Snow-melting and ice-inhibiting liquid blending machine
By designing the feeding premixing and stirring mixing components, the problems of long dissolution time and uneven mixing caused by large salt particle size were solved, realizing the efficient preparation and rapid discharge of snow melting and ice suppressing liquid, thus improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANCHENG KENTELAI ZANHUANG TECH CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-10
AI Technical Summary
Existing snow melting and ice suppressing liquid preparation machines lack a pre-crushing and mixing function when adding salt particles, resulting in large salt particle size, long dissolution time, and uneven mixing, which affects production efficiency and quality.
The design includes a feeding premixing component and a stirring mixing component, including a crushing frame, a stirring motor, a central shaft, and a pusher impeller, to achieve pre-crushing and deep mixing of salt particles and ensure the uniformity of raw materials; the discharge support component achieves rapid discharge by tilting the mixing tank with a hydraulic cylinder.
It shortens mixing time, improves production efficiency, reduces energy consumption, ensures the uniformity and quality of snow melting and ice suppressing fluid, and reduces adverse impacts on the environment and facilities.
Smart Images
Figure CN224100577U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] Embodiments of the present disclosure relate to the technical field of snow-melting and ice-inhibiting liquid processing, and in particular, to a snow-melting and ice-inhibiting liquid preparation machine. BACKGROUND
[0002] In winter, snow-melting and ice-inhibiting liquid plays a crucial role in ensuring road traffic safety. As a key device for producing snow-melting and ice-inhibiting liquid, the performance of the snow-melting and ice-inhibiting liquid preparation machine directly affects the quality and production efficiency of the snow-melting and ice-inhibiting liquid. However, the existing snow-melting and ice-inhibiting liquid preparation machine has obvious defects and cannot meet the demand for efficient production.
[0003] Currently, most snow-melting and ice-inhibiting liquid preparation machines lack a pre-pulverization and mixing function for salt particles when they are put in. The directly put-in salt particles have a large particle size, and it takes a long time to fully dissolve and uniformly mix with other ingredients during the preparation process. This not only prolongs the overall processing time and reduces production efficiency, but also may cause uneven composition of the snow-melting and ice-inhibiting liquid, affecting the snow-melting and ice-inhibiting effect.
[0004] For example, in large-scale road snow removal operations, due to the inability of the preparation machine to quickly process the salt particles into the appropriate state, the snow-melting and ice-inhibiting liquid cannot be supplied in time, which may cause the road snow and ice problems to be unable to be solved in time, bringing great inconvenience to traffic. Moreover, the long processing process increases energy consumption and production cost. In addition, the snow-melting and ice-inhibiting liquid with uneven composition may cause unnecessary damage to road facilities, plants, etc.
[0005] With the increasing demand for snow-melting and ice-inhibiting liquid for winter road maintenance and the increasing quality requirements, it is urgent to develop a snow-melting and ice-inhibiting liquid preparation machine that can pre-pulverize and mix the put-in salt particles. This will effectively shorten the processing time, improve the production efficiency, reduce the production cost, ensure the quality of the snow-melting and ice-inhibiting liquid, and reduce the adverse effects on the environment and road facilities. SUMMARY
[0006] To overcome the above-mentioned defects, embodiments of the present disclosure provide a snow-melting and ice-inhibiting liquid preparation machine, which solves the technical problem that the directly put-in salt particles have a large particle size and need a long time to fully dissolve and uniformly mix with other ingredients during the preparation process in the prior art.
[0007] According to one aspect, at least one embodiment of the present disclosure provides a snow-melting and ice-inhibiting liquid preparation machine, comprising:
[0008] a bottom plate and a preparation tank, the preparation tank being arranged on the bottom plate;
[0009] a discharge support assembly arranged between the bottom plate and the preparation tank;
[0010] a feed pre-mixing assembly arranged on top of the brewing tank;
[0011] a driving motor mounted outside the brewing tank and a stirring mixing assembly arranged in the brewing tank;
[0012] The feed pre-mixing assembly comprises an outer cover fixed on top of the brewing tank, a plurality of connecting pipes arranged on the lateral surface of the outer cover, a stirring motor arranged on top of the outer cover, and a crushing frame arranged at the output end of the stirring motor.
[0013] As a further technical solution, a concentrating cover is arranged on the inner top of the brewing tank, a mesh is arranged on the inner bottom surface of the concentrating cover, the crushing frame is arranged in the concentrating cover, and the lateral surface of the outer cover is provided with a connecting pipe.
