate, a rotating rod fixedly inserted into the inner surface of the first bearing, a first motor fixedly connected to one side of the outer wall of the fixing plate, and the output end of the first motor fixedly connected to one side of the outer wall of the rotating rod, a connecting plate fixedly connected to one side of the outer wall of the rotating rod, two second bearings fixedly inserted into the inner surface of the connecting plate, two protective boxes fixedly connected to one side of the outer wall of the connecting plate, a second motor fixedly connected to the inner surface of each of the two protective boxes, winding shafts fixedly inserted into the interior of each of the two second bearings, and the output ends of the two second motors fixedly connected to one side of the outer wall of the two winding shafts, a first fixing disc fixedly sleeved on the outer surface of each of the two winding shafts, a set of locking blocks fixedly connected to the outer surface of each of the two winding shafts, a winding cylinder movably sleeved between the outer surface of the two sets of locking blocks, and a second fixing disc threadedly connected to the outer surface of each of the two winding shafts.

[0010] Preferably, a fixing frame is fixedly installed on the top of the base plate, two first slide rails are fixedly installed on the top of the fixing frame, a slider is movably sleeved between the outer walls of the two first slide rails, a cylinder is fixedly installed on the top of the fixing frame, and one side of the outer wall of the slider is fixedly connected to the telescopic end of the cylinder.

[0011] Preferably, a third bearing is fixedly inserted into the inner surface wall of the slider, a rotating shaft is fixedly inserted into the inside of the third bearing, a cross-shaped limiting block is fixedly connected to one side of the outer wall of the rotating shaft, a cross-shaped limiting groove is opened on one side of the outer wall of both winding shafts, and the outer wall of the cross-shaped limiting block is movably inserted into the inside of one of the two cross-shaped limiting grooves.

[0012] Preferably, the guiding mechanism includes a mounting frame, on the top of which two second slide rails are fixedly mounted, and a sliding plate is movably sleeved between the outer walls of the two second slide rails.

[0013] Preferably, a guide wheel is fixedly installed on the top of the skateboard, and a rack is fixedly connected to the inner surface of the skateboard.

[0014] Preferably, a third motor is fixedly connected to the bottom of the mounting bracket, and a gear is fixedly sleeved on the output end of the third motor, with the outer wall of the rack meshing with the outer wall of the gear.

[0015] Preferably, the top of the base plate is fixedly connected to the bottom of the mounting bracket.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0017] 1. In this utility model, through the interaction of the components of the winding mechanism, the winding assembly is driven to rotate by a motor, which allows the positions of the wound winding drum and the unwound empty winding drum to be interchanged. At the same time, the slider is driven by a cylinder to move horizontally, so that the limiting component axially locks the winding assembly. In this way, after the winding drum is saturated, the empty winding drum can be automatically moved to the winding station, thereby reducing manual intervention and roll changing operations. In the continuous production of fiberglass sleeves, this method can reduce equipment downtime and achieve rapid switching of the winding station, thereby improving equipment utilization and production efficiency.

[0018] 2. In this utility model, through the interaction of the components of the guiding mechanism, the guide wheel can be moved back and forth along the axis of the winding drum by the motor drive combined with the transmission of the gear rack, thereby pulling the fiberglass sleeve to swing evenly and lay out the wire at equal intervals during the winding process, realizing the tight and neat layer-by-layer spiral arrangement of the sleeve, effectively avoiding problems such as stacking misalignment and uneven tightness. Attached Figure Description

[0019] Figure 1 This utility model provides a perspective view of the main structure of a fiberglass sleeve winding device.

[0020] Figure 2 A three-dimensional exploded view of the winding mechanism in a fiberglass sleeve winding device is provided for this utility model.

[0021] Figure 3 This utility model provides a three-dimensional exploded view of the winding mechanism in a fiberglass sleeve winding device.

