Anti-interference fermentation device for organic fertilizer production
By combining temperature and humidity sensors and a control system with a heater and an air pump system, the fermentation device achieves self-regulation, solving the stability problem of the fermentation device when the external environment changes, and improving the stability and convenience of the fermentation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-07
AI Technical Summary
Existing fermentation equipment lacks operational stability when the external environment changes and cannot effectively resist interference.
The fermentation chamber uses a combination of temperature and humidity sensors and controllers with a resistance heater and an air pump system to achieve self-regulation of temperature and humidity. Oxygen and moisture are supplied through air pipes and spray pipes, and solenoid valves and screws are used for control and discharge operations.
It improves the fermentation device's resistance to external environmental interference, ensures the stability and convenience of the fermentation process, avoids the impact of environmental changes on fermentation, and improves fermentation efficiency and safety.
Smart Images
Figure CN224091801U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fertilizer fermentation technical field especially is with organic fertilizer production uses anti -interference formula fermentation device. BACKGROUND
[0002] The production of organic fertilizer needs to go through multiple processing procedures, including raw material crushing, mixing, fermentation, granulation and the like, wherein in the fermentation link of organic fertilizer, a special fermentation device needs to be used to provide important guarantee for the production of the whole organic fertilizer.
[0003] The existing fermentation device has deficiencies in resisting interference from the external environment, and the overall working stability needs to be improved. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of organic fertilizer production uses anti -interference formula fermentation device can effectively avoid the interference of external environment change to fermentation, and the overall working stability is strong.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of organic fertilizer production uses anti -interference formula fermentation device, including fermentation tank, multiple first air pipes distributed side by side are installed in the fermentation tank, multiple air holes are provided on the symmetry side surface of the first air pipe, the first air pipe is fixedly installed with communication seat in one end, air pump is fixedly installed on the upper surface of the fermentation tank, the air outlet end of the air pump is fixedly installed with second air pipe, one end of the second air pipe is communicated with the air inlet end of communication seat, resistance heater is installed with the outside of the second air pipe, multiple mounting holes are provided on the upper surface of the fermentation tank, and humidity sensor is fixedly installed in the inside of mounting hole, the detection end of the humidity sensor extends to the inside of fermentation tank.
[0007] By adopting the above technical scheme, the temperature, humidity and oxygen of the fermentation of fertilizer can be self-regulated, and the anti-interference performance of the device to the external environment can be effectively improved.
[0008] Further, one spray pipe is installed at the symmetrical two side edges of the upper end in the fermentation tank respectively, and spray hole is provided on the outer surface of the spray pipe.
[0009] By adopting the above technical scheme, the spray pipe can be used to spray necessary water to the fertilizer.
[0010] Further, electromagnetic valve is fixedly installed at the air inlet port of the first air pipe.
[0011] By adopting the above technical scheme, the electromagnetic valve can be used to flexibly control the multiple first air pipes.
[0012] Furthermore, a temperature and humidity controller is fixedly installed on one outer surface of the fermentation chamber, the temperature and humidity sensor is electrically connected to the temperature and humidity controller, and the resistance heater is electrically connected to the temperature and humidity controller.
[0013] By adopting the above technical solution, temperature and humidity controllers can be used for control operations.
[0014] Furthermore, a feed trough is fixedly connected to the middle position of the upper surface of the fermentation box, and a cover plate is hinged to one side edge of the feed trough. A through hole is provided on the upper surface of the cover plate, and an air guide hose is installed at the through hole.
[0015] By adopting the above technical solution, the feed trough can be controlled, and the exhaust gas can be centrally guided using the air guide hose.
[0016] Furthermore, a discharge seat is fixedly connected to one outer surface of the fermentation box, and a motor is fixedly installed on the end face of the discharge seat. A screw rod is fixedly connected to one end of the rotating shaft of the motor, and the screw rod is placed at the bottom of the inside of the fermentation box.
[0017] By adopting the above technical solution, an orderly material discharge operation can be carried out.
[0018] In summary, the beneficial technical effects of this utility model are as follows:
[0019] 1. This utility model utilizes a temperature and humidity sensor to monitor the temperature and humidity status of the fertilizer inside the fermentation chamber in real time and transmits the temperature and humidity data to the temperature and humidity controller in real time. Simultaneously, during fertilizer fermentation, an air pump is activated, and the second air duct transmits high-pressure gas to the interior of the connecting seat. After being guided by the connecting seat, the high-pressure gas enters the interior of each first air duct and finally enters the interior of the fermentation chamber through the through-holes on the side surface of the first air duct. The flowing air provides oxygen for fertilizer fermentation, ensuring stable fermentation. Simultaneously, the flowing air effectively reduces the heat generated during fertilizer fermentation. Throughout the fermentation process, when the temperature and humidity controller determines whether the fertilizer temperature is too low based on the data detected by the temperature and humidity sensor, it activates a resistance heater to heat the air flowing inside the second air duct. At this time, the hot air ejected from the first air duct provides the necessary temperature for the fertilizer. This device can perform internal temperature self-regulation, effectively avoiding the influence of the external environment, and its overall anti-interference performance is effectively improved.