[0014] As a further technical solution, the connecting pipe is provided at one end with a salt particle box, a pushing auger is mounted on the bottom side of the salt particle box, and one end of the pushing auger is arranged inside the connecting pipe.
[0015] As a further technical solution, the stirring mixing assembly comprises a central shaft rotatably connected inside the brewing tank, a transmission wheel arranged at one end of the central shaft and at the output end of the driving motor, and a belt transmission connection between the transmission wheels.
[0016] As a further technical solution, a main stirring frame is arranged on the central shaft, a pair of auxiliary stirring frames are arranged on the central shaft, the auxiliary stirring frames are arranged on both sides of the main stirring frame, and a push flow impeller is arranged at both ends of the central shaft.
[0017] As a further technical solution, the discharge supporting assembly comprises a fixing seat arranged on the surface of the bottom plate, the brewing tank is rotatably connected to the fixing seat through a pin shaft, and a hydraulic cylinder is rotatably connected to both sides of the bottom plate through a pin shaft.
[0018] As a further technical solution, a connecting frame is arranged at the bottom of the brewing tank, the connecting frame is rotatably connected to the output ends of the pair of hydraulic cylinders through a pin shaft, a discharge pipe is arranged on one side of the bottom of the brewing tank, a butt joint pipe is fixed on the surface of the bottom plate, and a bending pipe is arranged between the butt joint pipe and the discharge pipe.
[0019] As a further technical solution, the brewing tank can be upwardly rotated by 30° at the pin shaft connection with the fixing seat.
[0020] The embodiments of the present disclosure have the following beneficial effects:
[0021] 1. The beneficial effects of the feeding premixing component in this disclosure are that the outer cover and connecting pipe can centrally introduce multiple raw materials, the stirring motor drives the crushing rack to quickly crush salt particles, increase the contact area of raw materials, and the centralized cover and mesh can ensure the premixing effect. This component realizes the pre-crushing and preliminary mixing of raw materials such as salt particles, which greatly shortens the subsequent mixing time in the mixing tank, improves the preparation efficiency of snow melting and ice suppressing liquid, and reduces energy consumption.
[0022] 2. In this disclosure, the beneficial effect of the stirring and mixing component is that the drive motor drives the central shaft to rotate through the belt, the main stirring frame stirs the raw materials over a wide range, the auxiliary stirring frame enhances the shearing and dispersing effect, and the pusher impeller promotes liquid convection mixing. These components work together to make the premixed raw materials more uniformly mixed, ensuring that the components of the snow melting and ice suppressing liquid are evenly distributed, thereby improving product quality and performance.
[0023] 3. The beneficial effect of the discharge support component in this disclosure is that the fixed seat provides stable support and rotation fulcrum for the mixing tank, the hydraulic cylinder pushes the mixing tank to tilt, and the discharge pipe cooperates with the bent pipe and the docking pipe to realize the rapid discharge of snow melting and ice suppressing liquid by gravity. This component effectively reduces the liquid residue in the mixing tank, improves production efficiency, and facilitates the transfer and handling of subsequent materials. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0025] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;
[0026] Figure 2 This is an isometric drawing of the present disclosure;
[0027] Figure 3 This is an isometric sectional view of the present disclosure;
[0028] Figure 4 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle;
[0029] In the figure: 1, bottom plate; 2, modulating tank; 3, driving motor; 4, feeding pre-mixing assembly; 4-1, cover; 4-2, connecting pipeline; 4-3, stirring motor; 4-4, crushing frame; 4-5, concentrating cover; 4-6, mesh; 4-7, connecting pipeline; 4-8, salt particle box; 4-9, pushing auger; 5, stirring mixing assembly; 5-1, central shaft; 5-2, transmission wheel; 5-3, main stirring frame; 5-4, auxiliary stirring frame; 5-5, push flow impeller; 6, discharging support assembly; 6-1, fixed seat; 6-2, hydraulic cylinder; 6-3, connecting frame; 6-4, discharging pipeline; 6-5, butt joint pipeline; 6-6, elbow pipeline. DETAILED DESCRIPTION
[0030] The present disclosure will be further described in conjunction with the drawings and examples. It can be understood that the specific examples described herein are merely used to explain the present disclosure, but not to limit the present disclosure.
[0031] In order to make the drawing simple, only the parts related to the disclosure are shown in each drawing, which does not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some drawings, only one of the parts with the same structure or function is shown, or only one of them is marked. In this text, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0032] In this text, it is necessary to point out that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", and "connecting" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.
