Safety control device for pressure vessel
By introducing locking components and waterproof rings into the pressure vessel safety control device, environmental interference is isolated, solving the problem of inaccurate measurements under high temperature, humidity, and vibration conditions. In case of failure, a backup controller is provided for rapid repair, ensuring the stable operation of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2026-04-07
AI Technical Summary
Existing pressure vessel safety control devices are susceptible to interference from environmental factors such as high temperature, humidity, and vibration, which can lead to inaccurate measurements and false alarms. Furthermore, timely repairs are necessary in case of malfunctions to ensure normal operation.
A safety control device was designed, comprising an alarm controller, a pressure sensor, a welded tube, a locking assembly, a backup assembly, and a waterproof ring. The locking assembly and the waterproof ring isolate environmental interference, while the backup controller provides timely maintenance in case of failure, ensuring the normal operation of the device.
It improves measurement accuracy, reduces false alarm rate, and enables rapid repair via backup controller in case of failure, ensuring the normal operation of pressure vessels.
Smart Images

Figure CN224094243U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pressure vessel safety control devices, specifically a safety control device for pressure vessels. Background Technology
[0002] The pressure vessel safety control device converts the pressure signal into an electrical signal using a pressure sensor when the pressure inside the pressure vessel exceeds or falls below a set safety value. This signal is then transmitted to the alarm controller, which triggers an audible and visual alarm to alert operators to take appropriate measures. The device responds quickly, issuing an alarm at the first sign of pressure abnormality. Multiple alarm thresholds can be set to provide different levels of alarm alerts. However, regular calibration and maintenance are required to ensure its reliability.
[0003] Existing pressure vessel safety control devices are susceptible to interference from environmental factors such as high temperature, humidity, and vibration, which can lead to inaccurate measurements and false alarms. If a pressure vessel safety control device malfunctions, it needs to be repaired promptly; otherwise, the pressure vessel may not be able to function properly. Utility Model Content
[0004] The purpose of this invention is to provide a safety control device for pressure vessels to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A safety control device for a pressure vessel includes an alarm controller, a pressure sensor, a welded pipe, and a mounting assembly. The alarm controller has a mounting point for the pressure sensor, and a support for the pressure sensor is fixed to the welded pipe. The mounting assembly has a fixing point for both the pressure sensor and the welded pipe, and also includes...
[0007] A locking assembly is mounted on the pressure sensor;
[0008] A spare component is provided on the pressure sensor;
[0009] The pressure sensor has a mounting shell at the engagement point, a probe tube is fixed to one side of the welded tube, a fastening thread is provided at the fixing point of the probe tube, a connecting joint is fixed to one side of the welded tube, an audible and visual alarm light is installed at the connection point of the connecting joint, and a pressure vessel connection end is fixed to the mounting point of the welded tube.
[0010] As described above, the safety control device for pressure vessels includes an alarm controller mounted inside the pressure sensor via a mounting housing.
[0011] As described above, the safety control device for pressure vessels includes a probe tube and a connecting joint that are mounted on the pressure vessel via a pressure vessel connection end.
[0012] As described above, the safety control device for pressure vessels includes a locking assembly with a built-in locking groove inside the pressure sensor, which is assembled outside the mounting housing via the built-in locking groove.
[0013] The safety control device for pressure vessels as described above: the backup component includes a glass cover fastened to the rear end of the pressure sensor, a threaded ring provided at the mounting point on the glass cover, and a sealing ring provided at the threaded part of the threaded ring.
[0014] As described above, the safety control device for pressure vessels includes a glass cover and a threaded ring that are threadedly fastened to the sealing ring.
[0015] The safety control device for pressure vessels as described above: the backup component further includes a waterproof ring fixedly mounted on the glass cover, and a backup controller is disposed inside the waterproof ring.
[0016] Compared with the prior art, the beneficial effects of this utility model are: the waterproof ring is squeezed onto the rear end of the pressure sensor by the backup controller, and the glass cover and threaded ring are threaded and fastened to the backup controller and the waterproof ring. The backup controller and the alarm controller have the same function. Once the pressure vessel safety control device fails, it can be repaired and used in a timely manner through the backup controller and the alarm controller, which helps the pressure vessel maintain normal working function.
[0017] The pressure sensor and the built-in locking groove are locked together on the outside of the alarm controller. The pressure sensor and the built-in locking groove cover the outside of the pressure vessel safety control device, which can isolate high temperature, humidity, vibration and other factors to avoid interference from environmental factors. The mounting shell is fixedly connected to the outside of the pressure vessel safety control device. The mounting shell slides and locks into the pressure sensor and the built-in locking groove, which prevents the pressure vessel safety control device from being exposed to high temperature, humidity, vibration and other factors, improves measurement accuracy and reduces false alarms. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the structure of the locking assembly of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the spare component of this utility model;
[0021] Figure 4 This is a schematic diagram of the installation structure of the backup controller of this utility model.
