Large-flow pneumatic control pipe valve

By installing noise-reducing shells and fiberglass layers on both sides of the pneumatic control valve body, the noise problem of large-flow pneumatic control valves under high pressure differential is solved, achieving effective noise reduction and convenient installation.

CN224093943UActive Publication Date: 2026-04-07NINGBO KENENG MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing high-flow pneumatic control valves suffer from severe noise problems under high pressure differential and high flow conditions, affecting the working environment.

Method used

Noise-reducing shells are installed on both sides of the pneumatic valve body, and a fiberglass layer is set inside. Combined with limit support blocks and fixing components, a noise reduction mechanism is formed, which reduces noise through the sound insulation effect of fiberglass.

Benefits of technology

It effectively reduces the noise of the pneumatic control valve under high flow conditions, and is easy to install without affecting the normal operation of the pneumatic control valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pneumatic control valves, in particular to a large-flow pneumatic control pipe valve which comprises a pneumatic control valve body, noise reduction mechanisms are symmetrically installed on the two sides of the pneumatic control valve body, each noise reduction mechanism comprises a noise reduction shell, lower installation clamping rings are symmetrically and fixedly connected to the bottom of each noise reduction shell, and a first installation cavity is formed in the top of each noise reduction shell. The noise reduction shells are arranged on the two sides of the pneumatic control valve body, a first mounting cavity is formed in the noise reduction shells, a second mounting cavity is formed in the positions, below the first mounting cavity, of the noise reduction shells in a communicating mode, limiting supporting blocks are symmetrically and fixedly connected to the inner wall of the second mounting cavity, a connecting support is arranged at the top of the pneumatic control valve body, and a pneumatic executing mechanism is arranged at the top of the connecting support. According to the noise reduction structure, the noise reduction shell is additionally arranged and matched with the glass fiber layer, the effective sound insulation effect can be achieved, in this way, it is guaranteed that when the large-flow pneumatic control pipe valve works, the additionally-arranged noise reduction mechanism can effectively reduce noise, and the noise reduction shell is convenient and fast to install.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of pneumatic control valve, especially large flow pneumatic control pipe valve. BACKGROUND

[0002] Large flow pneumatic control pipe valve is a device for controlling gas flow, which can realize accurate gas flow control under large flow conditions. It is usually composed of valve body, air cylinder, sealing partition, top rod, piston sheet and other components. Its working principle is to control the on-off and flow of gas by the action of gas pressure on the top rod and sealing element, and it is widely used in pneumatic control system, such as industrial automation, mechanical manufacturing and other fields.

[0003] Some large flow pneumatic control pipe valves may produce a lot of noise during the flow and throttling process of gas in the valve, especially under high pressure difference and large flow conditions, the noise problem may be more obvious, which may affect the working environment. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and proposes a large flow pneumatic control pipe valve.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] Large flow pneumatic control pipe valve, including pneumatic control valve body, the both sides of pneumatic control valve body symmetry install noise reduction mechanism, the noise reduction mechanism includes noise reduction shell, the bottom of noise reduction shell symmetry fixedly connected with lower installation snap ring, the top of noise reduction shell is equipped with first installation cavity, the second installation cavity is communicated and set up below first installation cavity, the second installation cavity inner wall symmetry fixedly connected with limiting support block.

[0007] In addition, the preferred structure is that the top of the pneumatic control valve body is provided with a connecting bracket, and the top of the connecting bracket is provided with a pneumatic actuator.

[0008] In addition, the preferred structure is that the connecting bracket is installed in the second installation cavity, the pneumatic actuator is installed in the first installation cavity, and the limiting support block abuts against the bottom of the connecting bracket on both sides.

[0009] In addition, the preferred structure is that the inside of the noise reduction shell is a glass fiber layer.

[0010] In addition, the preferred structure is that the bottom of the lower installation snap ring is fixedly connected with a first binding tape opening, the noise reduction shell body is symmetrically provided with a mounting hole on both sides of the first installation cavity, and a fixing component is installed at the mounting hole.

[0011] In addition, a preferred structure is that the noise-reducing housing is symmetrically and fixedly connected to the second strap openings on both sides of the second mounting cavity, and the noise-reducing housing is provided with a plurality of heat dissipation vents evenly on the shell of the second mounting cavity.

[0012] The beneficial effects of this utility model are as follows: By installing noise-reducing shells on both sides of the valve body of the large-flow pneumatic control valve and combining them with a glass fiber layer, this utility model can effectively play a sound insulation role. This ensures that when the large-flow pneumatic control valve is working, the added noise reduction mechanism can effectively reduce noise, and the installation of the noise-reducing shells is also relatively convenient. Attached Figure Description

[0013] Figure 1 A schematic diagram of a noise reduction mechanism installed on both sides of the pneumatic control valve body;

[0014] Figure 2 A schematic diagram of the structure in which the pneumatic valve body is installed inside the noise reduction mechanism;

[0015] Figure 3 This is a schematic diagram of the noise reduction mechanism and the pneumatic control valve body after disassembly.

[0016] Figure 4 This is a schematic diagram of the noise reduction mechanism;

[0017] Figure 5 This is a cross-sectional view of the noise-reducing housing.