[0020] 2. After fermentation is complete, the discharge port of the discharge seat can be opened and the motor can be started. The motor drives the screw rod to rotate at the bottom of the fermentation box. The rotating screw rod can effectively discharge the fertilizer into the fermentation box, thereby effectively improving the practicality and ease of use of the entire fermentation device.
[0021] 3. This utility model, through the setting of a cover plate and a gas guiding hose, allows for the control and operation of the feed trough port using the cover plate. At the same time, during the daily fermentation process, the generated gas is collected and discharged to a centralized collection point using the gas guiding hose, which can effectively prevent the waste gas during the fertilizer fermentation process from affecting the surrounding environment. Attached Figure Description
[0022] Figure 1 This is a first-view perspective view of the three-dimensional structure of this utility model;
[0023] Figure 2 This is a second perspective view of the three-dimensional structure of this utility model;
[0024] Figure 3 This is a diagram of the internal structure of this utility model.
[0025] In the diagram: 1. Fermentation chamber; 2. Feed trough; 3. Cover plate; 4. Air guide hose; 5. Temperature and humidity sensor; 6. Air pump; 7. First air guide pipe; 8. Solenoid valve; 9. Connecting seat; 10. Second air guide pipe; 11. Resistance heater; 12. Spray pipe; 13. Discharge seat; 14. Motor; 15. Temperature and humidity controller; 16. Screw rod. Detailed Implementation
[0026] The method of this utility model will be further described in detail below with reference to the accompanying drawings.
[0027] Reference Figure 1 , Figure 2 , Figure 3An anti-interference fermentation device for organic fertilizer production includes a fermentation tank 1. Multiple first air guide pipes 7 arranged side-by-side are installed inside the fermentation tank 1. Multiple air vents are provided on the symmetrical side surfaces of each first air guide pipe 7. A connecting seat 9 is fixedly installed at one end of each first air guide pipe 7. An air pump 6 is fixedly installed on the upper surface of the fermentation tank 1. A second air guide pipe 10 is fixedly installed at the outlet end of the air pump 6. One end of the second air guide pipe 10 is connected to the air inlet end of the connecting seat 9. A resistance heater 11 is sleeved on the outside of the second air guide pipe 10. The resistance heater 11 includes a shell and a spiral-shaped resistance heating tube. Multiple mounting holes are provided on the upper surface of the fermentation chamber 1, and a temperature and humidity sensor 5 (RS-WS-N01-ATH) is fixedly installed inside the mounting holes. The detection end of the temperature and humidity sensor 5 extends into the interior of the fermentation chamber 1. A spray pipe 12 is installed on each of the two symmetrical sides at the upper end of the interior of the fermentation chamber 1. Spray holes are provided on the outer surface of the spray pipe 12. A temperature and humidity controller 15 is fixedly installed on one outer surface of the fermentation chamber 1. The temperature and humidity sensor 5 is electrically connected to the temperature and humidity controller 15. The resistance heater 11 is electrically connected to the temperature and humidity controller 15. The air inlet of the first air duct 7 is... A solenoid valve 8 is fixedly installed, through which a temperature and humidity sensor 5 monitors the temperature and humidity of the fertilizer inside the fermentation chamber 1 in real time and transmits the temperature and humidity data to a temperature and humidity controller 15. Simultaneously, during fertilizer fermentation, an air pump 6 is activated, and a second air pipe 10 delivers high-pressure gas to the connecting seat 9. Guided by the connecting seat 9, the high-pressure gas enters the interior of each first air pipe 7, and finally enters the fermentation chamber 1 through through holes on the side surface of the first air pipe 7. The flowing air provides oxygen for fertilizer fermentation, ensuring stable fermentation. The air can effectively reduce the heat generated during fertilizer fermentation. During the entire fermentation process, the temperature and humidity controller 15 determines whether the fertilizer temperature is too low based on the data detected by the temperature and humidity sensor 5. When this occurs, the temperature and humidity controller 15 activates the resistance heater 11 to heat the air flowing inside the second air duct 10. At this time, the hot air ejected from the first air duct 7 can provide the necessary temperature for the fertilizer. This device can perform internal temperature self-regulation and effectively avoid the influence of the external environment, thus effectively improving the overall anti-interference performance.
[0028] Reference Figure 1 , Figure 3A feed trough 2 is fixedly connected to the middle position of the upper surface of the fermentation tank 1. A cover plate 3 is hinged to one side edge of the feed trough 2. A through hole is provided on the upper surface of the cover plate 3, and a gas guide hose 4 is installed at the through hole. Through the setting of the cover plate 3 and the gas guide hose 4, the port of the feed trough 2 can be controlled by the cover plate 3. At the same time, during the daily fermentation process, the gas generated is collected and discharged to a centralized collection point by the gas guide hose 4, which can effectively avoid the impact of waste gas during the fertilizer fermentation process on the surrounding environment.
