Photovoltaic module environmental test transfer device

By designing a photovoltaic module environmental testing and transfer device, and utilizing a combination of hydraulic cylinders, motors, and steel wire ropes, the automated hoisting and transfer of photovoltaic modules was achieved. This solved the problem of low transfer efficiency in existing technologies, and improved work efficiency and adaptability to narrow areas.

CN224091514UActive Publication Date: 2026-04-07CANGZHOU XUTIAN NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing photovoltaic module transfer efficiency is low, manual handling is time-consuming and labor-intensive, and the existing rack structure is simple and cannot be used in narrow areas, making it difficult to meet the needs of efficient transfer.

Method used

A photovoltaic module environmental testing and transfer device was designed, including a placement rack, a movable hanging frame, and a drive unit. It utilizes a combination of hydraulic cylinders, motors, wire ropes, and hanging plates to achieve automated hoisting and transfer, and is suitable for narrow areas.

Benefits of technology

It improves the transfer efficiency of photovoltaic modules, realizes automated operation, simplifies manual operation, is suitable for narrow areas, and improves work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic module environment test transfer device which comprises a placing frame, a plurality of placing grooves are formed in the placing frame, a movable hanging bracket is movably installed on the placing frame, a power device for driving the movable hanging bracket to move is arranged on the placing frame, and the upper end face of the movable hanging bracket is fixedly connected with an installation base. Through the arrangement of the placing frame and the placing grooves formed in the placing frame, photovoltaic modules needing to be processed can be placed in the placing grooves to be transferred during use, a plurality of photovoltaic modules can be placed at a time, the transferring efficiency is high, and through the arrangement of the movable hanging bracket on the placing frame, the photovoltaic modules can be conveniently transferred. According to the photovoltaic module transferring device, the driving motor, the rotating roller, the steel wire rope, the penetrating hole and the hanging plate on the movable hanging bracket are used in cooperation, photovoltaic modules needing to be transferred can be hoisted through the photovoltaic module transferring device, and therefore the photovoltaic modules can be conveniently placed into the containing grooves, the photovoltaic module transferring device is simple and rapid in use mode, high in efficiency, capable of being used in a narrow area and convenient to use.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module technology, specifically to a photovoltaic module environmental testing and transport device. Background Technology

[0002] Photovoltaic modules, also known as solar panels, are semiconductor devices that directly convert sunlight into electrical energy. They are typically composed of multiple solar cell units connected in series or parallel. The surface is covered with a high-transmittance glass or plastic protective layer, while the back is fixed with electrical connectors and waterproof sealing materials to meet the needs of long-term outdoor use.

[0003] In the production process of photovoltaic modules, a series of tests and inspections must be carried out to ensure product quality. However, the process of transferring photovoltaic modules to the inspection location is often inefficient. The currently commonly used manual handling method is not only time-consuming and labor-intensive, but also inefficient. Although using rack handling has improved this problem to some extent, the existing rack structure is too simple. When loading photovoltaic modules, it is still necessary to rely on manual labor or forklifts for handling. However, forklifts are inconvenient to use in narrow areas and cannot fully meet the work requirements. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to provide a photovoltaic module environmental testing and transfer device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic module environmental testing and transfer device, including a placement frame with several placement grooves, a movable hanger movably mounted on the placement frame, a power device for driving the movable hanger to move on the placement frame, a mounting base fixedly connected to the upper end face of the movable hanger, a drive motor fixedly connected to the mounting base, a rotating roller fixedly connected to the output end of the drive motor, a set of steel wire ropes wound around the rotating roller, a set of through holes on the movable hanger, the other end of each steel wire rope passing through the through holes and extending to the bottom of the movable hanger, and a hanging plate for fixing photovoltaic modules fixedly connected to each steel wire rope.

[0006] The placement frame has a first mounting port, and the power unit includes a first hydraulic cylinder fixedly connected inside the first mounting port, with the output end of the first hydraulic cylinder fixedly connected to the movable hanger.

[0007] The placement rack has a set of first sliding openings, and a first guide rod is slidably connected inside each first sliding opening. One end of each first guide rod is fixedly connected to the movable hanger.

[0008] The movable hanger has a protective shell fixedly connected to its upper end face. The drive motor and the rotating roller are both located inside the protective shell. A set of support frames are fixedly connected to the movable hanger. Each support frame is rotatably connected to a guide roller, and each wire rope is mounted on the guide roller.

[0009] The bottom of the placement rack has two second sliding openings, and a second guide rod is slidably connected inside each of the two second sliding openings. A support plate is fixedly connected to both of the two second guide rods. A set of moving wheels is installed on the lower end face of the placement rack and the lower end face of the support plate.

[0010] The bottom of the placement frame has a second mounting port, and a second hydraulic cylinder is fixedly connected inside the second mounting port. The output end of the second hydraulic cylinder is fixedly connected to the support plate.

