Dust collection box for industrial dust remover
By combining the dust collection box's dust removal rod, spray pipe, and collection bag, the problems of dust suspension and diffusion and cleaning difficulties in traditional dust collection boxes are solved, achieving automated cleaning and efficient dust removal, and protecting workers' health and the environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional industrial dust collectors suffer from problems such as dust suspension and diffusion, difficulty in cleaning, large equipment size, high energy consumption, high price, and inconvenience in cleaning when handling dust. In particular, frequent cleaning can have an impact on worker health and the environment.
A dust collection box was designed, which includes a dust discharge rod, a spray pipe, a collection bag, and a motor system. Through the combination of automatic dust discharge, spray cleaning, and collection bag, the automatic discharge and cleaning of dust is realized, reducing suspended dust and lowering the difficulty and cost of cleaning.
It achieves automated dust discharge and cleaning, reduces the spread of suspended dust, improves dust removal efficiency, reduces cleaning difficulty and cost, and protects worker health and the environment.
Smart Images
Figure CN224100287U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of industrial dust collector, especially a dust collecting box for industrial dust collector. BACKGROUND
[0002] In welding, laser cutting and mechanical cutting scenes often need to face the problem of processing various dust, usually these places will install dust removal machine for collecting cutting chips and dust. The traditional industrial dust collector dust collecting box adopts mechanical type gravity settling chamber, and the dust removal efficiency is less than 50%, which is only suitable for large particle capture. For the mainstream bag dust removal technology on the market, the filtering precision reaches one micron level, a composite system is formed by cooperating with a cyclone separator, a modular design concept is introduced, a pulse back blowing ash removal system is developed, and the filtering wind speed is increased to 1.2-2.4 m / min. Generally, one or more dust collecting boxes are provided in a common dust removal machine to collect the particles filtered from the air by the dust removal machine. After a period of time, the dust in the container is cleaned out by manual. The common dust collecting box is a single box structure, and the dust particles generated by some factories have large density and large quantity. The dust collecting box will reach the storage upper limit in a short time, and the workers need to clean the dust accumulated in the dust collecting box frequently. During the ash cleaning process, 15-20% of the dust will be resuspended, and the suspended dust may spread into the air when the closed dust collecting box is opened, which will cause adverse effects on the health of the surrounding workers and the ecological environment. Moreover, some suspended dust may explode under static electricity or high temperature when reaching a certain concentration. Some fine dust will adhere to the inner surface, which is difficult to clean. Moreover, the dust removal machine cannot work temporarily when cleaning the dust in the dust collecting box, which reduces the dust removal efficiency of the factory. Some dust collecting boxes can treat suspended dust by electrostatic adsorption, but the equipment has the problems of large volume, high energy consumption, high price and complex technology. At the same time, the material of the dust collecting box is generally metal, and the overall weight of the dust collecting box will be relatively large after long-term accumulation of dust inside, which is very inconvenient for workers to clean. CONTENT OF THE UTILITY MODEL
[0003] The utility model aims at overcoming the defects of prior art, and provides a dust collecting box for industrial dust collector.
[0004] The utility model aims at overcoming the defects of prior art, and provides a dust collecting box for industrial dust collector.
[0005] A dust collecting box for industrial dust collector, comprising a cover plate, a dust discharging rod, a box body, a motor, a belt, a driven wheel, a motor support, a water tank, a partition, a baffle, a spraying pipe and a collecting bag, the cover plate is arranged on the upper end of the box body, the dust discharging rod is arranged in the box body, the motor is arranged above the motor support, the driven wheel is arranged on the dust discharging rod, the driving wheel of the motor is connected with the driven wheel through the belt, the water tank is arranged on the box body, the spraying pipe is arranged in the box body, the partition is arranged in the box body, the baffle is arranged below the box body, and the collecting bag is connected with the baffle.
[0006] Further, the partition is fixedly connected with the box body.
[0007] Further, a plurality of first small holes are formed in the partition.
[0008] Further, a switch is arranged between the water tank and the spraying pipe.
[0009] Further, the baffle is connected with the box body through a baffle sliding groove.
[0010] Further, the partition is horizontally arranged.
[0011] Further, a plurality of second small holes are formed in the spraying pipe.
[0012] The dust collecting box has the advantages that:
[0013] 1) Compared with the prior art, the dust discharging rod is arranged, fine dust in the dust collecting box can be automatically discharged out of the dust collecting box, and the dust collecting box does not need to be frequently opened.