[0029] Reference Figure 1 , Figure 3 A discharge seat 13 is fixedly connected to one outer surface of the fermentation tank 1. A motor 14 is fixedly installed on the end face of the discharge seat 13. A screw rod 16 is fixedly connected to one end of the rotating shaft of the motor 14. The screw rod 16 is placed at the bottom of the inside of the fermentation tank 1. After fermentation is completed, the discharge port of the discharge seat 13 can be opened, and then the motor 14 can be started. The motor 14 drives the screw rod 16 to rotate at the bottom of the inside of the fermentation tank 1. The rotating screw rod 16 can effectively discharge the fertilizer into the inside of the fermentation tank 1, thereby effectively improving the practicality and ease of use of the entire fermentation device.
[0030] Working Principle: In use, first place the device in the designated location, then place the fertilizer to be fermented into the fermentation chamber 1 through the feed trough 2. Then, close the cover plate 3 to begin fermentation. During fermentation, the air pump 6 is activated, and the second air pipe 10 transmits high-pressure gas to the connecting seat 9. After being guided by the connecting seat 9, the high-pressure gas enters the interior of each first air pipe 7, and finally enters the interior of the fermentation chamber 1 through the through-holes on the side surface of the first air pipe 7. The flowing air provides oxygen for fertilizer fermentation and reduces the heat generated during fermentation. Throughout the fermentation process, the temperature and humidity sensor 5 monitors the temperature and humidity of the fertilizer inside the fermentation chamber 1 in real time and transmits the data to the temperature and humidity controller 15. When the internal temperature of the fertilizer is too low, the temperature and humidity controller 15 activates the resistance heater 11. The heater 11 effectively heats the air flowing inside the second air pipe 10. At this time, the hot air sprayed from the first air pipe 7 can provide the necessary temperature for the fertilizer. When the fertilizer has low humidity, the control valve on the spray pipe 12 is opened, and water is sprayed from the spray holes on the outer surface of the spray pipe 12, which can effectively increase the humidity of the fertilizer. The device can automatically adjust the temperature and humidity of the fertilizer, and the entire fertilizer fermentation can proceed stably. After fermentation is completed, the discharge port of the discharge seat 13 is opened, and then the motor 14 is started. The motor 14 drives the screw rod 16 to rotate at the bottom of the fermentation box 1. The rotating screw rod 16 can effectively discharge the fertilizer from the fermentation box 1. During the entire fermentation process, the cover plate 3 is closed, and the generated gas is collected and discharged to the centralized collection point using the air guide hose 4, which can effectively prevent the waste gas during the fertilizer fermentation process from affecting the surrounding environment.
[0031] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. An anti-interference fermentation device for organic fertilizer production, comprising a fermentation chamber (1), characterized in that: The fermentation chamber (1) is equipped with multiple first air guide pipes (7) arranged in parallel. Multiple air vents are provided on the symmetrical side surfaces of the first air guide pipes (7). A connecting seat (9) is fixedly installed at one end of the first air guide pipe (7). An air pump (6) is fixedly installed on the upper surface of the fermentation chamber (1). A second air guide pipe (10) is fixedly installed at the air outlet end of the air pump (6). One end of the second air guide pipe (10) is connected to the air inlet end of the connecting seat (9). A resistance heater (11) is sleeved on the outside of the second air guide pipe (10). Multiple mounting holes are provided on the upper surface of the fermentation chamber (1). A temperature and humidity sensor (5) is fixedly installed inside the mounting holes. The detection end of the temperature and humidity sensor (5) extends into the interior of the fermentation chamber (1).
2. The anti-interference fermentation device for organic fertilizer production according to claim 1, characterized in that: A spray pipe (12) is installed on each of the two symmetrical sides at the upper end of the fermentation box (1), and spray holes are provided on the outer surface of the spray pipe (12).
3. The anti-interference fermentation device for organic fertilizer production according to claim 1, characterized in that: A solenoid valve (8) is fixedly installed at the air inlet of the first air guide pipe (7).
4. The anti-interference fermentation device for organic fertilizer production according to claim 1, characterized in that: A temperature and humidity controller (15) is fixedly installed on one side of the outer surface of the fermentation box (1). The temperature and humidity sensor (5) is electrically connected to the temperature and humidity controller (15), and the resistance heater (11) is electrically connected to the temperature and humidity controller (15).
5. The anti-interference fermentation device for organic fertilizer production according to claim 1, characterized in that: A feed trough (2) is fixedly connected to the middle position of the upper surface of the fermentation box (1). A cover plate (3) is hinged to one side edge of the feed trough (2). A through hole is provided on the upper surface of the cover plate (3), and a gas guide hose (4) is installed at the through hole.
6. The anti-interference fermentation device for organic fertilizer production according to claim 1, characterized in that: A discharge seat (13) is fixedly connected to one side of the outer surface of the fermentation box (1). A motor (14) is fixedly installed on the end face of the discharge seat (13). A screw rod (16) is fixedly connected to one end of the rotating shaft of the motor (14). The screw rod (16) is placed at the bottom of the inside of the fermentation box (1).