Production device of calcium-based desulfurizer particles

By setting up a buffer dispersion structure and a ventilator in the silo, the problem of moisture during the storage of calcium-based desulfurizer granules was solved, achieving effective air drying and dispersion of the product and improving production quality.

CN224100653UActive Publication Date: 2026-04-10SHANDONG KANGYUAN ENVIRONMENTAL ENGINEERING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Calcium-based desulfurizing agent granules still have a moisture problem after drying, which causes moisture to accumulate during storage and affects production quality.

Method used

A silo with a buffer and dispersion structure was designed to buffer and disperse products when they are conveyed by an elevator, and to combine with a ventilator for air drying, thereby reducing product breakage and moisture and improving the drying effect.

Benefits of technology

It effectively reduced product breakage, improved product drying efficiency, and enhanced production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production device of calcium-based desulfurizer particles, which relates to the technical field of desulfurizer production and comprises a raw material bin, a weighing bin, a mixer, a kneading machine, a disc feeder, a banded extruder, a drying furnace, a finished product bin and a ton-package packaging device. According to the utility model, products are conveyed into the stock bin through the hoister after being produced, and the falling products are buffered and dispersed through the buffering and dispersing structure, so that not only can the situation that the products are broken be effectively reduced, but also the production efficiency is improved, and the production cost is reduced. According to the drying device for the products, the products can be dispersed in the falling process of the products, so that the products are effectively air-dried in the process of falling into the stock bin, the dispersed products can be further air-dried through the arranged ventilator, the product drying effect is further improved, and the production quality of the products is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to desulfurizer production technical field, concretely relates to a kind of production device of calcium-based desulfurizer granule. BACKGROUND

[0002] Calcium-based desulfurizer is commonly used desulfurization material, widely used in coal-fired power plant and petrochemical industry.In coal-fired power plant, calcium-based desulfurizer can effectively remove sulfur dioxide in flue gas, improve the quality of flue gas.In addition, in petrochemical industry, calcium-based desulfurizer can also be used to treat sulfur-containing waste gas, protect the environment and human health.

[0003] Calcium-based desulfurizer in production, will go through multiple processes, by extruding and forming the required product through extruder, then the product is dried through drying furnace, the dried product is input into finished product bin for temporary storage, then it is discharged and packaged, but due to the granular product and numerous quantity, there is still moisture problem after drying after passing through drying furnace, after storing in finished product bin, the product is accumulated together, so that the moisture on the product is difficult to evaporate to the outside atmosphere, thereby accumulating on the product surface, affecting the production quality of product. UTILITARY MODEL

[0004] The utility model aims at providing a kind of production device of calcium-based desulfurizer granule, solve the technical problem raised in the above background.

[0005] To solve the above technical problems, the utility model provides the following technical solutions:

[0006] A kind of production device of calcium-based desulfurizer granule, including raw material bin, weighing bin, mixer, kneader, disc feeder, extruder, drying furnace, finished product bin and ton packaging device, and raw material is sequentially produced and packaged by raw material bin, weighing bin, mixer, kneader, disc feeder, extruder, drying furnace, finished product bin and ton packaging device, the finished product bin includes conveying belt, bin, elevator and weighing platform, and the conveying belt is used to convey the product output by drying furnace to the elevator, the elevator is used to lift the product to store in bin, the weighing platform is used to weigh the product released by bin, the bin top bin mouth is provided with buffer dispersion structure, and the buffer dispersion structure is used to buffer the product transported by elevator, and disperse the product during buffering, the bin is communicated with ventilator by pipeline, the bottom of the bin is provided with conveying belt.

[0007] The bin comprises a first bin body and a second bin body in a hollow cylindrical shape and a third bin body in an inverted hollow circular platform shape, the first bin body, the second bin body and the third bin body are concentrically arranged, the top of the third bin body is connected with the inner wall of the first bin body, the second bin body is communicated with the bottom of the third bin body, the bottom of the second bin body is provided with a valve body for controlling opening and closing, the material conveying belt is located between the third bin body and the weighing platform, and the first bin body and the material conveying belt are jointly connected with a support.

[0008] As a preferred scheme of the utility model, the buffer dispersion structure comprises an annular plate arranged on the inner side wall of the first bin body, a plurality of elastic buffer strips are uniformly arranged on the inner side wall of the annular plate around the center of the annular plate, and the plurality of elastic buffer strips are arranged along the radial direction of the annular plate.