[0018] In the figure: 1. Pneumatic valve body, 11. Connecting bracket, 12. Pneumatic actuator, 2. Noise reduction mechanism, 21. Noise reduction shell, 211. Fiberglass layer, 22. Lower mounting ring, 221. First strap opening, 23. First mounting cavity, 24. Mounting hole, 25. Second strap opening, 26. Heat dissipation vent, 27. Second mounting cavity, 3. Fixing component, 4. Limiting support block. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Reference Figures 1-5 A high-flow pneumatic control valve includes a pneumatic control valve body 1. Noise reduction mechanisms 2 are symmetrically installed on both sides of the pneumatic control valve body 1. The noise reduction mechanism 2 includes a noise reduction housing 21. A lower mounting ring 22 is symmetrically fixedly connected to the bottom of the noise reduction housing 21. A first mounting cavity 23 is opened at the top of the noise reduction housing 21. A second mounting cavity 27 is opened below the first mounting cavity 23. Limiting support blocks 4 are symmetrically fixedly connected to the inner wall of the second mounting cavity 27. The noise reduction housing 21 can effectively reduce noise.

[0021] The valve body 1 of the pneumatic control valve is provided with a connecting bracket 11 on the top, and the connecting bracket 11 is provided with a pneumatic actuator 12 on the top.

[0022] In addition, the connecting bracket 11 is installed in the second mounting cavity 27, the pneumatic actuator 12 is installed in the first mounting cavity 23, and the limiting support block 4 abuts against the bottom of the connecting brackets 11 on both sides. The limiting support block 4 is used to ensure that the noise reduction housing 21 is supported and installed on the pneumatic control valve body 1.

[0023] Meanwhile, the noise-reducing shell 21 has a glass fiber layer 211 inside, and the glass fiber material has a good sound insulation effect.

[0024] In addition, the bottom of the lower mounting ring 22 is fixedly connected to the first strap opening 221, and the noise reduction shell 21 is symmetrically provided with mounting holes 24 on both sides of the first mounting cavity 23. The mounting holes 24 are equipped with fixing parts 3, which are used to connect the two noise reduction shells 21.

[0025] Meanwhile, the noise-reducing housing 21 is symmetrically and fixedly connected to the second strap openings 25 on both sides of the second mounting cavity 27, and the noise-reducing housing 21 is provided with a plurality of heat dissipation openings 26 evenly on the housing of the second mounting cavity 27, which are used for heat dissipation.

[0026] In this embodiment, after the pneumatic control valve 1 is installed, the noise reduction mechanism 2 is installed. The lower mounting ring 22 is clamped on both sides of the valve body 1 of the pneumatic control valve, and the limiting support block 4 is pressed against the upper surface of the valve body 1 and against the bottom of the connecting bracket 11. After ensuring that the mounting hole 24 is aligned, the fixing component 3 is installed. Then, the disposable strap is inserted into the first strap opening 221 and the second strap opening 25 and tightened to install the noise reduction mechanism 2. In this way, only one pair of fixing components 3 is needed to complete the installation. When the pneumatic control valve is working, the noise reduction shell 21 can effectively play a noise reduction role.

[0027] In this utility model, by installing noise-reducing housings 21 on both sides of the valve body 1 of the high-flow pneumatic control valve and cooperating with glass fiber layers 211, effective sound insulation can be achieved. This ensures that when the high-flow pneumatic control valve is working, the noise-reducing mechanism 2 can effectively reduce noise, and the installation of the noise-reducing housings 21 is also relatively convenient.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-flow-rate pneumatic control valve, comprising a pneumatic control valve body (1), characterized in that, The air control valve body (1) is symmetrically equipped with noise reduction mechanisms (2) on both sides. The noise reduction mechanism (2) includes a noise reduction shell (21). The bottom of the noise reduction shell (21) is symmetrically fixedly connected with a lower mounting ring (22). The top of the noise reduction shell (21) is provided with a first mounting cavity (23). The noise reduction shell (21) is located below the first mounting cavity (23) and has a second mounting cavity (27) connected in communication. The inner wall of the second mounting cavity (27) is symmetrically fixedly connected with a limit support block (4). The noise-reducing shell (21) has a glass fiber layer (211) inside.

2. The high-flow-rate pneumatic control valve according to claim 1, characterized in that, The valve body (1) of the pneumatic control valve is provided with a connecting bracket (11) on the top, and a pneumatic actuator (12) is provided on the top of the connecting bracket (11).

3. The high-flow-rate pneumatic control valve according to claim 2, characterized in that, The connecting bracket (11) is installed in the second mounting cavity (27), the pneumatic actuator (12) is installed in the first mounting cavity (23), and the limiting support block (4) abuts against the bottom of the connecting bracket (11) on both sides.

4. The high-flow-rate pneumatic control valve according to claim 1, characterized in that, The bottom of each of the lower mounting rings (22) is fixedly connected to a first strap opening (221). The noise reduction shell (21) is provided with mounting holes (24) symmetrically on both sides of the first mounting cavity (23). Fixing components (3) are installed at the mounting holes (24).

5. The high-flow-rate pneumatic control valve according to claim 1, characterized in that, The noise-reducing housing (21) is symmetrically fixedly connected to the second strap openings (25) on both sides of the second mounting cavity (27), and the noise-reducing housing (21) is provided with a plurality of heat dissipation openings (26) evenly on the housing of the second mounting cavity (27).