[0014] 2) Compared with the prior art, the spraying pipe is arranged in the dust collecting box, fine dust adhered to the inner surface of the dust collecting box can be washed down, dust cleaning is more clean, and suspended dust is prevented.
[0015] 3) Compared with the prior art, the collecting bag is used to collect dust, which is convenient, low in cost and simple in structure. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a structural schematic view of the utility model;
[0017] Fig. 2 It is a dust discharging rod part schematic view;
[0018] In the drawing, 1 is a cover plate, 2 is a dust discharging rod, 3 is a box body, 4 is a motor, 5 is a belt, 6 is a driven wheel, 7 is a motor support, 8 is a water tank, 9 is a spraying pipe, 10 is a collecting bag, 11 is a partition, 12 is a baffle, and 13 is a switch. DETAILED DESCRIPTION
[0019] The technical solutions of the present application will be described clearly and completely in combination with the embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative effort are within the scope of the present application.
[0020] Referring to Figs. 1-2 The present application provides a technical solution:
[0021] A dust collecting box for industrial dust collector, comprising a cover plate 1, a dust discharging rod 2, a box body 3, a motor 4, a belt 5, a driven wheel 6, a motor support 7, a water tank 8, a partition plate 11, a baffle 12, a spraying pipe 9 and a collecting bag 10, the cover plate 1 is arranged on the upper end of the box body 3, the dust discharging rod 2 is arranged inside the box body 3, the motor 4 is arranged above the motor support 7, the driven wheel 6 is arranged on the dust discharging rod 2, the driving wheel of the motor 4 is connected with the driven wheel 6 through the belt 5, the water tank 8 is arranged on the box body 3, the spraying pipe 9 is arranged inside the box body 3, the partition plate 11 is arranged inside the box body 3, the baffle 12 is arranged below the box body 3, and the collecting bag 10 is connected with the baffle 12.
[0022] The cover plate 1 is fixedly connected on the upper end of the box body 3 by screws, the cover plate 1 and the box body 3 are sealed by rubber pads, the dust discharging rod 2 is rotatably arranged inside the box body 3, the connecting end of the dust discharging rod 2 and the box body 3 is lubricated by bearings, the other end of the dust discharging rod 2 is installed on a bearing seat through a support, the support is fixedly arranged inside the box body 3 by screws, the motor 4 is fixedly arranged above the motor support 7 by bolts, a vibration-reducing gasket is arranged between the motor 4 and the motor support 7, the motor support 7 is fixed to the ground by bolts, the dust discharging rod 2 is fixedly connected with the driven wheel 6 by screws, and the driven wheel 6 drives the dust discharging rod 2 to rotate.
[0023] In some embodiments, the dust discharging rod 2 continuously discharges the dust in the dust collecting box into the collecting bag 10 under the driving of the motor 4, when the dust discharging rod 2 abnormally discharges dust, the motor 4 is reversed to reverse the dust discharging rod, thereby helping to troubleshoot, the material of the collecting bag 10 can be cotton or nylon, and when the amount of dust collected by the collecting bag 10 reaches a certain amount, the collecting bag 10 can be quickly replaced by loosening the cable.
[0024] The partition plate 11 is fixedly connected with the box body 3. A plurality of first small holes are formed in the partition plate 11, and the partition plate 11 is arranged horizontally. The baffle 12 is connected with the box body 3 through a baffle sliding groove. A switch 13 is arranged between the water tank 8 and the spraying pipe 9. A plurality of second small holes are formed in the spraying pipe 9.
[0025] The water tank 8 is fixed on the outer surface of the box 3 by bolts, the spray pipe 9 is fixed inside the box 3 by bolts, the baffle 11 is fixed inside the box 3 by bolts, the baffle 12 is fixed below the box 3 by the baffle sliding groove, and the collecting bag 10 is fixed with the baffle 12 by a strap.
