Silica gel product defect on-line detection device
By designing an online defect detection device for silicone products, which uses a conveyor belt and imaging components to automatically detect silicone products, the problem of high labor intensity and low efficiency caused by manual hand-held inspection is solved, and automated inspection and efficient collection are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 厦门隆启鑫硅橡胶制品有限公司
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-10
AI Technical Summary
Current testing of silicone products mainly relies on manual handheld testing instruments, resulting in high labor intensity and low efficiency.
An online defect detection device for silicone products was designed. It uses a conveyor belt and imaging components to automatically detect silicone products, and uses cylinders and push plates to automatically collect defective products, reducing manual intervention.
It achieves automated detection, reduces manual labor intensity, improves detection efficiency, and is easy to use.
Smart Images

Figure CN224101288U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to silica gel product defect detection technical field, more specifically, relate to a silica gel product defect online detection device. BACKGROUND
[0002] Silica gel product due to its excellent physical and chemical properties, in medical treatment, food, electronics and many other fields have been widely used. However, various defects may occur in the production process, such as air bubble, crack, impurity, etc., these defects will directly affect the quality and service life of the product, and then need to use detection device to detect silica gel product, so as to screen out qualified silica gel product, detection device is mostly composed of high resolution camera, lens, light source board, image sensor and controller combination.
[0003] Based on the above, the present inventors found that: at present, the existing silica gel product lacks detection mostly adopts manual handheld detection instrument to detect, needs manual frequently to take and put silica gel product, manual labor intensity is big at the same time, detection efficiency is also lower, therefore, in view of this, the existing structure is researched and improved, provide a kind of silica gel product defect online detection device, to reach more practical value purpose. UTILITARIAN CONTENT
[0004] 1. Technical problem to be solved
[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a kind of silica gel product defect online detection device, it can prevent the problem of manual handheld detection instrument detection, needs manual frequently to take and put silica gel product, manual labor intensity is big at the same time, detection efficiency is also lower.
[0006] 2. Technical scheme
[0007] To solve the above problems, the utility model adopts the following technical scheme.
[0008] A kind of silica gel product defect online detection device, including workbench, the upper middle position of the workbench is installed with pedestal, the upper of the pedestal is installed with conveying belt, the lower left corner position of the conveying belt is installed with motor, the side of the pedestal is installed with stand, the side of the stand is bolted with mounting bracket, the upper of the mounting bracket is installed with imaging assembly, the lower of the imaging assembly is provided with light source board, the side of the conveying belt is bolted with mounting seat, and the other side of conveying belt is provided with collection box, the upper of the mounting seat is installed with pneumatic cylinder, the output end of the pneumatic cylinder is installed with push plate, one end of the conveying belt is fixedly connected with discharge rack, the inner side of the discharge rack is installed with flow guide roller, and the lower of discharge rack is provided with collection box.
[0009] Further, two groups of symmetrical supporting legs are installed below the workbench.
[0010] Further, a supporting column is installed above four corner positions of the base, and the supporting column is fixedly connected with the conveying belt.
[0011] Further, two groups of symmetrical rotating rollers are installed inside the conveying belt, and the output end of the motor is connected with the rotating rollers.
[0012] Further, the imaging assembly is composed of a high-resolution camera, a lens and an image sensor, the lens is installed directly below the high-resolution camera, the image sensor is arranged below the lens, and the image sensor is connected with an external computer through a USB interface.
[0013] Further, the push plate is made of rubber material, and the distance between the push plate and the workbench is greater than the distance between the conveying belt and the workbench.
