Stamping liquid cooling lower box body
The liquid-cooled lower chamber, manufactured by stamping, utilizes a bottom reinforcing plate and bracket structure design to solve the problems of insufficient load-bearing capacity and easy cracking of connections in traditional liquid-cooled lower chambers, achieving higher load-bearing capacity and service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional liquid-cooled batteries have limited load-bearing capacity in their lower casings, and the joints are prone to cracking, affecting their lifespan.
The liquid-cooled lower housing is manufactured using a stamping process. A bottom support is installed between the bottom reinforcing plate and the liquid-cooling plate, and a support protrusion is provided along the length of the inner edge of the reinforcing plate. Combined with the design of crossbeams and flow channels, the support stability and fluid turbulence efficiency are improved.
It improves the load-bearing capacity of the lower casing, avoids damage to the cooling channel area, extends service life, and improves heat dissipation efficiency.
Smart Images

Figure CN224096771U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy storage battery box technology, and in particular to a stamped liquid-cooled lower box body. Background Technology
[0002] Traditional power generation methods or new energy power generation methods all rely on energy storage systems, such as thermal power generation, hydropower generation, wind power generation, and solar energy invention. The battery packs of energy storage systems generate a lot of heat during the charging and discharging process. Therefore, how to dissipate heat and cool down the energy storage battery packs is a key technical point.
[0003] Traditional battery pack cooling typically employs air cooling, which relies on fans. However, this method is inefficient, noisy, and has a short lifespan. In contrast, liquid cooling is more efficient, provides more uniform temperature control, and results in lower temperature rise, thus extending battery life. Current liquid-cooled battery lower casings are manufactured using traditional casting or extrusion welding processes. While increasing plate thickness or using a frame structure can improve load-bearing capacity, increasing plate thickness has limited effect. Frame structures, which rely on connection points for fixation, are prone to cracking, damaging the liquid cooling plate and reducing its lifespan. This approach fails to meet the increasingly demanding requirements for lower casings.
[0004] Therefore, existing technologies need to be improved and enhanced. Utility Model Content
[0005] The purpose of this invention is to provide a stamped liquid-cooled lower housing that can improve the load-bearing capacity and service life of the lower housing.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A stamped liquid-cooled lower housing includes a liquid-cooling plate, two bottom supports, and at least two bottom reinforcing plates. The liquid-cooling plate is disposed above the at least two bottom reinforcing plates. The bottom supports are disposed between the ends of the at least two bottom reinforcing plates in the same direction and the liquid-cooling plate. The inner side edge of the bottom reinforcing plate has first protrusions evenly distributed along its length to support the non-cooling flow channel area of the liquid-cooling plate.
[0008] As a further embodiment of this utility model, the liquid cooling plate includes a flow channel plate and a flow channel cover plate disposed on the flow channel plate. A flow channel is disposed on the side of the flow channel plate near the flow channel cover plate. A water inlet connected to the inlet of the flow channel and a water outlet connected to the outlet of the flow channel are disposed on the flow channel cover plate.
[0009] As a further scheme of the utility model, two cross beams are arranged on the surface of the liquid cooling plate oppositely, and the two cross beams are used for mounting the battery module.
[0010] As a further scheme of the utility model, the flow channel comprises an S-shaped flow channel and a straight flow channel communicated with the S-shaped flow channel, and a plurality of second protrusions are arranged in the length direction in the straight flow channel.
[0011] As a further scheme of the utility model, the adjacent second protrusions are arranged alternately.
[0012] As a further scheme of the utility model, one end of the at least two bottom reinforcing plates in the same direction is provided with a first accommodating groove, each first accommodating groove is used for accommodating one bottom support, and the other end of the at least two bottom reinforcing plates in the same direction is provided with a second accommodating groove, and each second accommodating groove is used for accommodating another bottom support.
[0013] As a further scheme of the utility model, the bottom reinforcing plate is three, and a plurality of third protrusions for supporting the non-cooling flow channel area of the liquid cooling plate are arranged in the length direction on the two side edges of the middle bottom reinforcing plate.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] Due to the adoption of the above structure design, the bottom reinforcing plate is arranged below the liquid cooling plate, the bottom support is arranged between the bottom reinforcing plate and the liquid cooling plate, and the first protrusions for supporting the non-cooling flow channel area of the liquid cooling plate are uniformly arranged in the length direction on the inner side edges of the bottom reinforcing plate, so that the liquid cooling plate can be stably supported, the bearing capacity of the lower box body is improved, and the cooling flow channel area is also prevented from being damaged, thereby prolonging the service life. BRIEF DESCRIPTION OF DRAWINGS
[0016] ATTACHED Fig. 1 It is a structure schematic view of the utility model embodiment;
[0017] ATTACHED Fig. 2 It is another structure schematic view of the utility model embodiment;
[0018] ATTACHED Fig. 3 It is an exploded structure schematic view of the utility model embodiment.
[0019] The numbers in the drawing are respectively:
[0020] 10-liquid cooling plate, 20-bottom support, 30-bottom reinforcing plate;
[0021] 31-first protrusion, 32-first accommodating groove, 33-second accommodating groove, 34-third protrusion;
[0022] 11 - flow channel plate, 12 - flow channel cover plate, 13 - cross beam;
[0023] 111 - flow channel;
[0024] 121 - water inlet nozzle, 122 - water outlet nozzle;
[0025] 1111 - S-shaped flow channel, 1112 - straight flow channel, 1113 - second protrusion. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the utility model more clearly understood, the following will be further described in detail in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only a part of the embodiments of the utility model, but not all the embodiments. The components of the utility model embodiments described and shown in the drawings herein can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the utility model.
[0028] It should be noted that the relationship terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.