[0022] Figure 4 This invention provides a three-dimensional exploded view of the guiding mechanism in a fiberglass sleeve winding device. Legend: 1. Winding mechanism; 101. Base plate; 102. Fixing plate; 103. First bearing; 104. Rotating rod; 105. First motor; 106. Connecting plate; 107. Second bearing; 108. Protective box; 109. Second motor; 110. Winding shaft; 111. First fixing plate; 112. Locking block; 113. Winding drum; 114. Second fixing plate; 115. Fixing frame; 116. First slide rail; 117. Slider; 118. Cylinder; 119. Third bearing; 120. Rotating shaft; 121. Cross limit block; 122. Cross limit groove; 2. Guide mechanism; 201. Mounting frame; 202. Second slide rail; 203. Slide plate; 204. Guide wheel; 205. Rack; 206. Third motor; 207. Gear. Detailed Implementation

[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] Example 1, as shown in the attached document Figure 1 -Appendix Figure 4 As shown, this utility model provides a technical solution: a fiberglass sleeve winding device, including a winding mechanism 1, and a guide mechanism 2 fixedly connected to the top of the winding mechanism 1;

[0026] The winding mechanism 1 includes a base plate 101. A fixing plate 102 is fixedly installed on one side of the outer wall of the base plate 101. A first bearing 103 is fixedly inserted into the inner surface of the fixing plate 102. A rotating rod 104 is fixedly inserted into the inner surface of the first bearing 103. A first motor 105 is fixedly connected to one side of the outer wall of the fixing plate 102, and the outer wall of the rotating rod 104 is fixedly connected to the output end of the first motor 105. A connecting plate 106 is fixedly connected to one side of the outer wall of the rotating rod 104. Two second bearings 107 are fixedly inserted into the inner surface of the connecting plate 106. Two protective boxes 108 are fixedly connected to one side of the outer wall of the connecting plate 106. A second motor 109 is fixedly connected to the inner surface of each of the two protective boxes 108. A winding shaft 110 is fixedly inserted inside each of the two second bearings 107, and the output ends of the two second motors 109 are fixedly connected to one side of the outer wall of the two winding shafts 110. A first fixing disc 111 is fixedly sleeved on the outer wall of each of the two winding shafts 110. Each outer wall of the winding shaft 110 is fixedly connected to a set of locking blocks 112. A winding drum 113 is movably sleeved between the outer walls of the two sets of locking blocks 112. The outer walls of both winding shafts 110 are threadedly connected to a second fixing disc 114. A fixing frame 115 is fixedly installed on the top of the base plate 101. Two first slide rails 116 are fixedly installed on the top of the fixing frame 115. A slider 117 is movably sleeved between the outer walls of the two first slide rails 116. A [missing information - likely a device or component] is fixedly installed on the top of the fixing frame 115. The cylinder 118 is fixedly connected to the telescopic end of the cylinder 118 on one side of the outer wall of the slider 117. A third bearing 119 is fixedly inserted into the inner surface of the slider 117. A rotating shaft 120 is fixedly inserted into the inside of the third bearing 119. A cross-shaped limiting block 121 is fixedly connected to one side of the outer wall of the rotating shaft 120. A cross-shaped limiting groove 122 is opened on one side of the outer wall of the two winding shafts 110. The outer wall of the cross-shaped limiting block 121 is movably inserted into the inside of one of the two cross-shaped limiting grooves 122.