[0011] Each of the placement grooves has several ball bearings on its inner bottom wall, and a set of third hydraulic cylinders is fixedly connected to the inner top wall of each placement groove. Each of the third hydraulic cylinders has a suction cup fixedly connected to its bottom end.

[0012] The placement rack is fixedly connected to a push rod and a control box, and each of the hanging plates is fixedly connected to a handle.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This utility model, through the setting of a placement frame and the placement groove on the placement frame, allows photovoltaic modules to be loaded into the placement groove for transfer during use. Multiple photovoltaic modules can be loaded at a time, resulting in high transfer efficiency. The movable hanger on the placement frame, with the cooperation of a drive motor, rotating roller, steel wire rope, perforation, and hanging plate, can be used to hoist the photovoltaic modules to be transferred, thus facilitating the placement of these photovoltaic modules into the interior of the placement groove. Its use is simple, quick, and efficient, and it can also be used in narrow areas, making it quite convenient. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the photovoltaic module environmental testing and transfer device of this utility model;

[0016] Figure 2 This is a side view of the photovoltaic module environmental testing and transfer device of this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the placement rack in the photovoltaic module environmental testing and transfer device of this utility model;

[0018] Figure 4This is a three-dimensional structural diagram of the movable hanger in the photovoltaic module environmental testing and transfer device of this utility model;

[0019] Figure 5 This utility model relates to a photovoltaic module environmental testing and transfer device. Figure 4 A magnified schematic diagram of the structure at point A in the middle;

[0020] Figure 6 This is a three-dimensional structural diagram of the support plate in the photovoltaic module environmental testing and transfer device of this utility model.

[0021] In the diagram: 1. Placement rack; 2. Placement groove; 3. Movable hanger; 4. First hydraulic cylinder; 5. First guide rod; 6. First mounting port; 7. First sliding port; 8. Mounting seat; 9. Drive motor; 10. Rotary roller; 11. Steel wire rope; 12. Perforation; 13. Hanging plate; 14. Handle; 15. Support frame; 16. Guide roller; 17. Protective shell; 18. Support plate; 19. Second hydraulic cylinder; 20. Second guide rod; 21. Second mounting port; 22. Second sliding port; 23. Moving wheel; 24. Ball bearing; 25. Push rod; 26. Control box; 27. Suction cup. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-6 This utility model provides a technical solution: a photovoltaic module environmental testing and transfer device, including a placement frame 1. A push rod 25 and a control box 26 are fixedly connected to the placement frame 1. The placement frame 1 has several placement grooves 2 for placing the photovoltaic modules to be transferred. The inner bottom wall of each placement groove 2 is provided with several ball bearings 24, which can support the photovoltaic modules. This allows the photovoltaic modules to move freely inside the placement groove 2, making it convenient for staff to adjust their placement position and remove them easily. The inner top wall of each placement groove 2 is fixedly connected with a set of third hydraulic cylinders. The bottom end of each third hydraulic cylinder is fixedly connected with a suction cup 27. The third hydraulic cylinder pushes the suction cup 27 down to contact the placed photovoltaic modules, which can fix them and make them stable.

[0024] A movable hanger 3 is movably mounted on the placement frame 1. The placement frame 1 is equipped with a power device to drive the movable hanger 3 to move. The placement frame 1 has a first mounting port 6. The power device includes a first hydraulic cylinder 4 fixedly connected inside the first mounting port 6. The output end of the first hydraulic cylinder 4 is fixedly connected to the movable hanger 3. Power is provided by the first hydraulic cylinder 4 to push the movable hanger 3 to move. The placement frame 1 has a set of first sliding ports 7. A first guide rod 5 is slidably connected inside each first sliding port 7. One end of each first guide rod 5 is fixedly connected to the movable hanger 3. The first sliding ports 7 and the first guide rods 5 can stabilize the movable hanger 3 and improve its reliability.

[0025] A mounting base 8 is fixedly connected to the upper end of the movable hanger 3. A drive motor 9 is fixedly connected to the mounting base 8. A rotating roller 10 is fixedly connected to the output end of the drive motor 9. A set of steel wire ropes 11 are wound around the rotating roller 10. A set of through holes 12 are provided on the movable hanger 3. The other end of each steel wire rope 11 passes through the through hole 12 and extends to the bottom of the movable hanger 3. A hanging plate 13 for fixing photovoltaic modules is fixedly connected to each steel wire rope 11. Power is provided by the drive motor 9, which can drive the rotating roller 10 to rotate. This allows the steel wire ropes 11 set on the rotating roller 10 to be wound or unwound. The height of the hanging plate 13 can be freely controlled. After the photovoltaic module is fixed by the hanging plate 13, the photovoltaic module can be easily hoisted into the placement frame 1. Each hanging plate 13 is fixedly connected to a handle 14. The upper end face of the movable hanger 3 is fixedly connected to a protective shell 17. The drive motor 9 and the rotating roller 10 are both located inside the protective shell 17. A set of support frames 15 is fixedly connected to the movable hanger 3. Each support frame 15 is rotatably connected to a guide roller 16. Each wire rope 11 is set on the guide roller 16. The guide roller 16 can support and guide the wire rope 11, which can improve the service life of the wire rope 11.