[0033] In the present disclosure, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0034] In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like, orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure.
[0035] In addition, in the description of the present application, the terms "first", "second", and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0036] As Figures 1-4 shown, it shows a snow-melting and ice-inhibiting liquid preparation machine in an embodiment of the present disclosure, comprising:
[0037] a bottom plate 1 and a preparation tank 2 arranged on the bottom plate 1;
[0038] an outfeed support assembly 6 arranged between the bottom plate 1 and the preparation tank 2;
[0039] a feed pre-mixing assembly 4 arranged on top of the preparation tank 2;
[0040] a drive motor 3 mounted outside the preparation tank 2 and a stirring and mixing assembly 5 arranged in the preparation tank 2;
[0041] The feed pre-mixing assembly 4 comprises an outer cover 4-1 fixed on top of the preparation tank 2, the side surface of the outer cover 4-1 is provided with a plurality of on-off pipes 4-2, the top of the outer cover 4-1 is provided with a stirring motor 4-3, the output end of the stirring motor 4-3 is provided with a crushing frame 4-4, the inner top of the preparation tank 2 is provided with a concentrating cover 4-5, the inner bottom surface of the concentrating cover 4-5 is provided with a mesh 4-6, the crushing frame 4-4 is located in the concentrating cover 4-5, the side surface of the outer cover 4-1 is provided with a connecting pipe 4-7, one end of the connecting pipe 4-7 is provided with a salt particle box 4-8, the bottom side of the salt particle box 4-8 is provided with a push auger 4-9, one end of the push auger 4-9 is located inside the connecting pipe 4-7.
[0042] In some examples, in the preparation process of snow-melting and ice-inhibiting liquid, in order to improve the mixing efficiency of raw materials, the salt particles, corrosion inhibitors, surfactants and other raw materials put into the mixing tank 2 can be quickly and uniformly mixed. A feed pre-mixing assembly 4 is designed, which includes an outer cover 4-1 fixed on the top of the mixing tank 2, a plurality of connecting pipes 4-2 provided on the side surface of the outer cover 4-1 for connecting the liquid raw materials such as corrosion inhibitors and surfactants to realize the centralized introduction of various raw materials, a stirring motor 4-3 provided on the top of the outer cover 4-1, a crushing frame 4-4 connected to the output end of the stirring motor 4-3, which is located in a centralized cover 4-5 on the top of the mixing tank 2, and a mesh 4-6 on the inner bottom surface of the centralized cover 4-5, which can make the crushed raw materials fall smoothly and block the particles that are not fully crushed, ensuring the pre-mixing effect. When the stirring motor 4-3 is started, the crushing frame 4-4 rotates at high speed to crush the solid raw materials such as salt particles entering the outer cover 4-1, and at the same time, the crushing frame 4-4 can preliminarily stir and mix various raw materials, effectively reducing the particle size and increasing the contact area of the raw materials, thereby accelerating the mixing speed in the mixing tank 2. The connecting pipe 4-7 on the side surface of the outer cover 4-1 is connected to a salt particle box 4-8, and a push auger 4-9 is installed on the bottom side of the salt particle box 4-8. The push auger 4-9 can continuously push the salt particles in the box into the connecting pipe 4-7 and into the outer cover 4-1, ensuring the continuity of salt particle supply. Through the cooperative work of the outer cover 4-1, the connecting pipe 4-2, the stirring motor 4-3, the crushing frame 4-4, the centralized cover 4-5, the mesh 4-6, the connecting pipe 4-7, the salt particle box 4-8 and the push auger 4-9, the feed pre-mixing assembly 4 can efficiently crush and pre-mix the raw materials such as salt particles, corrosion inhibitors and surfactants put into the mixing tank 2, significantly improving the preparation efficiency of snow-melting and ice-inhibiting liquid.
[0043] As shown in Figures 1-4 The stirring and mixing assembly 5 includes a central shaft 5-1, which is rotationally connected inside the mixing tank 2. One end of the central shaft 5-1 is provided with a transmission wheel 5-2, and the output end of the driving motor 3 is also provided with a transmission wheel 5-2. The transmission wheels 5-2 are connected by a belt. A main stirring frame 5-3 is provided on the central shaft 5-1. A pair of auxiliary stirring frames 5-4 are provided on the central shaft 5-1, which are located on both sides of the main stirring frame 5-3. Pushing impellers 5-5 are provided on both ends of the central shaft 5-1.
