Oil separation device and hotpot condiment production system

Abstract

The utility model relates to the technical field of food processing, and particularly discloses an oil separation device which comprises solid-liquid separation equipment, and further comprises a separation trolley, a first filter and an oil storage tank which are communicated in sequence, and the oil outlet end of the first filter is communicated with the oil storage tank; wherein the separation vehicle comprises a containing groove with an opening in the top, a filter frame with an opening in the top is placed in the containing groove, a metal filter screen is arranged on the side face and / or the bottom face of the filter frame, a metal wire mesh dividing the inner cavity space of the filter frame into an upper cavity and a lower cavity is arranged on the filter frame, and oil separated by the solid-liquid separation equipment falls into the metal wire mesh; the bottom of the accommodating groove is communicated with a liquid outlet pipe which is communicated with the first filter. The hotpot condiment production system comprises a filling packaging machine and further comprises an oil separation device, and oil obtained through separation of the oil separation device is used for being fed into the filling packaging machine to be filled. The scheme is used for solving the problem that a pipeline is easy to block during subsequent pipeline conveying due to the fact that an oil material obtained by solid-liquid separation equipment in the existing hotpot condiment contains a large amount of slag materials.

Description

TECHNICAL FIELD

[0001] The utility model relates to food processing technical field, concretely relates to an oil separation device and hot pot material production system. BACKGROUND

[0002] As a popular food, the production scale of hot pot material is also increasing. In the existing hot pot material production process, in order to give hot pot material rich and mellow fragrance, frying with oil is an essential link. In the frying process, various spices such as chili, star anise, cassia bark and pepper are fully mixed with oil to form a unique flavor. However, after frying, oil and material need to be separated for subsequent processing and packaging.

[0003] At present, there are many related technical solutions disclosed. For example, patent announcement No. CN205455873U, a kind of automatic production line of beef tallow hot pot material, which sends the finished material into the steaming tank first, then from the steaming tank into the separator, and the separated residue is discharged from the residue discharge channel, while the oil is directly pumped into the filling machine. In addition, patent publication No. CN117256893A, a kind of hot pot material frying equipment and its process, also sends the fried material into the separation device for solid-liquid separation, and then into the solid material tank and oil tank for temporary storage (the oil tank for temporarily storing oil is also called oil storage tank in this paper), and then is filled and packaged by the filling and packaging equipment.

[0004] However, these existing production methods have obvious disadvantages. When hot pot material is separated, although it has gone through the solid-liquid separation step of the separation device, there will still be a lot of small size / small particle residue in the oil. If these residues are not further filtered and directly sent to the oil storage tank, there will be more residues in the pipeline leading to the oil storage tank and in the oil storage tank. The residues in the pipeline can easily reduce the smoothness of the pipeline, which may cause higher energy consumption of the pump body to send the same amount of oil into the storage tank, increase energy consumption, or even cause blockage. Similarly, the residues in the oil storage tank can also cause pipeline blockage when pumped to the filling and packaging machine. In addition, the oil liquid containing a large amount of residues will be pumped into the oil storage tank, causing a large fluctuation in the oil content of the oil liquid pumped from the oil storage tank to the filling and packaging machine (the residues will sink to the bottom when the oil storage tank is temporarily stopped to output raw materials, and the lower or bottom layer of raw materials will be pumped out when pumping, so that the oil liquid pumped out at the beginning of the use of the oil storage tank contains a higher amount of residues, resulting in fluctuation in the oil content of the oil liquid sent out). Ultimately, the ratio of oil content and spice content of the hot pot material after filling is completed fluctuates, affecting the consistency of product quality. In addition, the residues deposited in the pipeline may deteriorate due to the special ingredients and production environment of hot pot material, thereby affecting the quality of hot pot material and reducing the taste and safety of the product. Utility model content

[0005] The utility model intends to provide an oil separation device and hot pot condiment production system, to solve the problem that the existing hot pot condiment is blocked in the subsequent pipeline conveying because the oil separated by the solid-liquid separation equipment contains more residues.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme:

[0007] An oil separation device, comprising a solid-liquid separation equipment, further comprising a separation vehicle, a first filter and an oil storage tank communicated in sequence, the oil outlet end of the first filter is communicated with the oil storage tank; wherein the separation vehicle comprises a containing groove with an open top, a filter frame with an open top is placed in the containing groove, the side surface and / or the bottom surface of the filter frame is provided with a metal filter screen, a metal wire mesh is arranged on the filter frame to divide the inner cavity space of the filter frame into two cavities, the oil separated by the solid-liquid separation equipment falls into the metal wire mesh, the bottom of the containing groove is communicated with a liquid outlet pipe, and the liquid outlet pipe is communicated with the first filter.

