Thermal management unit
By combining the condenser and static pressure pipes with the air outlet pipes in the thermal management unit, the problem of excessive fan noise has been solved, resulting in a quieter working environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-31
- Publication Date
- 2026-04-07
AI Technical Summary
In existing thermal management units, excessive noise is caused by airflow impact between the fan and components and direct noise emission, which affects the working environment.
The condenser is installed on one side of the fan outlet and connected to the outlet duct through a static pressure pipe. The drive component is placed outside the static pressure pipe. The condenser and static pressure pipe are used to intercept noise and prevent airflow from hitting the drive component. Combined with a small gap fan design, flow equalization shroud and sound insulation materials, noise is reduced.
It effectively reduces the wind noise of the thermal management unit and improves the quietness of the working environment.
Smart Images

Figure CN224096743U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to unit heat dissipation technical field especially relates to a heat management unit. BACKGROUND
[0002] Nowadays, as battery technology is more and more developed, the battery system heat is taken away through circulating flow cooling liquid, and the heat of the cooling liquid is blown out through the fan, so that the best working temperature condition of the battery pack is realized, and the battery can be kept at a suitable working temperature through the heat management unit.
[0003] The heat management unit under the prior art places all necessary components such as a compressor, a water pump, a water-side plate evaporator, a water pipe circuit, a refrigerant pipe, a PTC heater and a control box, which are necessary for the heat pipe group unit, in the air duct on the fan exhaust side of the heat management unit, which will cause the airflow passing through the fan to collide, turn back, swirl and rotate between the airflow and the parts after encountering the above-mentioned parts, so that the wind noise in the heat management unit is increased, and finally the noise is discharged to the outside through the exhaust duct of the heat management unit. At the same time, the existing condenser is placed on the side of the fan inlet, and the noise generated by the fan is mainly discharged directly outward from the outlet side, so that the noise on the fan exhaust side is directly discharged to the outside through the exhaust duct, and finally the noise of the heat management unit under working condition is too high. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a heat management unit to solve the problem of excessive noise generated by the fan in the heat management unit under the prior art.
[0005] To achieve this purpose, the utility model adopts the following technical scheme: the utility model provides a heat management unit, which comprises a support, a fan, a condenser, an air outlet duct, a static pressure duct and a driving component. The driving component can drive the cooling liquid in the heat management unit to flow. The fan is installed on the side surface of the support. The fan is communicated with the air outlet duct through the static pressure duct. The air outlet duct is communicated with the outside. The condenser is arranged between the air outlet duct and the static pressure duct. The driving component is installed on the support. The driving component is installed on the outside of the air outlet duct and the static pressure duct. The condenser is installed on the outlet side of the fan.
[0006] Preferably, the fan comprises a framework and a blade. The blade is rotatably installed on the framework. A gap is left between the blade and the inner side of the framework. The smaller the gap is, the lower the noise of the fan is.
[0007] Preferably, a first flow equalizing cover is arranged on the inlet side of the fan. The first flow equalizing cover is attached to the side of the support. First air permeable holes are arranged on the first flow equalizing cover. The first air permeable holes are distributed in a matrix.
[0008] As preferably, a second flow equalizing cover is attached to the bracket, the second flow equalizing cover is arranged at one end of the air outlet of the air outlet duct, a second air permeable hole is arranged on the second flow equalizing cover, and the second air permeable hole is arranged in a matrix.
[0009] As preferably, the bracket is a rectangular cuboid, the fan and the air outlet are arranged on two adjacent sides of the bracket, the air outlet duct is arc-shaped, four groups of openings are arranged on the side of the static pressure duct close to the bracket from top to bottom, the fan is arranged in the opening, and the side of the static pressure duct, the side of the air outlet duct and the bracket form a placing area, and the driving member is arranged in the placing area.
[0010] As preferably, resistance sound insulation cotton and sound absorbing wedge are arranged on the inner wall of the static pressure duct.
[0011] As preferably, the condenser is made of metal, a hole is formed on the condenser, the hole is arranged in a matrix, and the airflow generated by the fan flows through the hole.