[0026] The bottom of the placement frame 1 has two second sliding openings 22, and the interior of each second sliding opening 22 is slidably connected to a second guide rod 20. A support plate 18 is fixedly connected to both second guide rods 20. A set of moving wheels 23 are installed on the lower end face of the placement frame 1 and the lower end face of the support plate 18. The bottom of the placement frame 1 has a second mounting opening 21, and a second hydraulic cylinder 19 is fixedly connected inside the second mounting opening 21. The output end of the second hydraulic cylinder 19 is fixedly connected to the support plate 18. The moving wheels 23 facilitate the movement of the device by the staff. The support plate 18 can be pushed outward by the second hydraulic cylinder 19, which increases the grounding area of ​​the placement frame 1 and further ensures its reliability when hoisting photovoltaic modules, preventing it from tipping over.

[0027] Working principle: In use, the operator can first push the device to move it to the working position. After reaching the working position, the first hydraulic cylinder 4 can push the movable hanger 3 outward. Then, the drive motor 9 drives the rotating roller 10 to rotate, which can adjust the height of the wire rope 11. By releasing it downward, the hanging plate 13 can be used to fix the photovoltaic module to be transferred. After completion, the drive motor 9 drives the rotating roller 10 to reverse, which can lift the fixed photovoltaic module upward. After aligning the photovoltaic module with the placement groove 2, the first hydraulic cylinder 4 can retract the movable hanger 3 inward to move the lifted photovoltaic module into the placement groove 2 for storage. Then, the third hydraulic cylinder pushes the suction cup 27 downward to contact the photovoltaic module, which can play a fixing role, thereby placing the photovoltaic module stably. After being transferred to the predetermined position, it can be taken out.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module environmental testing and transfer device, characterized in that: The device includes a placement rack (1), which has several placement grooves (2). A movable hanger (3) is movably mounted on the placement rack (1). A power device for driving the movable hanger (3) to move is provided on the placement rack (1). A mounting base (8) is fixedly connected to the upper end face of the movable hanger (3). A drive motor (9) is fixedly connected to the mounting base (8). A rotating roller (10) is fixedly connected to the output end of the drive motor (9). A set of steel wire ropes (11) is wound around the rotating roller (10). A set of through holes (12) is provided on the movable hanger (3). The other end of each steel wire rope (11) passes through the through hole (12) and extends to the bottom of the movable hanger (3). A hanging plate (13) for fixing photovoltaic modules is fixedly connected to each steel wire rope (11).

2. The photovoltaic module environmental testing transport device according to claim 1, characterized in that: The placement frame (1) has a first mounting port (6), and the power device includes a first hydraulic cylinder (4) fixedly connected inside the first mounting port (6). The output end of the first hydraulic cylinder (4) is fixedly connected to the movable hanger (3).

3. The photovoltaic module environmental testing and transfer device according to claim 2, characterized in that: The placement rack (1) has a set of first sliding openings (7), and each first sliding opening (7) is slidably connected to a first guide rod (5), and one end of each first guide rod (5) is fixedly connected to the movable hanger (3).

4. The photovoltaic module environmental testing and transfer device according to claim 1, characterized in that: The upper end face of the movable hanger (3) is fixedly connected to a protective shell (17). The drive motor (9) and the rotating roller (10) are both located inside the protective shell (17). A set of support frames (15) are fixedly connected to the movable hanger (3). Each support frame (15) is rotatably connected to a guide roller (16). Each wire rope (11) is located on the guide roller (16).

5. The photovoltaic module environmental testing and transfer device according to claim 1, characterized in that: The bottom of the placement rack (1) has two second sliding openings (22), and the interior of each of the two second sliding openings (22) is slidably connected with a second guide rod (20). A support plate (18) is fixedly connected to the two second guide rods (20). A set of moving wheels (23) is installed on the lower end face of the placement rack (1) and the lower end face of the support plate (18).

6. The photovoltaic module environmental testing and transfer device according to claim 5, characterized in that: The bottom of the placement rack (1) is provided with a second mounting port (21), and a second hydraulic cylinder (19) is fixedly connected inside the second mounting port (21). The output end of the second hydraulic cylinder (19) is fixedly connected to the support plate (18).

7. The photovoltaic module environmental testing transport device according to claim 1, characterized in that: Each of the placement grooves (2) has a number of ball bearings (24) on its inner bottom wall, and a set of third hydraulic cylinders is fixedly connected to the inner top wall of each of the placement grooves (2), and a suction cup (27) is fixedly connected to the bottom end of each of the third hydraulic cylinders.

8. The photovoltaic module environmental testing and transfer device according to claim 1, characterized in that: A push rod (25) and a control box (26) are fixedly connected to the placement rack (1), and a handle (14) is fixedly connected to each of the hanging plates (13).