[0044] In some examples, in the process of snow-melting and ice-inhibiting liquid preparation, in order to fully mix the pre-mixed salt particles, corrosion inhibitor, surfactant and other raw materials, ensure the performance stability of the snow-melting and ice-inhibiting liquid, a stirring and mixing assembly 5 is designed, which includes a central shaft 5-1 rotatably connected inside the preparation tank 2, one end of which is connected to the transmission wheel 5-2 of the output end of the driving motor 3 through a belt drive. When the driving motor 3 is started, power is transmitted to the central shaft 5-1 through the belt, driving the central shaft 5-1 to rotate at high speed. The main stirring frame 5-3 provided on the central shaft 5-1 stirs the raw materials in the preparation tank 2 in a large range during rotation, so that the raw materials are preliminarily mixed uniformly. A pair of auxiliary stirring frames 5-4 located on both sides of the main stirring frame 5-3 can enhance the shearing and dispersing effect on the raw materials, further refine the mixed particles, and eliminate the mixing dead angle. The push flow impeller 5-5 provided at both ends of the central shaft 5-1 pushes the liquid to flow by rotating, accelerating the convective mixing between the raw materials, ensuring that the raw materials in the tank can fully contact and mix. Through the coordinated operation of the central shaft 5-1, the transmission wheel 5-2, the belt, the main stirring frame 5-3, the auxiliary stirring frame 5-4 and the push flow impeller 5-5, the stirring and mixing assembly 5 can deeply stir and mix the pre-mixed raw materials, so that the components of the snow-melting and ice-inhibiting liquid are uniformly distributed, ensuring the product quality and use effect.
[0045] As shown in Figures 1-4 The present embodiment proposes that the discharge support assembly 6 includes a fixed seat 6-1 provided on the surface of the bottom plate 1, the preparation tank 2 is rotatably connected to the fixed seat 6-1 through a pin shaft, a hydraulic cylinder 6-2 is rotatably connected to both sides of the bottom plate 1 through a pin shaft, a connecting frame 6-3 is provided at the bottom of the preparation tank 2, the connecting frame 6-3 is rotatably connected to the output end of a pair of hydraulic cylinders 6-2 through a pin shaft, a discharge pipeline 6-4 is provided at one side of the bottom of the preparation tank 2, a butt joint pipeline 6-5 is fixed on the surface of the bottom plate 1, and a bending pipeline 6-6 is provided between the discharge pipeline 6-4 and the butt joint pipeline 6-5.
[0046] In some examples, after the snow-melting and ice-suppressing liquid is prepared, a discharge support assembly 6 is designed to achieve rapid and complete discharge of the liquid from the preparation tank 2. This assembly includes a fixed seat 6-1 set on the surface of the base plate 1. The preparation tank 2 is rotatably connected to the fixed seat 6-1 via a pin, providing a fulcrum for the rotation of the preparation tank 2. Hydraulic cylinders 6-2 are rotatably connected to both sides of the base plate 1 via pins. Their output ends are connected to the connecting frame 6-3 at the bottom of the preparation tank 2 via pins. When the hydraulic cylinders 6-2 are activated, their extension and retraction actions can push the preparation tank 2 to rotate around the fixed seat 6-1, tilting it to a suitable angle, and discharging the liquid from one side of the bottom of the preparation tank 2. Pipeline 6-4 allows the snow-melting and ice-suppressing liquid to flow out quickly under gravity after the tank is tilted. Together with the docking pipe 6-5 fixed on the surface of the base plate 1 and the bend pipe 6-6 between them, the outflowing liquid can be smoothly guided into the storage or transportation container. Through the coordinated work of components such as the fixed seat 6-1, pin, hydraulic cylinder 6-2, connecting frame 6-3, discharge pipe 6-4, docking pipe 6-5 and bend pipe 6-6, the discharge support component 6 can support the mixing tank 2 to tilt it at an angle, and use gravity to realize the rapid discharge of snow-melting and ice-suppressing liquid, reduce residue, improve production efficiency, and facilitate subsequent material transfer and processing.
[0047] For example, such as Figure 3 As shown, the modulation tank 2 can rotate upward by 30° through the pin connection with the fixed base 6-1.
[0048] In some examples, tilting the pipe upwards at a 30° angle ensures that all the snow-melting and ice-suppressing fluid is concentrated at the discharge point 6-4 for discharge.