[0027] The overall effect achieved by Embodiment 1 is as follows: Before winding the fiberglass sleeve, two winding drums 113 are first fitted onto the outer walls of the two winding shafts 110. By rotating the second fixing plate 114, the winding drums 113 are fixed between the first fixing plate 111 and the second fixing plate 114. Then, the cylinder 118 is activated, and its telescopic end drives the slider 117 and the rotating shaft 120 to move horizontally, so that the cross-shaped limiting block 121 is inserted into the corresponding cross-shaped limiting groove 122, ensuring that the winding drums 113 maintain axial positioning stability during the winding process. During the winding process, when the circumferential space of one winding drum 113 is fully wound with fiberglass sleeve, the other idle winding drum 113 needs to be rotated. Upon reaching the winding station, cylinder 118 is first activated to disengage the cross limit block 121 from the cross limit groove 122. Then, the first motor 105 is activated, and its output drives the rotating rod 104 to rotate 180 degrees, exchanging the positions of the wound winding drum 113 and the unwound empty winding drum 113. This facilitates the unloading of the finished winding roll. Subsequently, cylinder 118 drives the cross limit block 121 to re-engage into the cross limit groove 122, allowing for the next round of winding. In this way, the equipment can quickly switch between two stations automatically, thereby avoiding downtime, improving the continuous production efficiency of fiberglass sleeve winding, and reducing the frequency of manual intervention.

[0028] Example 2, as Figure 2-4 As shown, the guide mechanism 2 includes a mounting frame 201. Two second slide rails 202 are fixedly mounted on the top of the mounting frame 201. A slide plate 203 is movably sleeved between the outer walls of the two second slide rails 202. A guide wheel 204 is fixedly mounted on the top of the slide plate 203. A rack 205 is fixedly connected to the inner wall of the slide plate 203. A third motor 206 is fixedly connected to the bottom of the mounting frame 201. A gear 207 is fixedly sleeved at the output end of the third motor 206, and the outer wall of the rack 205 meshes with the outer wall of the gear 207. The top of the base plate 101 is fixedly connected to the bottom of the mounting frame 201.

[0029] The effect achieved by the entire embodiment 2 is as follows: the fiberglass sleeve enters the winding mechanism 1 through the top of the guide wheel 204 for winding. During the winding process, the third motor 206 is started, and its output end drives the gear 207 to rotate. Through the meshing transmission between the gear 207 and the rack 205, the slide plate 203 and the guide wheel 204 move horizontally. When the third motor 206 rotates in the opposite direction, it drives the guide wheel 204 to move in the opposite direction. In this way, the guide wheel 204 reciprocates, thereby pulling the fiberglass sleeve to swing evenly along the axis of the winding drum 113, so that the fiberglass sleeve can be arranged tightly and neatly layer by layer during the winding process, thereby avoiding misalignment or uneven tightness of the sleeve stack, and improving the flatness and consistency of the roll.