[0009] As a preferred scheme of the utility model, the elastic buffer strip comprises a rigid strip and an elastic strip, the rigid strip and the elastic strip are fixedly connected with the inner side wall of the annular plate, the rigid strip is located directly below the elastic strip, and the distance between the rigid strip and the elastic strip is greater than zero.

[0010] As a preferred scheme of the utility model, the width of the rigid strip is smaller than the width of the elastic strip.

[0011] As a preferred scheme of the utility model, the elastic strip comprises two inclined plates symmetrically arranged on the inner side wall of the annular plate, the two inclined plates are inclinedly arranged on the annular plate, the top portions of the two inclined plates are connected, and the upper surfaces of the two inclined plates are provided with a plurality of protrusions.

[0012] As a preferred scheme of the utility model, the annular plate is rotationally connected with the inner side wall of the first bin body.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The product is conveyed into the bin through the elevator after the product is produced, and the buffer dispersion structure is used for buffering and dispersing the falling product, so that the product breaking can be effectively reduced, the product can be dispersed during falling, the product can be effectively air-dried during falling into the bin, the dispersed product can be further air-dried through the ventilator, the product drying effect is further improved, and the product production quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be obtained from the provided drawings without creative labor.

[0016] Figure 1 The structure schematic view of the finished product bin is provided.

[0017] Figure 2 The structure schematic view of the bin is provided.

[0018] Figure 3 The structure schematic view of the bin is provided. Figure 2 The structure enlarged schematic view of the A part shown in the figure.

[0019] Figure 4 The production process schematic view of the production device of the calcium-based desulfurizer particle is provided.

[0020] The numbers in the figure respectively represent as follows:

[0021] 801, conveying belt; 802, bin; 803, elevator; 804, weighing platform; 805, buffer dispersion structure; 806, first bin body; 807, second bin body; 808, third bin body; 809, annular plate; 810, elastic buffer strip; 811, rigid strip; 812, elastic strip; 813, inclined plate; 814, protrusion; 815, material conveying belt. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0023] The concepts involved in the present application will be described below in combination with the drawings. It is pointed out here that the following descriptions of the concepts are only for the purpose of making the content of the present application easier to understand, and do not represent the limitation of the protection scope of the present application; meanwhile, the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0024] As shown in the figure, Figures 1 to 4As shown, including raw material bin, weighing bin, mixer, kneader, disc feeder, extruder, drying furnace, finished product bin and ton packaging device, and the raw materials are sequentially produced and packaged through the raw material bin, the weighing bin, the mixer, the kneader, the disc feeder, the extruder, the drying furnace, the finished product bin and the ton packaging device, the finished product bin includes a conveying belt 801, a bin 802, an elevator 803 and a weighing platform 804, and the conveying belt 801 is used to convey the products output by the drying furnace to the elevator 803, the elevator 803 is used to lift the products into the bin 802 for storage, and the weighing platform 804 is used to weigh the products released from the bin 802, and a buffer dispersion structure 805 is arranged at the top opening of the bin 802, and the buffer dispersion structure 805 is used to buffer the products transported by the elevator 803 and disperse the products during the buffering process, and the bin 802 is communicated with a ventilator through a pipeline, and the bottom of the bin 802 is provided with a conveying belt 815.

[0025] In actual production, first, the raw material bin is automatically fed, after the raw material bin is fed, the raw materials are transported to the weighing bin through the discharge valve, and then the raw materials are transported to the mixer through the feeding valve after being weighed in the weighing bin, mixed, and then transported to the kneader through the discharge valve after being mixed, and then the raw materials are discharged to the disc feeder, and then the products (i.e. calcium-based desulfurizer particles) are produced in the extruder, the wet material is transported to the drying furnace through the conveying belt, and then the products are transported to the top of the bin 802 through the conveying belt 801 after being dried, and then the products are temporarily stored in the bin 802 after falling from the top of the bin 802, and then the products are weighed on the weighing platform 804 and packaged by the ton packaging device when being packaged. The above is the entire production and packaging process of the product.

[0026] Among them, the raw material bin, the weighing bin, the mixer, the kneader, the disc feeder, the extruder, the drying furnace, the conveying belt 801, the elevator 803, the weighing platform 804 and the ton packaging device are all prior art, and the specific working principles of the above devices will not be described in detail here.

