Aluminum-clad steel wire surface oxide layer scraping and scrap recycling device
By designing a device for scraping off the oxide layer and recycling debris from the surface of aluminum-clad steel wire, and utilizing a guide roller and soaking tank structure, combined with sandpaper and cleaning sponge, the problem of low cleaning efficiency in existing technologies is solved, achieving efficient removal of the oxide layer and recycling of debris, thus avoiding damage to the substrate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, when removing the surface oxide layer from aluminum-clad steel wire, the rotating brush wheel can damage the substrate, while the use of chemical reagents results in insufficient contact, leading to low cleaning efficiency and requiring multiple repetitions.
A device for scraping off the oxide layer and recycling debris from the surface of aluminum-clad steel wire was designed. It adopts a structure of liftable guide rollers and soaking tank, combined with sandpaper and cleaning sponge. The oxide layer is softened by spraying and soaking with reagents, and the debris is scraped off by a cleaning cylinder. An integrated debris recycling system is also provided.
It achieves efficient removal of the oxide layer on the surface of aluminum-clad steel wire and recycling of debris, avoids damage to the substrate, improves cleaning efficiency, and ensures full contact between the reagent and the steel wire, integrating dry and wet debris collection.
Smart Images
Figure CN224101317U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium -clad steel wire surface treatment technical field, concretely is a kind of aluminium -clad steel wire surface oxide layer scraping and scrap recovery device. BACKGROUND
[0002] Aluminium -clad steel wire is a kind of composite metal wire, it is formed by one layer of aluminium tightly wrapped in steel wire outside, combines the high strength of steel and the good conductivity and corrosion resistance of aluminium, is widely used in power transmission line, construction industry and manufacturing industry etc..If the aluminium layer on the surface of aluminium -clad steel wire is exposed to steel core by mechanical damage, it will make steel core contact with oxygen and moisture in air, to cause rust, and aluminium -clad steel wire is also in harsh environment for a long time, can also accelerate corrosion.
[0003] The existing aluminium -clad steel wire is usually scraped by rotating brush wheel when removing surface oxide layer, but it can cause damage to base material, by using chemical reagent to dissolve or soften oxide layer, there is also the problem that aluminium -clad steel wire is not enough fully contacted with reagent, to cause aluminium -clad steel wire to need repeated cleaning, and the efficiency is not high. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of aluminium -clad steel wire surface oxide layer scraping and scrap recovery device, to solve the problem that the aluminium -clad steel wire in the market is usually scraped by rotating brush wheel when removing surface oxide layer, but it can cause damage to base material, by using chemical reagent to dissolve or soften oxide layer, there is also the problem that aluminium -clad steel wire is not enough fully contacted with reagent, to cause aluminium -clad steel wire to need repeated cleaning, and the efficiency is not high.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of aluminium -clad steel wire surface oxide layer scraping and scrap recovery device, including aluminium -clad steel wire surface treatment device main body, the aluminium -clad steel wire surface treatment device main body is equipped with soaking pool, and the opposite two sides in soaking pool are respectively symmetrically embedded and installed with transmission screw rod, the upper end of soaking pool is fixed with the gear box of cooperation with transmission screw rod, and the upper end of gear box is also installed with lifting drive motor, the guiding roller is also symmetrically installed in soaking pool, and the positioning end of guiding roller is penetrated on transmission screw rod, so that transmission screw rod rotation can drive guiding roller to lift, the supporting filter screen is clamped in soaking pool, and the decontamination sponge is equipped above supporting filter screen, and the bottom of soaking pool is also connected with blow-off pipe, the two sides outside of soaking pool are also respectively connected with installation side plate, and the two ends between installation side plate are respectively rotatably installed with the first transmission cam and the first transmission recess wheel and the second transmission cam and the second transmission recess wheel of mutual cooperation, and the first scrap recovery box and the second scrap recovery box are respectively equipped below first transmission recess wheel and second transmission recess wheel.
[0006] Preferably, the aluminum steel wire surface treatment device body is provided with a support plate below, and the soaking pool is stably arranged on the support plate through support legs, and the first and second scrap recovery boxes are placed on the support plate.
[0007] Preferably, the guide roller is provided with a groove corresponding to the position of the first transmission concave wheel groove, and the groove part of the guide roller is clamped with abrasive paper.