[0008] The principle and advantages of the scheme are as follows: the oil and solid material are separated from the solid-liquid separation equipment, the separated oil is not directly sent to the oil storage tank for storage, but first enters the metal wire mesh for primary filtration, then enters the containing groove of the separation vehicle through the metal filter screen on the filter frame, and finally is discharged from the liquid outlet pipe of the separation vehicle to the first filter, and the filtered oil is sent to the oil storage tank for storage after being filtered again by the first filter.

[0009] The whole process of the scheme is filtered for multiple times, so that the purity of the oil sent to the filling and packaging machine is higher, thereby helping to reduce the probability of residue remaining in the pipeline to the filling and packaging machine, greatly reducing the probability of pipeline blockage, and also helping to avoid the problem of affecting the quality of hot pot condiment due to long-term residue remaining in the pipeline when the probability of residue remaining in the pipeline is greatly reduced.

[0010] In addition, through multiple filtering, the purity of the oil sent to the filling and packaging machine is higher, which also helps to ensure the consistency of the ratio of oil and spices during filling of the filling and packaging machine.

[0011] In addition, the existence of the oil separation vehicle prolongs the flow path of the oil, and the open setting of the separation vehicle enables the oil separated from the solid-liquid separation equipment to be cooled at a small amplitude.

[0012] Preferably, as an improvement, the metal wire mesh forms a downward arc-shaped recess into the material containing cavity, which facilitates manual removal of excessive residue on the metal wire mesh.

[0013] Preferably, as an improvement, the mesh of the metal wire screen is smaller than the mesh of the metal filter screen.

[0014] The mesh of the metal wire screen is finer than the mesh of the metal filter screen, and the metal wire screen is more flexible as a whole. Most of the residue can be filtered out through the metal wire screen, reducing the probability of residue entering the discharge cavity. The metal filter screen can not only guide the filtered oil to the discharge cavity, but also reduce the disturbance of the newly entering oil to the existing oil, thereby helping the finer residue that has not been filtered to precipitate in the separation vehicle.

[0015] Preferably, as an improvement, the filter frame is square, the inner space of the filter frame forms the feed cavity, and the metal filter screen is arranged around the filter frame to facilitate the rapid flow of the oil filtered by the metal wire screen from the filter frame to the surrounding.

[0016] Preferably, as an improvement, an upward protruding piece is fixed on each side of the top end of the filter frame, and the metal wire screen is fixed on the protruding piece by means of a clip.

[0017] Preferably, as an improvement, a switch valve is connected between the discharge pipe and the first filter.

[0018] Preferably, as an improvement, a pump unit is connected in communication between the switch valve and the first filter, and the pump unit is used to send the oil in the storage tank to the first filter for filtration after the switch valve is opened.

[0019] Preferably, as an improvement, the discharge end of the oil storage tank is connected in communication with the second filter through a valve.

[0020] Preferably, as an improvement, the solid-liquid separation device comprises a solid outlet and an oil outlet, the solid outlet corresponds to a solid storage vehicle for collecting solid spices, and the oil outlet is connected to a discharge pipe that is aligned with the metal wire screen.

[0021] The utility model also provides a hotpot condiment production system, including perfusion packaging machine, still include oil separation device, the oil liquid separated by oil separation device is used to send in perfusion packaging machine and carries out filling. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a front view schematic diagram of the oil separation device of the utility model embodiment connected with the perfusion packaging machine.

[0023] Figure 2 It is a three-dimensional structure schematic diagram of the oil separation vehicle of the utility model embodiment when the metal wire screen has not been installed.

[0024] Figure 3 It is a three-dimensional structure schematic diagram of the oil separation vehicle of the utility model embodiment when the metal wire screen has not been installed.Figure 2 Three-dimensional structure diagram after rotation angle.

[0025] Figure 4 As Figure 3 Front view of the main section.

[0026] Figure 5 As Figure 4 Schematic diagram after the metal mesh is installed.