[0027] After the product is conveyed to the top of the silo 802 by the elevator 803, the product falls from the top of the elevator 803 to the inside of the silo 802, and the product first contacts the buffer dispersion structure 805 during the falling process, and the falling product is buffered and dispersed by the buffer dispersion structure 805, so as to avoid excessive product breakage and affect the product quality, and at the same time, the product can be dispersed, and a ventilator (not shown in the figure) is arranged, so that the product can be dried during the falling process, and the moisture of the product is reduced, and the water vapor in the product can be volatilized during the falling process. Because the product is effectively dispersed by the buffer dispersion structure 805, the drying effect of the ventilator on the product is better, which further reduces the moisture on the product, not only improves the drying effect of the product, but also improves the production quality of the product.

[0028] Further, the rubber can be laid on the inner wall of the silo 802 to buffer the product, further reducing the breakage of the product.

[0029] The silo 802 includes a first silo body 806 and a second silo body 807 in a hollow cylindrical shape and a third silo body 808 in an inverted hollow circular table shape, and the first silo body 806, the second silo body 807 and the third silo body 808 are concentrically arranged. The top of the third silo body 808 is connected with the inner wall of the first silo body 806, the second silo body 807 is in communication with the bottom of the third silo body 808, the bottom of the second silo body 807 is provided with a valve body for controlling opening and closing, the conveying belt 815 is located between the third silo body 808 and the weighing platform 804, and the first silo body 806 and the conveying belt 815 are jointly connected with a support.

[0030] The first silo body 806, the second silo body 807, the third silo body 808 and the conveying belt 815 are installed through the support, and the third silo body 808 in the inverted circular table shape can ensure that the product is discharged through the second silo body 807 under the action of gravity. The valve body is used for controlling the opening or closing of the second silo body 807, so as to control the discharging of the product or end the discharging process of the product.

[0031] The conveying belt 815 is used for conveying the product discharged through the second silo body 807 to the weighing platform 804 for weighing and packaging, and the conveying belt 815 is a prior art, which will not be described in detail here.

[0032] The buffer dispersion structure 805 includes a ring-shaped plate 809 arranged on the inner side wall of the first silo body 806, a plurality of elastic buffer strips 810 are uniformly arranged on the inner side wall of the ring-shaped plate 809 around the center of the ring-shaped plate 809, and the plurality of elastic buffer strips 810 are arranged along the radial direction of the ring-shaped plate 809.

[0033] When the product falls from the elevator 803 into the first bin body 806, it first contacts the plurality of elastic buffer strips 810. The product is dispersed by the elastic buffer strips 810, which are bent and deformed downward by the impact of the product. The product falls from the side of the elastic buffer strips 810 into the bin 802, and the elastic deformation of the elastic buffer strips 810 buffers the falling product. The product falls from the edge of the upper surface of the elastic buffer strips 810 to be dispersed, which reduces the breakage of the product and allows the product to be dispersed during the falling process and dried by the ventilator.

[0034] The elastic buffer strip 810 includes a rigid strip 811 and an elastic strip 812, and the rigid strip 811 and the elastic strip 812 are fixedly connected to the inner side wall of the annular plate 809. The rigid strip 811 is located directly below the elastic strip 812, and the distance between the rigid strip 811 and the elastic strip 812 is greater than zero.

[0035] The rigid strip 811 limits the maximum angle of downward bending and deformation of the elastic strip 812, avoiding damage to the elastic strip 812 beyond the maximum deformation limit.

[0036] The width of the rigid strip 811 is less than the width of the elastic strip 812, avoiding the accumulation of products on the rigid strip 811.

[0037] The elastic strip 812 includes two inclined plates 813 symmetrically arranged on the inner side wall of the annular plate 809. The two inclined plates 813 are inclinedly arranged on the annular plate 809, and the top portions of the two inclined plates 813 are connected. The upper surface of each inclined plate 813 is provided with a plurality of protrusions 814.

[0038] When the product falls onto the elastic strip 812, it is guided to fall by the two inclined plates 813, avoiding the accumulation of some products on the elastic strip 812. The plurality of protrusions 814 further disperses the product, reducing the adhesion between the products due to moisture.

[0039] The annular plate 809 is rotationally connected to the inner side wall of the first bin body 806.