[0022] In the diagram: 1. Alarm controller; 2. Pressure sensor; 3. Mounting housing; 4. Welded pipe; 5. Probe tube; 6. Fastening threaded head; 7. Pressure vessel connection end; 8. Audible and visual alarm light; 9. Connecting joint; 10. Built-in locking groove; 11. Sealing ring; 12. Glass cover; 13. Threaded ring; 14. Waterproof ring; 15. Spare controller. Detailed Implementation
[0023] Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.
[0024] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.
[0025] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented even without certain specific details. In some instances, methods, means, and elements well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.
[0026] Please see Figures 1-4 A safety control device for pressure vessels is proposed, comprising an alarm controller 1, a pressure sensor 2, a welded pipe 4, and an installation assembly.
[0027] A pressure sensor 2 is installed at the mounting point on the alarm controller 1. A welded pipe 4 is fixed at the support of the pressure sensor 2. The pressure sensor 2 and the welded pipe 4 are installed at the fixing point on the mounting assembly. A snap-fit assembly is installed on the pressure sensor 2. A spare assembly is installed on the pressure sensor 2.
[0028] The welding tube 4 is welded to the pressure sensor 2, so that the alarm controller 1 is installed on the pressure sensor 2. The pressure sensor 2 and the alarm controller 1 are fastened to the pressure vessel by the welding tube 4 and fastened by the threaded connection. Apply an appropriate amount of sealant or wrap Teflon tape on the thread, then screw the sensor into the mounting hole and tighten it with a wrench.
[0029] Among them, the pressure sensor 2 is provided with a mounting shell 3 at the engagement point, the probe tube 5 is fixed on one side of the welded tube 4, the probe tube 5 is provided with a fastening thread head 6 at the fixing point, the welded tube 4 is fixed with a connecting joint 9 on one side, the connecting joint 9 is provided with an audible and visual alarm light 8 at the connection point, and the pressure vessel connection end 7 is fixed at the mounting point of the welded tube 4.
[0030] In this embodiment, the mounting shell 3 is fixedly connected to the alarm controller 1. The alarm controller 1 is engaged with the pressure sensor 2 through the mounting shell 3, allowing the pressure sensor 2 and the alarm controller 1 to be installed together. The connecting joint 9 and the probe tube 5 are welded to both sides of the welding pipe 4 respectively. The pressure sensor 2 and the alarm controller 1 are installed as a pressure vessel through the connecting joint 9 and the probe tube 5 on the welding pipe 4. The pressure sensor 2 converts the pressure signal into an electrical signal and transmits it to the alarm controller 1. The controller triggers the audible and visual alarm light 8 to remind the operator to take appropriate measures.
[0031] Preferably, the alarm controller 1 is installed inside the pressure sensor 2 through the mounting housing 3, and the connecting connector 9 and the probe tube 5 are installed on the pressure sensor 2 through the welding tube 4. The pressure sensor 2 and the alarm controller 1 measure the pressure signal and convert it into an electrical signal through the connecting connector 9 and the probe tube 5, and transmit it to the alarm controller 1.
[0032] Preferably, the probe tube 5 and the connecting joint 9 are installed on the pressure vessel through the pressure vessel connecting end 7. The pressure sensor 2 and the alarm controller 1 are fastened to the pressure vessel through the welding tube 4. The pressure vessel connecting end 7 is fastened by threaded connection. An appropriate amount of sealant is applied to the thread of the pressure vessel connecting end 7 or Teflon tape is wrapped around it. Then the sensor is screwed into the mounting hole and tightened with a wrench.
[0033] Please refer to Figure 1 and Figure 2 In this embodiment, the engagement assembly includes a built-in engagement groove 10 formed inside the pressure sensor 2, and the pressure sensor 2 is assembled on the outside of the mounting housing 3 through the built-in engagement groove 10.
[0034] The built-in locking groove 10 is located inside the pressure sensor 2. The alarm controller 1 is installed inside the built-in locking groove 10 and the pressure sensor 2 via the mounting shell 3. The pressure sensor 2 and the built-in locking groove 10 are locked together outside the alarm controller 1. The pressure sensor 2 and the built-in locking groove 10 cover the outside of the pressure vessel safety control device, which can isolate high temperature, humidity, vibration, etc., and avoid interference from environmental factors. The mounting shell 3 is fixedly connected to the outside of the pressure vessel safety control device. It is also slidably locked inside the pressure sensor 2 and the built-in locking groove 10 by the mounting shell 3, which prevents the pressure vessel safety control device from being subjected to high temperature, humidity, vibration, etc., thereby improving measurement accuracy and reducing its false alarm rate.