[0008] Preferably, the guide roller and the second transmission concave wheel are provided with a cleaning cylinder, the cleaning cylinder is provided with a conical structure scraping groove, and the cleaning cylinder is also clamped with a spiral rubber scraper, and the positioning rods are rotatably inserted between the cleaning cylinders.
[0009] Preferably, the mounting side plate is provided with an arc-shaped limiting groove, and the limiting groove is centered on the rotation center of the second transmission concave wheel, and the end of the positioning rod is movably clamped in the limiting groove.
[0010] Preferably, the end of the first transmission concave wheel is provided with a reagent spraying mechanism, the pipe of the reagent spraying mechanism is communicated with the drain pipe, and the spraying nozzle of the reagent spraying mechanism faces the inside of the soaking pool.
[0011] Compared with the prior art, the aluminum steel wire surface oxide layer scraping and scrap recovery device has the following beneficial effects: the two groups of transmission assemblies are provided with liftable guide wheels, the aluminum steel wire can be immersed in the soaking pool, the oxide layer is effectively softened, and after the oxide layer is soaked and softened, the cleaning cylinder is used for scraping and water removal, and the aluminum steel wire surface is efficiently cleaned. The aluminum steel wire surface oxide layer scraping and scrap recovery device is provided with a sponge in the soaking pool, which can ensure that the aluminum steel wire surface is fully contacted with the reagent through the sponge, and also has the purpose of removing impurities, improves the cleaning effect, and the scrap recovery boxes on both sides of the soaking pool can collect dry and wet scraps respectively, so that the scraps can be concentratedly treated. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a structural schematic view of the aluminum steel wire surface oxide layer scraping and scrap recovery device.
[0013] Figure 2 It is a structural schematic view of the aluminum steel wire surface oxide layer scraping and scrap recovery device. Figure 1 It is an enlarged structural schematic view of A in the aluminum steel wire surface oxide layer scraping and scrap recovery device.
[0014] Figure 3 It is a guide roller rising structural schematic view of the aluminum steel wire surface oxide layer scraping and scrap recovery device.
[0015] Figure 4The utility model relates to an aluminum -coated steel wire surface oxide layer scraping and scrap recovery device first transmission cam and first transmission concave gear opposite position structure schematic diagram.
[0016] Figure 5 The utility model relates to an aluminum -coated steel wire surface oxide layer scraping and scrap recovery device guide roller structure schematic diagram.
[0017] In the drawing: 1, aluminum -coated steel wire surface treatment device main part, 2, reagent spraying mechanism, 3, guide roller, 4, lifting drive motor, 5, gear box, 6, transmission screw, 7, installation side plate, 8, first transmission cam, 9, first transmission concave gear, 10, first scrap recovery box, 11, support plate, 12, soaking pool, 13, blow-off pipe, 14, support filter screen, 15, polishing sand paper, 16, decontamination sponge, 17, cleaning cylinder, 18, second transmission cam, 19, second scrap recovery box, 20, second transmission concave gear, 21, limiting groove, 22, spiral rubber squeegee, 23, scrape dirt groove, 24, positioning rod. DETAILED DESCRIPTION
[0018] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the range of the utility model.