[0027] Figure 6 As Figure 1 Left view schematic diagram showing only the relationship between two discharge outlets of the solid-liquid separation device and the separation vehicle and the solid-liquid storage vehicle. DETAILED DESCRIPTION

[0028] The following will be further described in detail through specific embodiments:

[0029] The reference signs in the drawings of the specification include: separation vehicle 10, discharge containing cavity 11, liquid outlet pipe 12, moving wheel 13, handrail 14, on-off valve 15, pump unit 16, filter frame 20, metal filter mesh 21, metal mesh 22, extension edge 23, protruding piece 24, clip 25, solid-liquid separation device 100, liquid discharge pipe 101 of the solid-liquid separation device, first filter 200, oil storage tank 300, second filter 400, valve 500, pump body 600, filling packaging machine 700, solid material outlet 102, solid material storage vehicle 1000.

[0030] The embodiments are basically as shown in the drawings. Figures 1 to 6

[0031] In combination Figure 1 , an oil separation device includes a solid-liquid separation device 100, a separation vehicle 10, a first filter 200, an oil storage tank 300 and a second filter 400 connected in sequence, the solid-liquid separation device 100 is provided with a solid material outlet 102 and an oil outlet, the solid material outlet 102 corresponds to a solid material storage vehicle 1000 for collecting solid spices, the oil outlet is connected to a liquid discharge pipe, and the oil discharged from the liquid discharge pipe falls into the separation vehicle 10.

[0032] The separation vehicle 10 preliminarily separates the oil obtained by the solid-liquid separation device 100, the oil separated by the separation vehicle 10 enters the first filter 200 for secondary filtration, the oil filtered by the second filter 400 is sent to the oil storage tank 300 for storage, when it is needed to pump the oil to the filling packaging machine 700, the valve 500 between the oil storage tank 300 and the second filter 400 is opened, so that the oil flowing out of the oil storage tank 300 is filtered by the second filter 400 and then pumped by the pump body 600 to the filling packaging machine 700, thereby ensuring that the oil sent to the filling packaging machine 700 is filtered layer by layer.

[0033] ​The first filter 200 and the second filter 400 are both filters for filtering the residue of edible oil.

[0034] The separation vehicle 10 is provided with a containing groove, and the opening of the containing groove faces upward, so that the separation vehicle 10 is formed as a top-open type. A filter frame 20 is hung in the containing groove of the separation vehicle 10, and the top of the filter frame 20 is also open, that is, the filter frame 20 extends downward into the containing groove. The filter frame 20 is formed as an inlet containing cavity, and the remaining cavity in the containing groove is formed as an outlet containing cavity 11.

[0035] The filter frame 20 is square-shaped, and the size of the filter frame 20 is smaller than that of the containing groove. The four sides of the filter frame 20 are all provided with metal filter screens 21, that is, the inlet containing cavity and the outlet containing cavity 11 are communicated through the metal filter screens 21. The metal filter screens 21 are a plurality of arrayed holes formed on a metal plate. The bottom of the filter frame 20 is not provided with holes, and the distance between the bottom of the filter frame 20 and the bottom of the containing groove is a certain distance, so that the filter frame 20 can hold a certain amount of small-particle residue, and the probability of the small-particle residue entering the outlet containing cavity 11 is reduced.

[0036] At least two of the four edges of the top end of the square filter frame 20 are fixed with elongated rims 23 for facilitating hanging. The elongated rims 23 are perpendicular to the sides of the filter frame 20 and extend outward. In the embodiment, the elongated rims 23 are arranged on three edges. All the elongated rims 23 form an integral whole, so that the filter frame 20 can be hung on the top edge of the separation vehicle 10 through the elongated rims 23, and the filter frame 20 can be quickly taken out when it needs to be cleaned.

[0037] An upward protruding piece 24 is fixed on each edge of the top end of the filter frame 20. A metal wire screen 22 is arranged in the inlet containing cavity. The metal wire screen 22 is relatively soft. A plurality of clamps 25 are used to clamp the edges of the metal wire screen 22 on the protruding pieces 24, and the metal wire screen 22 is arranged in the inlet containing cavity in an arc-shaped downward concave manner.

[0038] The end of the outlet containing cavity 11 away from the inlet containing cavity is communicated with a liquid outlet pipe 12 at the bottom of the cavity. The liquid outlet pipe 12 is used to communicate with the first filter 200 through a pump unit 16. A switch valve 15 is connected between the liquid outlet pipe 12 and the pump unit 16.

[0039] The oil separated by the solid-liquid separation device 100 is aligned with the metal wire screen 22. The mesh of the metal wire screen 22 is smaller than that of the metal filter screen 21.