[0035] Please refer to Figure 3 and Figure 4 In this embodiment, the spare component includes a glass cover 12 fastened to the rear end of the pressure sensor 2, a threaded ring 13 is provided at the mounting point on the glass cover 12, and a sealing ring 11 is provided at the threaded part of the threaded ring 13.
[0036] The glass cover 12 and the threaded ring 13 are fastened to the rear end of the pressure sensor 2 by the sealing ring 11, which can seal the pressure sensor 2 and protect the pressure sensor 2.
[0037] Preferably, the glass cover 12 and the threaded ring 13 are threadedly fastened to the sealing ring 11, and the sealing ring 11 seals the glass cover 12 and the threaded ring 13 to prevent moisture from entering the interior of the glass cover 12 and the threaded ring 13.
[0038] Please refer to Figure 3 and Figure 4 In this embodiment, the backup component also includes a waterproof ring 14 fixedly installed on the glass cover 12, and a backup controller 15 is provided inside the waterproof ring 14.
[0039] The backup controller 15 is installed at the rear end of the pressure sensor 2, so that the waterproof ring 14 is pressed against the rear end of the pressure sensor 2 by the backup controller 15. The glass cover 12 and the threaded ring 13 are then threadedly fastened to the backup controller 15 and the waterproof ring 14. The backup controller 15 and the alarm controller 1 have the same function. If the pressure vessel safety control device fails, it can be repaired and used in a timely manner through the backup controller 15 and the alarm controller 1, which helps the pressure vessel maintain normal operation.
[0040] As can be seen from the above, during use, the connecting joint 9 and the probe tube 5 are welded to both sides of the welding pipe 4 respectively. The pressure sensor 2 and the alarm controller 1 are installed in the pressure vessel through the connecting joint 9 and the probe tube 5 on the welding pipe 4. The pressure sensor 2 converts the pressure signal into an electrical signal and transmits it to the alarm controller 1. The controller triggers the audible and visual alarm light 8. The glass cover 12 and the threaded ring 13 are then threaded and fastened to the backup controller 15 and the waterproof ring 14. The backup controller 15 and the alarm controller 1 have the same function. If the pressure vessel safety control device fails, it can be repaired and used in a timely manner through the backup controller 15 and the alarm controller 1.
[0041] The alarm controller 1 is installed inside the built-in locking slot 10 and the pressure sensor 2 via the mounting shell 3. The pressure sensor 2 and the built-in locking slot 10 are locked together on the outside of the alarm controller 1. The pressure sensor 2 and the built-in locking slot 10 cover the outside of the pressure vessel safety control device, which can isolate high temperature, humidity, vibration and other factors, and avoid interference from environmental factors.
[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A safety control device for a pressure vessel, comprising an alarm controller (1), a pressure sensor (2), a welded pipe (4), and a mounting assembly, wherein the pressure sensor (2) is mounted on the alarm controller (1), the welded pipe (4) is fixed to a support on the pressure sensor (2), and the pressure sensor (2) and the welded pipe (4) are fixed to a fixing point on the mounting assembly, characterized in that: It also includes settings, The engagement assembly is mounted on the pressure sensor (2); A spare component is provided on the pressure sensor (2); The pressure sensor (2) is provided with a mounting shell (3) at the engagement point, a probe tube (5) is fixed on one side of the welded pipe (4), a fastening thread head (6) is provided at the fixing point of the probe tube (5), a connecting joint (9) is fixed on one side of the welded pipe (4), an audible and visual alarm light (8) is installed at the connection point of the connecting joint (9), and a pressure vessel connection end (7) is fixed at the mounting point of the welded pipe (4).
2. The safety control device for a pressure vessel according to claim 1, characterized in that, The alarm controller (1) is installed inside the pressure sensor (2) via a mounting housing (3).
3. The safety control device for a pressure vessel according to claim 1, characterized in that, The probe tube (5) and the connecting joint (9) are installed on the pressure vessel via the pressure vessel connecting end (7).
4. A safety control device for a pressure vessel according to claim 1, characterized in that, The engagement assembly includes a built-in engagement slot (10) inside the pressure sensor (2), and the pressure sensor (2) is assembled outside the mounting housing (3) through the built-in engagement slot (10).
5. A safety control device for a pressure vessel according to claim 1, characterized in that, The backup component includes a glass cover (12) fastened to the rear end of the pressure sensor (2), a threaded ring (13) is provided at the mounting point on the glass cover (12), and a sealing ring (11) is provided at the threaded part of the threaded ring (13).
6. A safety control device for a pressure vessel according to claim 5, characterized in that, The glass cover (12) and the threaded ring (13) are threadedly fastened to the sealing ring (11).
7. A safety control device for a pressure vessel according to claim 6, characterized in that, The backup component also includes a waterproof ring (14) fixedly mounted on the glass cover (12), and a backup controller (15) is provided inside the waterproof ring (14).