[0026] In some embodiments, the bottom of the box 3 is inclined at an angle of 1-3° with the horizontal plane, the baffle 11 is slid into the predetermined position inside the box 3 through the baffle sliding groove provided on the box 3, and then the baffle 11 is fixed outside the box 3 by bolts. A plurality of first small holes are formed in the baffle 11, the diameter of the small holes is 2-3 mm, and the baffle 11 is installed horizontally. The baffle 11 separates the bottom of the box 3 from the working area of the dust removal rod 2. A switch 13 is provided at the connection between the water tank 8 and the spray pipe 9, the switch 13 is a prior art controlled by a computer, and a plurality of second small holes are formed in the spray pipe 9, the diameter of the second small holes is between 0.2-0.5 mm. When there is suspended dust inside the dust collection box, the switch 13 can be opened, and then the liquid in the water tank 8 is sprayed out through the second small holes in the spray pipe 9. The sprayed dust flows into the lower part of the box 3 through the small holes in the baffle 11. With the passage of time, the waste in the bottom of the box 3 gradually dries up, and after a certain period of time, the waste accumulates above the height of the baffle, and then the waste is discharged from the dust collection box under the working of the motor 4 and the dust removal rod 2. At the same time, due to the inclination of the bottom of the box 3, the residual liquid can be quickly discharged along the inclined lower surface of the box 3 under the action of gravity after the baffle 12 is removed.
[0027] In some embodiments, the baffle 12 is connected with the box 3 through the baffle sliding groove, a sealing rubber strip is provided in the baffle sliding groove to prevent residual liquid in the box 3 from leaking out, and one end of the baffle 12 is connected with the collecting bag 10 by a strap. When the dust removal work is performed, if the dust removed by the dust removal rod 2 is basically dry, the collecting bag 10 can be replaced in time after it is filled with dust for a period of time. If the dust is relatively wet, a part of the liquid in the lower part of the box 3 can be discharged by pulling out the baffle 12, which can accelerate the drying of the dust inside the box 3. After the dust inside the box 3 is dried, the dried dust is removed by the dust removal rod 2.
[0028] In some embodiments, when a worker needs to open the sealed dust collection box, there may be fine dust suspended inside the dust collection box, which may affect the health of the worker and the environment. At this time, the switch 13 is opened by computer control or manually by the worker, so that the spray liquid in the water tank 8 is sprayed out through the second small holes in the spray pipe 9. The spray liquid can be water or other liquid, which is convenient for atomization and can better eliminate suspended dust. After the spraying is completed, the worker can unscrew the screws on the baffle 12, remove the baffle 12, and then safely perform the next work.
[0029] In the description of the utility model, it is understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "the other end", "coaxial", "one side", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0030] In the utility model, unless otherwise expressly specified and limited, the terms "setting", "mounting", "connecting", "fixing", "hinging" and the like should be understood broadly, for example, can be fixed connection, can also be detachable connection, or be integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relationship of two elements, unless otherwise expressly limited, the above terms in the utility model can be understood according to the specific meaning in the specific circumstances by the ordinary skill in the art.
[0031] The above is only the preferred embodiment of the utility model, and it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, and can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein by the above teaching or related technical or knowledge.The modification and change made by the person in the art without departing from the spirit and scope of the utility model should be within the protection scope of the claims attached to the utility model.
Claims
1. A dust collecting box for an industrial dust collector, characterized by: The utility model relates to a dust collecting device, including cover (1), dust bar (2), box (3), motor (4), belt (5), driven wheel (6), motor support (7), water tank (8), baffle (11), baffle (12), spray pipe (9) and collection bag (10), cover (1) sets up on the upper end of box (3), dust bar (2) sets up in the inside of box (3), motor (4) sets up above motor support (7), be provided with driven wheel (6) on dust bar (2), the driving wheel of motor (4) is connected driven wheel (6) through belt (5), water tank (8) sets up on box (3), spray pipe (9) sets up in the inside of box (3), baffle (11) sets up in the inside of box (3), baffle (12) sets up below box (3), collection bag (10) is connected with baffle (12).
2. A dust collecting box for an industrial dust collector according to claim 1, wherein: The baffle (11) is fixedly connected with the box (3).
3. A dust collecting box for an industrial dust collector according to claim 1 or 2, characterized in that: A plurality of first small holes are formed in the baffle (11).
4. A dust collecting box for an industrial dust collector according to claim 1, wherein: A switch (13) is arranged between the water tank (8) and the spray pipe (9).
5. A dust collecting box for an industrial dust collector according to claim 1, wherein: The baffle (12) is connected with the box (3) through a baffle sliding groove.
6. A dust collecting box for an industrial dust collector according to claim 3, wherein: The baffle (11) is horizontally arranged.
7. A dust collecting box for an industrial dust collector according to claim 1, wherein: A plurality of second small holes are formed in the spray pipe (9).