[0014] Further, the guide rollers are arranged in multiple groups and are equidistantly distributed on the inner side of the discharging frame.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] In the scheme, the cylinder is installed above the mounting seat, first, the to-be-detected silica gel product is placed on the right side of the conveying belt, the silica gel product moves to the lower side of the imaging assembly along with the conveying belt, after being detected by the imaging assembly, the qualified silica gel product moves to the discharging frame and is guided to the collecting box by the multiple equidistantly distributed guide rollers to be collected, when the unqualified silica gel product is detected, the push plate driven by the cylinder pushes the unqualified silica gel product into the collecting box to be collected, manual labor intensity is small, detection efficiency is high, and the utility model is convenient to use. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic view of the utility model;
[0019] Figure 2 It is a planar schematic view of the utility model;
[0020] Figure 3 It is a top view schematic view of the utility model;
[0021] Figure 4 It is a schematic view of the conveying belt of the utility model.
[0022] Explanation of reference numerals in the drawing:
[0023] 1, workbench; 2, pedestal; 3, conveyor belt; 4, stand; 5, mounting bracket; 6, imaging assembly; 7, mounting seat; 8, air cylinder; 9, push plate; 10, blanking frame; 11, flow guide roll; 12, collection box; 13, collection box; 14, motor; 15, light source plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Embodiment:
[0026] Please refer to Figures 1-4 A silica gel product defect online detection device, including workbench 1, the upper middle position of workbench 1 is installed with pedestal 2, and pedestal 2 is used to install conveyor belt 3. The upper portion of pedestal 2 is provided with conveyor belt 3, and the lower left corner of conveyor belt 3 is provided with motor 14, and conveyor belt 3 and motor 14 are used to drive silica gel product to move. The side of pedestal 2 is provided with stand 4, and the side of stand 4 is bolted with mounting bracket 5, and stand 4 and mounting bracket 5 are used to install imaging assembly 6. The upper portion of mounting bracket 5 is provided with imaging assembly 6, and imaging assembly 6 is used to detect silica gel product defects. The lower portion of imaging assembly 6 is provided with light source plate 15, and the side of conveyor belt 3 is bolted with mounting seat 7, and mounting seat 7 is used to install air cylinder 8. And the other side of conveyor belt 3 is provided with collection box 13, and collection box 13 is used to collect unqualified silica gel products. The upper portion of mounting seat 7 is provided with air cylinder 8, and the output end of air cylinder 8 is provided with push plate 9, and air cylinder 8 and push plate 9 are used to push unqualified silica gel products into collection box 13. One end of conveyor belt 3 is fixedly connected with blanking frame 10, and the inner side of blanking frame 10 is provided with flow guide roll 11, and blanking frame 10 and flow guide roll 11 are used for qualified silica gel product blanking. And the lower portion of blanking frame 10 is provided with collection box 12, and collection box 12 is used to collect qualified silica gel product blanking.
[0027] Please refer to Figure 1 And Figure 2 The lower portion of workbench 1 is provided with two groups of symmetrical supporting legs, and the supporting legs can support workbench 1.
[0028] Please refer to Figure 1 And Figure 2 The upper four corner positions of pedestal 2 are provided with supporting columns, and the supporting columns are fixedly connected with conveyor belt 3, and the supporting columns can support conveyor belt 3.
[0029] Please refer to Figure 1And Figure 4 The inside of the conveying belt 3 is provided with two groups of symmetrical rotating rollers, and the output end of the motor 14 is connected with the rotating rollers, and the motor 14 and the rotating rollers can drive the conveying belt 3 to rotate.
[0030] Referring to Figure 2 And Figure 3 The imaging assembly 6 is composed of a high-resolution camera, a lens and an image sensor, the lens is installed directly below the high-resolution camera, the image sensor is arranged below the lens, and the image sensor is connected with an external computer through a USB interface, and the high-resolution camera, the lens and the image sensor can detect defects of the silica gel product.
[0031] Referring to Figure 1 And Figure 4 The push plate 9 is made of rubber material, and the distance between the push plate 9 and the workbench 1 is greater than the distance between the conveying belt 3 and the workbench 1, and the cylinder 8 and the push plate 9 can push the unqualified silica gel product into the collecting box 13.