[0049] In actual use: When using the snow melting and ice suppressing liquid preparation machine, first put the salt particles into the salt particle box 4-8, start the push auger 4-9, and the salt particles enter the outer cover 4-1 through the connecting pipe 4-7. At the same time, add liquid raw materials such as corrosion inhibitors and surfactants through the connecting pipe 4-2, start the stirring motor 4-3, and the crushing frame 4-4 crushes and initially mixes the salt particles and other raw materials. The mixed raw materials fall into the preparation tank 2 through the mesh 4-6 of the centralized cover 4-5. Start the drive motor 3, and drive the central shaft 5-1 to rotate through the belt. The main stirring frame 5-3, the auxiliary stirring frame 5-4 and the push impeller 5-5 fully stir and mix the raw materials. After preparation, start the hydraulic cylinder 6-2 to push the preparation tank 2 to rotate upward 30° around the fixed base 6-1. The snow melting and ice suppressing liquid can then flow out through the discharge pipe 6-4, the bent pipe 6-6 and the docking pipe 6-5.
[0050] It should be noted that the above examples are only used to illustrate the technical solutions of the present disclosure rather than limit the present disclosure. Although the present disclosure is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present disclosure, and all should be covered in the scope of the claims of the present disclosure.
Claims
1. A snowmelt ice control fluid blending machine characterized by, Include: The bottom plate (1) and the brewing tank (2), the brewing tank (2) is arranged on the bottom plate (1); Discharge support assembly (6), the discharge support assembly (6) is arranged between the bottom plate (1) and the brewing tank (2); The feed premix assembly (4) is arranged on the top of the brewing tank (2); Driving motor (3) and stirring mixing assembly (5), the driving motor (3) is installed outside the brewing tank (2), and the stirring mixing assembly (5) is arranged in the brewing tank (2); The feed premix assembly (4) includes an outer cover (4-1), the outer cover (4-1) is fixed on the top of the brewing tank (2), the side surface of the outer cover (4-1) is provided with a plurality of on-off pipes (4-2), the top of the outer cover (4-1) is provided with a stirring motor (4-3), and the output end of the stirring motor (4-3) is provided with a crushing frame (4-4).
2. A snowmelt ice control fluid mixing machine according to claim 1, wherein The inner top of the brewing tank (2) is provided with a concentrating cover (4-5), the inner bottom surface of the concentrating cover (4-5) is provided with a mesh (4-6), the crushing frame (4-4) is located in the concentrating cover (4-5), and the side surface of the outer cover (4-1) is provided with a connecting pipe (4-7).
3. A snowmelt ice control fluid mixing machine according to claim 2, wherein One end of the connecting pipe (4-7) is provided with a salt particle box (4-8), the bottom side of the salt particle box (4-8) is provided with a push auger (4-9), and one end of the push auger (4-9) is located inside the connecting pipe (4-7).
4. A snowmelt ice control fluid mixing machine according to claim 1, wherein The stirring mixing assembly (5) includes a central shaft (5-1), the central shaft (5-1) is rotatably connected inside the brewing tank (2), the central shaft (5-1) and the output end of the driving motor (3) are both provided with a transmission wheel (5-2), and the transmission wheels (5-2) are connected through a belt drive.
5. A snowmelt ice control fluid mixing machine according to claim 4, wherein The central shaft (5-1) is provided with a main stirring frame (5-3), the central shaft (5-1) is provided with a pair of auxiliary stirring frames (5-4), the auxiliary stirring frames (5-4) are located on both sides of the main stirring frame (5-3), and the central shaft (5-1) is provided with push flow impellers (5-5) at both ends.
6. A snowmelt ice control fluid mixing machine according to claim 1, wherein The discharge support assembly (6) includes a fixed seat (6-1), the fixed seat (6-1) is arranged on the surface of the bottom plate (1), the brewing tank (2) is rotatably connected to the fixed seat (6-1) through a pin shaft, and the bottom plate (1) is rotatably connected to a hydraulic cylinder (6-2) through a pin shaft on both sides.
7. A snowmelt ice control fluid mixing machine according to claim 6, wherein The bottom of the brewing tank (2) is provided with a connecting frame (6-3), the connecting frame (6-3) is rotatably connected to the output end of a pair of hydraulic cylinders (6-2) through a pin shaft, one side of the bottom of the brewing tank (2) is provided with a discharge pipe (6-4), the surface of the bottom plate (1) is fixedly provided with a butt joint pipe (6-5), and the butt joint pipe (6-5) and the discharge pipe (6-4) are provided with a bending pipe (6-6).
8. A snowmelt ice control fluid mixing machine according to claim 6, wherein The brewing tank (2) can be rotated upward by 30° through the pin shaft connection with the fixed seat (6-1).