[0040] Because the product is not evenly distributed when falling into the bin 802, the impact force of the product on each elastic buffer strip 810 is different. When the annular plate 809 is rotationally connected to the inner wall of the first bin body 806, the annular plate 809 rotates due to the different impact forces of the product on the two inclined plates 813 of the same elastic strip 812. The elastic strip 812 moves to the position, thereby buffering and dispersing the product falling between the two adjacent elastic strips 812, further improving the buffering and dispersing effect of the product.

[0041] The above-mentioned embodiments and / or implementations are only used to illustrate the preferred embodiments and / or implementations of the present application, and do not limit the embodiments of the present application in any form, and any person skilled in the art can make some changes or modifications or other equivalent embodiments without departing from the technical means disclosed in the content of the present application, but should be considered as the same technology or embodiment as the present application.

[0042] The principles and implementations of the present application are described by applying specific examples herein, and the above-mentioned embodiment is only used to help understand the method and core idea of the present application. The above-mentioned is only the preferred embodiment of the present application, and it should be pointed out that due to the limited expression, there are infinite specific structures objectively, and for ordinary skilled person in the art, some improvements, refinements or changes can be made without departing from the principles of the present application, and the above-mentioned technical features can be combined in a proper way; the improvements, refinements, changes or combinations, or the application of the present application without improvement to other occasions, should be considered as the protection scope of the present application.

Claims

1. A device for producing calcium-based desulfurizer granules, comprising a raw material bin, a weighing bin, a mixer, a kneader, a disc feeder, an extruder, a drying furnace, a finished product bin, and a ton packaging device, and the raw material is sequentially produced and packaged via the raw material bin, the weighing bin, the mixer, the kneader, the disc feeder, the extruder, the drying furnace, the finished product bin, and the ton packaging device, characterized in that, The finished product bin comprises a conveying belt (801), a bin (802), an elevator (803) and a weighing platform (804), the conveying belt (801) is used for conveying the products output by the drying furnace to the elevator (803), the elevator (803) is used for lifting the products to the bin (802) for storage, the weighing platform (804) is used for weighing the products discharged from the bin (802), the bin (802) is provided with a buffer dispersion structure (805) at the top bin opening, the buffer dispersion structure (805) is used for buffering the products transported by the elevator (803) and dispersing the products during the buffering process, the bin (802) is communicated with a ventilator through a pipeline, and the bottom of the bin (802) is provided with a conveying belt (815).

2. The apparatus according to claim 1, wherein The bin (802) comprises a first bin body (806) and a second bin body (807) in the shape of a hollow cylinder and a third bin body (808) in the shape of an inverted hollow circular table, the first bin body (806), the second bin body (807) and the third bin body (808) are concentrically arranged, the top of the third bin body (808) is connected with the inner wall of the first bin body (806), the second bin body (807) is communicated with the bottom of the third bin body (808), the bottom of the second bin body (807) is provided with a valve body for controlling opening and closing, the conveying belt (815) is located between the third bin body (808) and the weighing platform (804), and the first bin body (806) and the conveying belt (815) are jointly connected with a support.

3. The apparatus according to claim 2, wherein The buffer dispersion structure (805) comprises an annular plate (809) arranged on the inner side wall of the first bin body (806), a plurality of elastic buffer strips (810) are uniformly arranged on the inner side wall of the annular plate (809) around the center of the annular plate (809), and the plurality of elastic buffer strips (810) are arranged along the radial direction of the annular plate (809).

4. The apparatus according to claim 3, wherein The elastic buffer strip (810) comprises a rigid strip (811) and an elastic strip (812), the rigid strip (811) and the elastic strip (812) are fixedly connected with the inner side wall of the annular plate (809), the rigid strip (811) is located directly below the elastic strip (812), and the distance between the rigid strip (811) and the elastic strip (812) is greater than zero.

5. The apparatus according to claim 4, wherein The width of the rigid strip (811) is less than the width of the elastic strip (812).

6. The apparatus according to claim 4, wherein The elastic strip (812) comprises two inclined plates (813) symmetrically arranged on the inner side wall of the annular plate (809), the two inclined plates (813) are inclinedly arranged on the annular plate (809), the top portions of the two inclined plates (813) are connected, and the upper surfaces of the two inclined plates (813) are provided with a plurality of protrusions (814).

7. The apparatus according to claim 3, wherein The annular plate (809) is rotationally connected with the inner side wall of the first bin body (806).