[0029] The features and performance of the utility model will be further described in detail in combination with the embodiments. EMBODIMENTS
[0030] As Figs. 1-3As shown, the application is a stamping liquid cooling lower box, which comprises a liquid cooling plate 10, two bottom supports 20 and three bottom reinforcing plates 30, the liquid cooling plate 10 is arranged above the three bottom reinforcing plates 30, the bottom supports 20 are arranged between the same direction end of the three bottom reinforcing plates 30 and the liquid cooling plate 10, and the inner side edge of the bottom reinforcing plate 30 is uniformly distributed along the length direction and is provided with a first protrusion 31 for supporting the non-cooling flow channel area of the liquid cooling plate 10, through the above structure design, the horizontal and vertical staggered bottom supports and bottom reinforcing plates are arranged below the liquid cooling plate, compared with the form of increasing the thickness of the plate, the bearing capacity is improved; by arranging the first protrusion on the bottom reinforcing plate for supporting the non-cooling flow channel area of the liquid cooling plate, the liquid cooling plate can be stably supported, and the cooling flow channel area is also avoided from being damaged, thereby improving the service life.
[0031] Specifically, the liquid cooling plate 10 comprises a flow channel plate 11 and a flow channel cover plate 12 arranged on the flow channel plate 11, the flow channel plate 11 is provided with a flow channel 111 on the side close to the flow channel cover plate 12, and the flow channel cover plate 12 is provided with a water inlet nozzle 121 communicating with the inlet of the flow channel 111 and a water outlet nozzle 122 communicating with the outlet of the flow channel 111.
[0032] Specifically, the liquid cooling plate 10 is relatively provided with two cross beams 13 on the surface, the cross beams are made of aluminum alloy profiles, the two cross beams are used for mounting the battery module, facilitating the installation and dismounting of the battery module, and ensuring the firmness of the connection; the surface between the two cross beams 13 is sprayed with insulating powder, improving the insulation and voltage resistance performance between the battery module and the lower box.
[0033] Specifically, the flow channel 111 comprises an S-shaped flow channel 1111 and a straight flow channel 1112 communicating with the S-shaped flow channel 1111, a plurality of second protrusions 1113 are arranged in the straight flow channel 1112 along the length direction, and adjacent second protrusions 1113 are arranged staggered, the second protrusions interfere with the laminar flow of the fluid, increase the turbulence intensity of the fluid, and improve the heat conduction efficiency.
[0034] Specifically, one end of the three bottom reinforcing plates 30 in the same direction is provided with a first accommodating groove 32, each first accommodating groove 32 is used for accommodating one bottom support 20, the other end of the three bottom reinforcing plates 30 in the same direction is provided with a second accommodating groove 33, each second accommodating groove 33 is used for accommodating another bottom support 20, and the side edges of the bottom reinforcing plate 30 located in the middle are provided with a plurality of third protrusions 34 for supporting the non-cooling flow channel area of the liquid cooling plate 10 along the length direction, for further stably supporting the liquid cooling plate, avoiding damaging the cooling flow channel area, and improving the service life.
[0035] In summary, the utility model discloses the structural design above, solve the deficiency in the prior art, with reasonable structure, support stable, long life etc.
[0036] The above is only the preferred embodiment of the utility model, and does not limit the utility model, and the patent protection scope of the utility model is accurate according to the claims, and equivalent structural changes made by applying the contents of the specification and drawings of the utility model should also be included in the protection scope of the utility model.
Claims
1. A stamped liquid-cooled lower housing, characterized in that: It includes a liquid cooling plate (10), two bottom supports (20) and at least two bottom reinforcing plates (30). The liquid cooling plate (10) is disposed above the at least two bottom reinforcing plates (30). The bottom supports (20) are disposed between the ends of the at least two bottom reinforcing plates (30) in the same direction and the liquid cooling plate (10). The inner side edge of the bottom reinforcing plate (30) is evenly distributed with first protrusions (31) along the length direction to support the non-cooling flow channel area of the liquid cooling plate (10).
2. The stamped liquid-cooled lower housing according to claim 1, characterized in that: The liquid cooling plate (10) includes a flow channel plate (11) and a flow channel cover plate (12) disposed on the flow channel plate (11). A flow channel (111) is disposed on the side of the flow channel plate (11) near the flow channel cover plate (12). A water inlet (121) connected to the inlet of the flow channel (111) and a water outlet (122) connected to the outlet of the flow channel (111) are disposed on the flow channel cover plate (12).
3. The stamped liquid-cooled lower housing according to claim 2, characterized in that: The liquid cooling plate (10) has two crossbeams (13) arranged opposite each other on its surface. The two crossbeams (13) are used to install battery modules. The surface between the two crossbeams (13) is sprayed with insulating powder.
4. The stamped liquid-cooled lower housing according to claim 3, characterized in that: The flow channel (111) includes an S-shaped flow channel (1111) and a straight flow channel (1112) connected to the S-shaped flow channel (1111). The straight flow channel (1112) has a plurality of second protrusions (1113) arranged along the length direction.
5. The stamped liquid-cooled lower housing according to claim 4, characterized in that: The adjacent second protrusions (1113) are staggered.
6. The stamped liquid-cooled lower housing according to claim 5, characterized in that: At least two bottom reinforcing plates (30) are provided with a first receiving groove (32) at one end in the same direction, and each first receiving groove (32) is used to receive one bottom bracket (20). At least two bottom reinforcing plates (30) are provided with a second receiving groove (33) at the other end in the same direction, and each second receiving groove (33) is used to receive another bottom bracket (20).
7. The stamped liquid-cooled lower housing according to claim 6, characterized in that: There are three bottom reinforcing plates (30), among which the middle bottom reinforcing plate (30) has several third protrusions (34) along its length on both sides to support the non-cooling flow channel area of the liquid cooling plate (10).