[0012] Beneficial effects: firstly, the condenser is arranged at one side of the air outlet of the fan, the static pressure duct is formed between the condenser and the fan, the airflow of the fan can directly contact the condenser, without obstruction and noise, the condenser can block part of the noise from spreading to the outside along the static pressure duct and the air outlet duct, the driving member is arranged outside the air outlet duct and the static pressure duct, so that the airflow generated by the rotation of the fan cannot impact the driving member, and the airflow can be discharged along the static pressure duct and the air outlet duct, the possibility of noise generated by the airflow impacting the driving member is avoided, the airflow blown by the fan can be smoothly discharged outside along the static pressure duct and the air outlet duct, and the wind noise generated by the heat management unit is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 is the internal main body view of the heat management unit of the utility model;
[0014] Fig. 2 is the sectional view of the heat management unit of the utility model;
[0015] Fig. 3 is the shell view of the heat management unit of the utility model.
[0016] In the drawing: 1-bracket; 11-placing area; 2-fan; 21-skeleton; 22-blade; 3-condenser; 4-air outlet duct; 5-static pressure duct; 6-driving member; 7-first flow equalizing cover; 8-second flow equalizing cover. DETAILED DESCRIPTION
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0018] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0020] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0021] In existing thermal management units, the condenser is installed on one side of the fan inlet. However, the fan noise is mainly discharged to the outside from the fan outlet along the air outlet duct, resulting in a relatively high noise level in the thermal management unit. In addition, the drive components, such as the compressor, water pump, water-side plate evaporator, water pipes, refrigerant pipes, PTC heater, and control box, are also installed inside the air outlet duct. This causes the airflow blown by the fan to hit the aforementioned drive components, further increasing the wind noise of the thermal management unit.
[0022] To solve the above problems, such as Figs. 1 to 3As shown, this utility model provides a thermal management unit, including a bracket 1, a fan 2, a condenser 3, an air outlet duct 4, a static pressure duct 5, and a drive component 6. The drive component 6 can drive the flow of coolant in the thermal management unit. The fan 2 is installed on the side inside the bracket 1. The fan 2 is connected to the air outlet duct 4 through the static pressure duct 5. The air outlet duct 4 is connected to the outside. The condenser 3 is installed between the air outlet duct 4 and the static pressure duct 5. The drive component 6 is installed on the bracket 1 and is installed on the outside of the air outlet duct 4 and the static pressure duct 5.
[0023] The condenser 3 is placed on one side of the air outlet of the fan 2, and the fan 2 is installed at the front end of the static pressure pipe 5. This allows the noise generated on the side of the air outlet of the fan 2 to be intercepted by the condenser 3 and the static pressure pipe 5, preventing all the noise from dissipating to the outside along the air outlet pipe 4. This reduces the noise generated by the fan 2 itself in the thermal management unit. Furthermore, the drive component 6 is placed outside the static pressure pipe 5 and the air outlet pipe 4, so that the air in the static pressure pipe 5 and the air outlet pipe 4 will not encounter the obstruction formed by the drive component 6. This prevents the air blown out by the fan 2 from hitting the drive component 6 and generating unnecessary noise, further reducing the noise generated by the thermal management unit.
[0024] The fan 2 includes a frame 21 and blades 22. The blades 22 are rotatably mounted on the frame 21, and the frame 21 is mounted on an opening in the static pressure duct. A gap is left between the blades 22 and the inner side of the frame 21. The smaller the gap, the lower the noise of the fan 2. In this invention, the gap between the blades 22 and the frame 21 on the fan 2 is very small. The smaller the gap, the smaller the airflow generated between the fan 2 and the frame 21, and the lower the noise emitted by the fan 2 itself, thereby reducing the noise of the thermal management unit.
[0025] A first flow equalization shroud 7 is provided on one side of the air inlet of the fan 2. The first flow equalization shroud 7 is attached to one side of the bracket 1. The first flow equalization shroud 7 is provided with first vent holes, which are distributed in a matrix. A second flow equalization shroud 8 is attached to the bracket 1. The second flow equalization shroud 8 is located at one end of the air outlet of the air outlet duct 4. The second flow equalization shroud 8 is provided with second vent holes, which are distributed in a matrix.
[0026] By installing a first flow equalization shroud 7 and a second flow equalization shroud 8 on the bracket 1 on the air inlet side of the fan 2 and the air outlet side of the air outlet duct 4 respectively, on the one hand, the fresh air entering the fan 2 and the static pressure chamber can be dispersed through the first vent hole, so that the air entering the fan 2 will not have turbulence and vortex, thereby reducing noise. At the same time, the second flow equalization shroud 8 can also prevent turbulence and vortex from the outside air discharged from the air outlet duct 4, thereby reducing the noise after the air is discharged from the air outlet duct 4.