[0019] Please refer to Figures 1-5The utility model provides a technical scheme: a kind of aluminium steel wire surface oxide layer scraping and scrap recovery device, including aluminium steel wire surface treatment device main body 1, aluminium steel wire surface treatment device main body 1 is equipped with soaking pool 12, and symmetrically embedded transmission screw 6 is installed in the opposite two sides of soaking pool 12, gear box 5 of cooperation with transmission screw 6 is fixed on the upper end of soaking pool 12, and gear box 5 upper end is also installed with lifting drive motor 4, guiding roller 3 is also symmetrically installed in soaking pool 12, and guiding roller 3 positioning end is penetrated on transmission screw 6, so that transmission screw 6 rotation can drive guiding roller 3 to lift, and the support filter screen 14 is engaged in soaking pool 12, the support filter screen 14 can make the bottom of soaking pool 12 drainage smooth, and the support filter screen 14 upper side is equipped with decontamination sponge 16, the liftable processing of guiding roller 3, so that decontamination sponge 16 is easy to clean replacement, and the bottom of soaking pool 12 is also connected with blow-off pipe 13, and the upper side of soaking pool 12 is equipped with reagent spraying mechanism 2 near one end of first transmission cam 8, and the pipe fitting of reagent spraying mechanism 2 is communicated with blow-off pipe 13, and the spraying nozzle of reagent spraying mechanism 2 is towards the inside of soaking pool 12, this structure is sprayed reagent to aluminium steel wire by reagent spraying mechanism 2, can be wetted to aluminium steel wire, can provide flowing reagent for soaking pool 12 simultaneously, improve the contact closeness between reagent and aluminium steel wire, to guarantee the soaking effect of aluminium steel wire, the outside of the two sides of soaking pool 12 is also respectively connected with installation side plate 7, and the arc structure's limiting groove 21 is opened in installation side plate 7, and limiting groove 21 is with the rotation center of second transmission concave wheel 20 as center, and positioning rod 24 end portion is movably engaged in limiting groove 21, this structure can make positioning rod 24 under the positioning of limiting groove 21 relatively second transmission concave wheel 20 rotates, so as to adjust the height position of positioning rod 24, positioning rod 24 and cleaning cylinder 17 are rotatably connected simultaneously, so that the angle of cleaning cylinder 17 can also be adjusted, so that cleaning cylinder 17 can adapt to the transmission angle of aluminium steel wire, ensure the cleaning effect of aluminium steel wire, and the two ends between installation side plate 7 are rotatably installed with the first transmission cam 8 and the first transmission concave wheel 9 and the second transmission cam 18 and the second transmission concave wheel 20 that mutually cooperate, guiding roller 3 is provided with the corresponding recess of the first transmission concave wheel 9 groove position, and the recess portion of guiding roller 3 is engaged with polishing sand paper 15, this structure can carry out the guiding limiting treatment of aluminium steel wire by the recess portion of guiding roller 3, by lowering guiding roller 3, can let aluminium steel wire immerse in soaking pool 12, and by the cooperation of polishing sand paper 15 and decontamination sponge 16, the efficient soaking and decontamination treatment of aluminium steel wire are carried out, guiding roller 3 and second transmission concave wheel 20 are equipped with cleaning cylinder 17, and the scraping groove 23 of conical structure is opened in cleaning cylinder 17, and the spiral rubber scraper 22 is also engaged in cleaning cylinder 17, and positioning rod 24 is rotatably inserted between cleaning cylinder 17, this structure can scrape off the debris by scraping groove 23 to aluminium steel wire after aluminium steel wire is soaked and softened in soaking pool 12,Ensure the surface treatment effect of aluminum steel wire, while the aluminum steel wire can be treated by water when passing through the spiral rubber wiper 22, and the first conveying concave wheel 9 and the second conveying concave wheel 20 are respectively provided with the first scrap recovery box 10 and the second scrap recovery box 19, the aluminum steel wire surface treatment device main body 1 is provided with a support plate 11, and the soaking pool 12 is stably supported on the support plate 11 through the supporting leg, and the first scrap recovery box 10 and the second scrap recovery box 19 are placed on the support plate 11. This structure makes the first scrap recovery box 10 and the second scrap recovery box 19 can be easily taken, so that the collected scrap can be cleaned. The first scrap recovery box 10 and the second scrap recovery box 19 can respectively collect dry and wet scrap. The support plate 11 is used for reliable support positioning of the aluminum steel wire surface treatment device main body 1.
[0020] Working principle: when using the aluminum steel wire surface oxide layer scraping and scrap recovery device, first, the aluminum steel wire is clamped and conveyed by the cooperation of the first conveying convex wheel 8 and the first conveying concave wheel 9 and the second conveying convex wheel 18 and the second conveying concave wheel 20. The aluminum steel wire is guided and limited by the groove of the guide roller 3. The lifting drive motor 4 rotates the transmission screw 6 in the gear box 5 to drive the guide roller 3 to descend synchronously, so that the guide roller 3 pushes the aluminum steel wire into the soaking pool 12. The reagent spraying mechanism 2 sprays reagent on the aluminum steel wire, which can wet the aluminum steel wire and supplement the reagent for the soaking pool 12. The soaking pool 12 is drained through the drain pipe 13. The reagent circulates through the cooperation of the reagent spraying mechanism 2, and the soaking pool 12 is immersed in the decontamination sponge 16, so that the aluminum steel wire can fully contact with the reagent through the decontamination sponge 16, and the abrasive paper 15 is used to preliminarily scrape and clean the surface of the aluminum steel wire. The support filter screen 14 supports the bottom of the decontamination sponge 16 to stabilize the soaking pool 12. After that, the aluminum steel wire enters the cleaning cylinder 17, scrapes the scrap through the scraping groove 23, and the scrap enters the second scrap recovery box 19. The cleaning cylinder 17 rotates relative to the positioning rod 24, so that the cleaning cylinder 17 can cooperate with the shaking of the aluminum steel wire, and the positioning rod 24 can move relative to the installation side plate 7 under the positioning of the limiting groove 21 to adjust the height of the cleaning cylinder 17. The aluminum steel wire scrapes the surface reagent when passing through the spiral rubber wiper 22. The first scrap recovery box 10 and the second scrap recovery box 19 respectively collect dry and wet scrap. The support plate 11 supports the aluminum steel wire surface treatment device main body 1, ensures the stable operation of the aluminum steel wire surface treatment device main body 1, and completes a series of work.