[0040] The separation vehicle 10 is provided with moving wheels 13 at the bottom, so that the separation vehicle 10 can be conveniently transferred and adjusted.

[0041] A handrail 14 is arranged on the separation vehicle 10, so that the separation vehicle 10 can be conveniently pushed.

[0042] The oil separated by the solid-liquid separation device 100 is separated from a large amount of residue in the separation vehicle 10, specifically, the oil separated by the solid-liquid separation device 100 is first filtered by the metal wire mesh 22 to filter out most of the residue, and the filtered residue is manually scooped out from the metal wire mesh 22 at regular intervals. The oil liquid filtered by the metal wire mesh 22 is blocked by the metal filter screen 21 to reduce the disturbance degree of the existing oil liquid, thereby helping the more fine residue passing through the metal wire mesh 22 to precipitate in the separation vehicle 10, so that the residue contained in the oil liquid is very small when the oil liquid is discharged from the liquid outlet pipe 12.

[0043] The oil liquid separated by the separation vehicle 10 is sent to the first filter 200 for filtering, thereby further ensuring the further reduction of the residue content in the oil liquid, and the oil liquid sent from the oil storage tank 300 also needs to be sent out again by the second filter 400 to ensure the purity of the oil liquid during the filling and packaging.

[0044] Compared with the prior art, the filtering effect of the embodiment is significantly improved, the pipe blockage problem caused by the deposition of residue in the pipe is reduced, and the quality of the hot pot seasoning is ensured.

[0045] Cooling effect: The oil separation vehicle 10 prolongs the flow path of the oil liquid, and the open setting of the separation vehicle 10 causes the oil liquid separated from the solid-liquid separation device 100 to be cooled at a small amplitude.

[0046] Convenient operation: The metal wire mesh 22 forms a downward recess, which facilitates manual removal of the residue on the metal wire mesh 22 when the residue is too much; the design of the filter frame 20 facilitates cleaning and maintenance.

[0047] Embodiment two

[0048] In this embodiment two, in combination with Figure 1 , embodiment two provides a hot pot seasoning production system, which comprises a filling and packaging machine 700, and further comprises the oil separation device of embodiment one, and the second filter of the oil separation device is communicated with the filling and packaging machine 700 through the pump body 600.

[0049] The above is only an embodiment of the present application, and the specific technical solutions and / or common knowledge of the scheme are not described in detail. It should be noted that for those skilled in the art, without departing from the technical solutions of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope of the present application should be subject to the content of its claims, and the specific implementation mode and the like in the specification can be used to explain the content of the claims.

Claims

1. An oil separation apparatus comprising a solid-liquid separation device, characterised in that: The oil separation device further comprises a separation vehicle, a first filter and an oil storage tank connected in sequence, and the oil outlet end of the first filter is connected to the oil storage tank. The separation vehicle comprises an open-top containing groove, and an open-top filter frame is placed in the containing groove.

2. An oil separation device according to claim 1, characterised in that: The metal wire mesh is arranged on the filter frame to divide the inner cavity space of the filter frame into upper and lower cavities.

3. An oil separation device according to claim 2, characterised in that: The metal wire mesh forms a downward arc-shaped recess into the feed containing cavity.

4. An oil separation device according to claim 3, characterised in that: The mesh of the metal wire mesh is smaller than that of the metal filter screen.

5. An oil separation device according to claim 4, characterised in that: The filter frame is square, and the inner empty space of the filter frame forms a feed containing cavity.

6. An oil separation device according to claim 1, characterized in that: An upward protruding piece is fixed on each edge of the top end of the filter frame.

7. An oil separation device according to claim 6, characterised in that: The metal wire mesh is fixed by clamping it on the protruding piece with a clip.

8. The oil separation device of claim 1, wherein: A switch valve is connected between the liquid outlet pipe and the first filter.

9. The oil separation device of claim 1, wherein: A pump unit is connected between the switch valve and the first filter.

10. A hot pot base production system comprising a fill-packaging machine, characterized by: The pump unit is used to send the oil liquid in the containing groove to the first filter for filtration after the switch valve is opened. The oil outlet end of the oil storage tank is connected to a second filter through a valve. The solid-liquid separation device comprises a solid material outlet and an oil material outlet. The oil material outlet is connected to a liquid discharge pipe which is aligned with the metal wire mesh. The oil separation device of any one of claims 1-9 is further provided. The oil liquid separated by the oil separation device is used to be sent to a filling packaging machine for filling.

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