[0030] The working principle of the entire device is as follows: First, two winding drums 113 are fitted onto the outer wall of the winding shaft 110. By rotating the two second fixed discs 114, the winding drums 113 are fixed between the first fixed disc 111 and the second fixed disc 114. Then, the cylinder 118 is activated, and its telescopic end drives the slider 117 to move horizontally. The slider 117, in conjunction with the rotating shaft 120 and the cross-shaped limiting block 121, inserts the cross-shaped limiting block 121 into the corresponding cross-shaped limiting groove 122, ensuring that the winding drums 113 remain axially positioned and stable during the winding process, without any risk of movement. Subsequently, the fiberglass sleeve enters the winding mechanism 1 through the top of the guide wheel 204. By activating the corresponding second motor 109, its output end drives the winding shaft 110 and the winding drums 113 to rotate, thus performing the winding process. Simultaneously, the third motor 206 is activated, and its output end drives the gear 207 to rotate. Through the meshing transmission between the gear 207 and the rack 205, the slide plate 2... When the guide wheel 204 moves horizontally, the guide wheel 204 moves in the opposite direction when the third motor 206 rotates in the opposite direction. Through this reciprocating motion, the guide wheel 204 pulls the fiberglass sleeve to swing evenly along the axis of the winding drum 113, so that the fiberglass sleeve can be arranged tightly and flatly layer by layer during the winding process, avoiding stacking and offset. When the circumferential space of one winding drum 113 is saturated (filled with fiberglass sleeve), another idle winding drum 113 needs to be rotated to the winding station. At this time, the cylinder 118 is started first to make the cross limit block 121 exit the cross limit groove 122. Then the first motor 105 is started, and its output end drives the rotating rod 104 to rotate 180 degrees, so that the position of the wound winding drum 113 and the unwound empty winding drum 113 is interchanged, which facilitates the unloading and replacement of the finished roll material after winding. Finally, the cylinder 118 drives the cross limit block 121 to be inserted into the cross limit groove 122 again, and the next round of winding can be started.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A fiberglass sleeve winding device, characterized in that: It includes a winding mechanism (1), and a guide mechanism (2) is fixedly connected to the top of the winding mechanism (1); The winding mechanism (1) includes a base plate (101), a fixing plate (102) is fixedly installed on one side of the outer wall of the base plate (101), a first bearing (103) is fixedly inserted into the inner surface of the fixing plate (102), a rotating rod (104) is fixedly inserted into the inner surface of the first bearing (103), a first motor (105) is fixedly connected to one side of the outer wall of the fixing plate (102), and one side of the outer wall of the rotating rod (104) is fixedly connected to the output end of the first motor (105). A connecting plate (106) is fixedly connected to one side of the outer wall of the rotating rod (104), and two second bearings (107) are fixedly inserted into the inner surface of the connecting plate (106). Two protective boxes (108) are fixedly connected. A second motor (109) is fixedly connected to the inner wall of each of the two protective boxes (108). A winding shaft (110) is fixedly inserted inside each of the two second bearings (107). The output ends of the two second motors (109) are fixedly connected to one side of the outer wall of the two winding shafts (110). A first fixing plate (111) is fixedly sleeved on the outer wall of each of the two winding shafts (110). A set of locking blocks (112) is fixedly connected to the outer wall of each of the two winding shafts (110). A winding cylinder (113) is movably sleeved between the outer walls of the two sets of locking blocks (112). A second fixing plate (114) is threadedly connected to the outer wall of each of the two winding shafts (110).

2. The fiberglass sleeve winding device according to claim 1, characterized in that: A fixing frame (115) is fixedly installed on the top of the base plate (101). Two first slide rails (116) are fixedly installed on the top of the fixing frame (115). A slider (117) is movably sleeved between the outer walls of the two first slide rails (116). A cylinder (118) is fixedly installed on the top of the fixing frame (115), and one side of the outer wall of the slider (117) is fixedly connected to the telescopic end of the cylinder (118).

3. The fiberglass sleeve winding device according to claim 2, characterized in that: A third bearing (119) is fixedly inserted into the inner surface of the slider (117), and a rotating shaft (120) is fixedly inserted into the inside of the third bearing (119). A cross-shaped limiting block (121) is fixedly connected to one side of the outer wall of the rotating shaft (120). A cross-shaped limiting groove (122) is opened on one side of the outer wall of each of the two winding shafts (110), and the outer wall of the cross-shaped limiting block (121) is movably inserted into the inside of one of the two cross-shaped limiting grooves (122).

4. The fiberglass sleeve winding device according to claim 3, characterized in that: The guide mechanism (2) includes a mounting bracket (201), on the top of which two second slide rails (202) are fixedly mounted, and a sliding plate (203) is movably sleeved between the outer walls of the two second slide rails (202).

5. A fiberglass sleeve winding device according to claim 4, characterized in that: The top of the slide plate (203) is fixedly equipped with a guide wheel (204), and the inner surface wall of the slide plate (203) is fixedly connected with a rack (205).

6. The fiberglass sleeve winding device according to claim 5, characterized in that: The bottom of the mounting bracket (201) is fixedly connected to a third motor (206), and the output end of the third motor (206) is fixedly fitted with a gear (207), and the outer wall of the rack (205) meshes with the outer wall of the gear (207).

7. A fiberglass sleeve winding device according to claim 6, characterized in that: The top of the base plate (101) is fixedly connected to the bottom of the mounting bracket (201).

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