[0021] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An aluminum-clad steel wire surface oxidation layer scraping and scrap recovery device comprising an aluminum-clad steel wire surface treatment device main body (1), characterized in that: The aluminum steel wire surface treatment device body (1) is provided with a soaking pool (12), and the opposite sides of the soaking pool (12) are respectively and symmetrically embedded with transmission screw rods (6); the upper end of the soaking pool (12) is fixedly provided with a gear box (5) used in cooperation with the transmission screw rods (6), and the upper end of the gear box (5) is further provided with a lifting driving motor (4); the soaking pool (12) is further symmetrically provided with guide rollers (3), and the positioning ends of the guide rollers (3) penetrate through the transmission screw rods (6), so that the rotation of the transmission screw rods (6) can drive the guide rollers (3) to lift; the soaking pool (12) is further provided with a supporting filter screen (14), and the supporting filter screen (14) is provided with a decontamination sponge (16) above; the bottom of the soaking pool (12) is further connected with a decontamination pipe (13); the two sides of the soaking pool (12) are further respectively connected with mounting side plates (7), and the two ends between the mounting side plates (7) are respectively and rotatably provided with a first transmission cam (8), a first transmission groove (9), a second transmission cam (18) and a second transmission groove (20) which cooperate with each other, and the lower parts of the first transmission groove (9) and the second transmission groove (20) are respectively provided with a first scrap recovery box (10) and a second scrap recovery box (19).
2. A device for removing the surface oxide layer and recovering the scrap of aluminum clad steel wire according to claim 1, characterized in that: The aluminum steel wire surface treatment device body (1) is provided with a supporting plate (11) below, and the soaking pool (12) is stably arranged on the supporting plate (11) through supporting legs, and the first scrap recovery box (10) and the second scrap recovery box (19) are placed on the supporting plate (11).
3. The apparatus for removing the surface oxide layer and recovering the scrap of the aluminum clad steel wire according to claim 1, wherein: The guide roller (3) is provided with a groove corresponding to the groove position of the first transmission groove (9), and the groove part of the guide roller (3) is clamped with an abrasive paper (15).
4. The apparatus for removing the surface oxide layer and recovering the scrap of the aluminum clad steel wire according to claim 1, wherein: The guide roller (3) and the second transmission groove (20) are provided with a cleaning cylinder (17), the cleaning cylinder (17) is provided with a scraping groove (23) of a conical structure, and the cleaning cylinder (17) is further clamped with a spiral rubber scraper (22), and the cleaning cylinder (17) is further rotatably connected with a positioning rod (24).
5. A device for removing the surface oxide layer and recovering the scrap of aluminum clad steel wire according to claim 4, characterized in that: The mounting side plate (7) is provided with an arc-shaped limiting groove (21), and the limiting groove (21) takes the rotation center of the second transmission groove (20) as the center, and the end part of the positioning rod (24) is movably clamped in the limiting groove (21).
6. The apparatus for removing the surface oxide layer and recovering the scrap of the aluminum clad steel wire according to claim 1, wherein: The upper end of the soaking pool (12) is provided with a reagent spraying mechanism (2) near one end of the first transmission cam (8), the pipe of the reagent spraying mechanism (2) is communicated with the decontamination pipe (13), and the spraying nozzle of the reagent spraying mechanism (2) faces the inside of the soaking pool (12).