[0027] The bracket 1 of this utility model is a rectangular cube. The fan 2 and the air outlet are installed on two adjacent sets of sides of the bracket 1. The air outlet duct 4 is arc-shaped. The static pressure duct 5 has four sets of openings from top to bottom on the side near the bracket 1. The fan 2 is installed in the openings. The side of the static pressure duct 5, the side of the air outlet duct 4 and the bracket 1 form a placement area 11. The drive component 6 is placed in the placement area 11.
[0028] Since the air outlet direction of the air outlet duct 4 is perpendicular to the air inlet direction, the air outlet duct 4 is curved, which can reduce the noise of the airflow flowing through the air outlet duct 4. Since the volume of the bracket 1 is larger than the volume of the air outlet duct 4, the drive component 6 can be placed in the above-mentioned placement area 11, so that the space utilization rate of the bracket 1 is maximized, and the airflow generated by the drive component 6 and the fan 2 is separated, so as to avoid the airflow generated by the fan 2 from hitting the drive component 6 and generating unnecessary noise.
[0029] It should be noted that if the air intake direction and the air exhaust direction are in the same direction, then a straight air exhaust duct 4 is used, which makes the exhaust smoother and can reduce the noise of the airflow in the air exhaust duct 4.
[0030] The inner wall of the static pressure pipe 5 is equipped with resistive sound insulation cotton and sound-absorbing wedges. Since the noise of the fan 2 mainly occurs at the air outlet of the fan 2, the noise level inside the static pressure pipe 5 is the highest. By installing the sound insulation device of sound insulation cotton and sound-absorbing wedges, the noise inside the static pressure pipe 5 can be reduced to the minimum, thereby minimizing the noise generated by the thermal management unit. The noise reduction method of resistive sound insulation cotton and sound-absorbing wedges is existing technology and will not be described in detail here.
[0031] The condenser 3 is made of metal and has channels formed on it. The channels are distributed in a matrix. The airflow generated by the fan 2 flows through the channels. The structure of the condenser 3 can also serve as a flow equalization plate, so that the airflow blown out by the fan 2 can avoid turbulence and vortex before entering the air outlet duct 4, thereby reducing the noise when the airflow passes through the condenser 3 and reducing the noise generated by the thermal management unit.
[0032] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A thermal management unit, characterized in that, The unit includes a bracket (1), a fan (2), a condenser (3), an air outlet duct (4), a static pressure duct (5), and a drive component (6). The drive component (6) can drive the flow of coolant in the thermal management unit. The fan (2) is installed on the side inside the bracket (1). The fan (2) is connected to the air outlet duct (4) through the static pressure duct (5). The air outlet duct (4) is connected to the outside. The condenser (3) is installed between the air outlet duct (4) and the static pressure duct (5). The drive component (6) is installed on the bracket (1) and on the outside of the air outlet duct (4) and the static pressure duct (5). The condenser (3) is installed on the air outlet side of the fan (2).
2. The thermal management unit according to claim 1, characterized in that, The fan (2) includes a frame (21) and blades (22). The blades (22) are rotatably mounted on the frame (21). There is a gap between the blades (22) and the inner side of the frame (21). The smaller the gap, the lower the noise of the fan (2).
3. The thermal management unit according to claim 1, characterized in that, The fan (2) has a first flow equalization shroud (7) on one side of the air inlet. The first flow equalization shroud (7) is attached to one side of the bracket (1). The first flow equalization shroud (7) has a first vent hole, which is distributed in a matrix.
4. The thermal management unit according to claim 1, characterized in that, The bracket (1) is fitted with a second flow equalization hood (8), which is located at one end of the air outlet of the air outlet duct (4). The second flow equalization hood (8) is provided with a second vent hole, which is distributed in a matrix.
5. The thermal management unit according to claim 4, characterized in that, The bracket (1) is a rectangular cube. The fan (2) and the air outlet are installed on two adjacent sets of sides of the bracket (1). The air outlet duct (4) is arc-shaped. The static pressure duct (5) has four sets of openings from top to bottom on the side near the bracket (1). The fan (2) is installed in the openings. The side of the static pressure duct (5), the side of the air outlet duct (4) and the bracket (1) form a placement area (11). The drive component (6) is placed in the placement area (11).
6. The thermal management unit according to claim 1, characterized in that, The inner wall of the static pressure pipe (5) is equipped with resistive sound insulation cotton and sound-absorbing wedges.
7. The thermal management unit according to claim 1, characterized in that, The condenser (3) is made of metal and has channels formed on it. The channels are distributed in a matrix and the airflow generated by the fan (2) flows through the channels.