[0032] Referring to Figure 1 And Figure 4 The flow guide roller 11 is provided in multiple groups and is equidistantly distributed on the inner side of the discharging frame 10, and the discharging frame 10 and the flow guide roller 11 can facilitate discharging of the qualified silica gel product.
[0033] In use: first, place the silica gel product to be detected on the right side of the conveying belt 3, and the silica gel product moves to the lower side of the imaging assembly 6 along with the conveying belt 3, and after being detected by the imaging assembly 6, the qualified silica gel product moves to the discharging frame 10 and is guided by the multiple groups of equidistantly distributed flow guide rollers 11 to the collecting box 12 for collection, and when the unqualified silica gel product is detected, the cylinder 8 drives the push plate 9 to push the unqualified silica gel product into the collecting box 13 for collection, without manual detection by a handheld detection instrument, the labor intensity is small, the detection efficiency is high, and the use is convenient.
[0034] Finally, it should be noted that: in the description of the present application, it should be noted that the terms "vertical", "upper", "lower", "horizontal" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application.
[0035] In the description of the utility model, still need to explain, unless another explicit provision and limitation, term " set ", " install ", " link ", " connect " should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication。For ordinary skilled person in the art, the above-mentioned terms can be understood according to the specific meaning of the utility model.
[0036] The above is only the preferred specific embodiment of the utility model;But the protection scope of the utility model is not limited to this. Any skilled person in the art within the technical range disclosed by the utility model, according to the technical scheme of the utility model and its improvement concept, equivalent replacement or change, should be covered in the protection scope of the utility model.
Claims
1. A kind of silica gel product defect on-line detection device, including workbench (1), the upper middle position of the workbench (1) is equipped with pedestal (2), the upper of the pedestal (2) is equipped with conveying belt (3), the lower left corner position of the conveying belt (3) is equipped with motor (14), it is characterized by: One side of the base (2) is provided with a stand (4), one side of the stand (4) is bolted with a mounting rack (5), the upper side of the mounting rack (5) is provided with an imaging assembly (6), the lower side of the imaging assembly (6) is provided with a light source plate (15), one side of the conveying belt (3) is bolted with a mounting seat (7), the other side of the conveying belt (3) is provided with a collection box (13), the upper side of the mounting seat (7) is provided with a cylinder (8), the output end of the cylinder (8) is provided with a push plate (9), one end of the conveying belt (3) is fixedly connected with a discharging rack (10), the inner side of the discharging rack (10) is provided with a flow guide roller (11), and the lower side of the discharging rack (10) is provided with a collection box (12).
2. The device for detecting defects of a silica gel product on line according to claim 1, characterized in that: The lower side of the workbench (1) is provided with two groups of symmetrical supporting legs.
3. The device for detecting defects in a silica gel product on line according to claim 1, characterized in that: The upper side of the base (2) is provided with supporting columns at four corner positions, and the supporting columns are fixedly connected with the conveying belt (3).
4. The device for detecting defects in a silica gel product on line according to claim 1, characterized in that: The inner side of the conveying belt (3) is provided with two groups of symmetrical rotating rollers, and the output end of the motor (14) is connected with the rotating rollers.
5. The device for detecting defects in a silica gel product on line according to claim 1, characterized in that: The imaging assembly (6) is composed of a high-resolution camera, a lens and an image sensor, the lens is arranged below the high-resolution camera, the image sensor is arranged below the lens, and the image sensor is connected with an external computer through a USB interface.
6. The device for detecting defects in a silica gel product on line according to claim 1, characterized in that: The push plate (9) is made of rubber material, and the distance between the push plate (9) and the workbench (1) is greater than the distance between the conveying belt (3) and the workbench (1).
7. The apparatus according to claim 1, wherein: The flow guide roller (11) is provided with a plurality of groups and is equidistantly distributed on the inner side of the discharging rack (10).